METHOD FOR FORMING A TRANSITION METAL DICHALCOGENIDE - GROUP III-V HETEROSTRUCTURE AND A TUNNELING FIELD EFFECT TRANSISTOR
20200119174 ยท 2020-04-16
Inventors
Cpc classification
H01L21/02568
ELECTRICITY
H01L29/66356
ELECTRICITY
H01L21/02417
ELECTRICITY
H01L29/20
ELECTRICITY
H01L29/66969
ELECTRICITY
H01L29/267
ELECTRICITY
H01L29/24
ELECTRICITY
H01L29/7606
ELECTRICITY
H01L29/18
ELECTRICITY
International classification
H01L29/66
ELECTRICITY
H01L29/18
ELECTRICITY
H01L29/417
ELECTRICITY
H01L21/02
ELECTRICITY
H01L29/423
ELECTRICITY
Abstract
A method for forming a Transition Metal Dichalcogenide (TMD)Group III-V semiconductor heterostructure comprises forming an insulating layer on an upper surface of a substrate, wherein the upper surface of the substrate is formed by a (111)-surface of a group IV semiconductor, forming a first aperture in the insulating layer, the aperture exposing a portion of the upper surface of the substrate, forming in a first epitaxial growth process, a semiconductor structure formed by a group III-V semiconductor comprising a pillar extending through the first aperture and a micro disc extending horizontally along a first portion of the upper surface of the insulating layer, and forming in a second epitaxial growth process, a TMD layer on an upper surface of the micro disc.
Claims
1. A method for forming a transition metal dichalcogenidegroup III-V semiconductor heterostructure, comprising: forming an insulating layer on an upper surface of a substrate, wherein the upper surface of the substrate is a (111)-surface of a group IV semiconductor; forming a first aperture in the insulating layer, the aperture exposing a portion of the upper surface of the substrate; forming, in a first epitaxial growth process, a semiconductor structure of a group III-V semiconductor comprising a pillar extending through the first aperture and a micro disc extending horizontally along a first portion of an upper surface of the insulating layer; and forming, in a second epitaxial growth process, a transition metal dichalcogenide layer on an upper surface of the micro disc, whereby a transition metal dichalcogenidegroup III-V semiconductor heterostructure is obtained.
2. The method of claim 1, further comprising, prior to the second epitaxial growth process: forming a first layer on a second portion of the upper surface of the insulating layer, whereby a side surface of the micro disc is covered.
3. The method of claim 2, further comprising, prior to the second epitaxial growth process: passivating the upper surface of the micro disc using a material selected from the group consisting of S, Se, Te, and combinations thereof, whereby a passivated upper surface of the micro disc is obtained.
4. The method of claim 3, wherein the first epitaxial growth process is adapted such that a growth rate in a horizontal plane is greater than a growth rate in a vertical direction during a part of the first epitaxial growth process in which the micro disc is grown.
5. The method of claim 3, further comprising: masking an upper surface of the transition metal dichalcogenide layer; forming a second aperture extending through the first layer, the second aperture exposing a side surface of the micro disc; forming, in a third epitaxial growth process, a laterally extended portion of the micro disc in the second aperture; forming a third aperture extending through the first layer, the third aperture exposing another side surface of the micro disc; recessing, from the third aperture, a portion of the micro disc to form a protruding portion of the transition metal dichalcogenide layer from the passivated upper surface of the micro disc; forming a gate insulating layer in contact with the passivated upper surface; forming a gate contact on the gate insulating layer; forming a source contact in contact with the laterally extended portion of the micro disc; and forming a drain contact in contact with the protruding portion of the of the transition metal dichalcogenide layer, whereby a tunneling field effect transistor is obtained.
6. The method of claim 5, wherein the laterally extended portion of the micro disc is epitaxially grown such that the growth rate in a horizontal plane is greater than a growth rate in a vertical direction.
7. The method of claim 5, wherein the laterally extended portion of the micro disc is doped.
8. The method of claim 5, wherein the first layer comprises a lower layer of a first material and an upper layer of a second material, wherein the second aperture is formed by forming an opening extending through an upper layer of the first layer of material, and selectively etching, from the opening, the lower layer to form a recess extending to the side surface of the micro disc.
9. The method of claim 8, wherein the first material is an amorphous material.
10. The method of claim 5, wherein the transition metal dichalcogenide layer comprises a material selected from the group consisting of WSe.sub.2, WS.sub.2, WTe.sub.2, MoS.sub.2, MoSe.sub.2, MoTe.sub.2, HfS.sub.2, HfSe.sub.2, HfTe.sub.2, ZrS.sub.2, ZrSe.sub.2, ZrTe.sub.2, and combinations thereof.
11. A tunnel field effect transistor device, comprising: a substrate, wherein an upper surface of the substrate is a (111)-surface group IV semiconductor material; an insulating layer arranged in contact with an upper surface of the substrate; a group III-V semiconductor structure comprising a pillar extending through the insulating layer and abutting the upper surface of the substrate and a micro disc arranged in contact with an upper surface of the insulating layer; a transition metal dichalcogenide layer arranged in contact with an upper surface of a first portion of the micro disc; a gate oxide layer arranged in contact with an upper surface of a first portion of the transition metal dichalcogenide layer; a gate contact arranged in contact with an upper surface of the gate oxide layer; a source contact arranged in contact with an upper surface of a second portion of the micro disc, wherein the second portion of the micro disc is doped; and a drain contact arranged in contact with an upper surface of a second portion of the transition metal dichalcogenide layer.
12. The tunnel field effect transistor device of claim 11, wherein the transition metal dichalcogenide layer comprises a material selected from the group consisting of WSe.sub.2, WS.sub.2, WTe.sub.2, MoS.sub.2, MoSe.sub.2, MoTe.sub.2, HfS.sub.2, HfSe.sub.2, HfTe.sub.2, ZrS.sub.2, ZrSe.sub.2, ZrTe.sub.2, and combinations thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The above, as well as additional objects, features and advantages of the embodiments, will be better understood through the following illustrative and non-limiting detailed description, with reference to the appended drawings. In the drawings like reference numerals will be used for like elements unless stated otherwise.
[0034]
[0035]
DETAILED DESCRIPTION
[0036] A method for forming a TMDIII-V heterostructure and a TFET device including such heterostructure will now be disclosed in connection with the figures. Each one of the figures shows a cross-sectional side view (figure number followed by A) of the structure and a top down view (figure number followed by B). The cross-sectional view in figure A is taken along the geometrical line indicated in the correspondingly numbered figure B (i.e. line AA). In the figures the axis Z denotes a vertical direction, corresponding to a normal direction with respect to an upper surface 100a of a substrate 100. The axes X and Y refer to mutually orthogonal first and second horizontal directions, i.e. directions being parallel to the main plane of extension of the substrate 100 (or correspondingly the upper surface 100a thereof). It should be noted that the relative dimensions of the shown elements, such as the relative thickness of the layers of structures, is merely schematic and may, for the purpose of illustrational clarity, differ from a physical structure.
[0037]
[0038] In
[0039] In
[0040] In
[0041] In
[0042] It should be noted that the particular polygonal shape of the disc part 112 illustrated in
[0043] A semiconductor structure 108 may be formed of any one of InSb, GaAs, GaSb, InAs, InGaAs or InGaSb. The process conditions of the epitaxial process may be controlled such that the at least the micro disc 112 is formed of monocrystalline material, for instance monocrystalline InSb, GaAs, GaSb, InAs, InGaAs or InGaSb.
[0044] The epitaxial growth process may be adapted such that, for the group III-V semiconductor micro disc 112, a growth rate in a horizontal plane (i.e. along the first and second horizontal directions X and Y) is greater than a growth rate in a vertical direction Z. The lateral/horizontal growth rate may for instance be (at least) a factor 10 greater than the vertical growth rate. This may be implemented during at least a part of the epitaxial growth process in which the micro disc 112 is grown. However, as the lateral growth inside the first aperture 106 will be limited by the lateral dimensions of the first aperture 106 a lateral growth may be promoted throughout the epitaxial growth of the full semiconductor structure 108.
[0045] For instance, a lateral growth of a group III-V semiconductor material may be obtained by controlling a growth temperature to be in the range of 500 C. to 650 C. A total pressure (in the growth chamber) may be in the range of 20 mbar to 150 mbar. The process conditions during the growth may be controlled such that a lateral growth rate in the range of 1 nm/s to 5 nm/s, and a vertical growth rate in or below the range 0.1 nm/s to 0.5 nm/s is obtained. The upper surface 112a of the epitaxial grown micro disc 112 may be terminated with the group V material forming a (111)B-terminated surface. The micro disc 112 may be doped either in situ or via an implantation process.
[0046] In
[0047] In
[0048] In
[0049] Up to here, a TMDIII-V semiconductor heterostructure has been formed. In the following, an exemplary method for forming a TFET device including such heterostructure will be disclosed in conjunction with the remaining figures.
[0050] In
[0051] In
[0052] In
[0053] In
[0054] In
[0055] In
[0056] The mask layer 126 and the second material layers 116 and 120 have been removed in
[0057] In
[0058] In
[0059] In
[0060] In
[0061] In
[0062] Further embodiments of the present disclosure will become apparent to a person skilled in the art after studying the description above. Even though the present description and drawings disclose embodiments and examples, the disclosure is not restricted to these specific examples. Numerous modifications and variations can be made without departing from the scope of the present disclosure, which is defined by the accompanying claims. Any reference signs appearing in the claims are not to be understood as limiting their scope.
[0063] While the disclosure has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. The disclosure is not limited to the disclosed embodiments. Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed disclosure, from a study of the drawings, the disclosure and the appended claims.
[0064] All references cited herein are incorporated herein by reference in their entirety. To the extent publications and patents or patent applications incorporated by reference contradict the disclosure contained in the specification, the specification is intended to supersede and/or take precedence over any such contradictory material.
[0065] Unless otherwise defined, all terms (including technical and scientific terms) are to be given their ordinary and customary meaning to a person of ordinary skill in the art, and are not to be limited to a special or customized meaning unless expressly so defined herein. It should be noted that the use of particular terminology when describing certain features or aspects of the disclosure should not be taken to imply that the terminology is being re-defined herein to be restricted to include any specific characteristics of the features or aspects of the disclosure with which that terminology is associated. Terms and phrases used in this application, and variations thereof, especially in the appended claims, unless otherwise expressly stated, should be construed as open ended as opposed to limiting. As examples of the foregoing, the term including should be read to mean including, without limitation, including but not limited to, or the like; the term comprising as used herein is synonymous with including, containing, or characterized by, and is inclusive or open-ended and does not exclude additional, unrecited elements or method steps; the term having should be interpreted as having at least; the term includes should be interpreted as includes but is not limited to; the term example is used to provide exemplary instances of the item in discussion, not an exhaustive or limiting list thereof; adjectives such as known, normal, standard, and terms of similar meaning should not be construed as limiting the item described to a given time period or to an item available as of a given time, but instead should be read to encompass known, normal, or standard technologies that may be available or known now or at any time in the future; and use of terms like preferably, preferred, desired, or desirable, and words of similar meaning should not be understood as implying that certain features are critical, essential, or even important to the structure or function of the invention, but instead as merely intended to highlight alternative or additional features that may or may not be utilized in a particular embodiment of the invention. Likewise, a group of items linked with the conjunction and should not be read as requiring that each and every one of those items be present in the grouping, but rather should be read as and/or unless expressly stated otherwise. Similarly, a group of items linked with the conjunction or should not be read as requiring mutual exclusivity among that group, but rather should be read as and/or unless expressly stated otherwise.
[0066] As used in the claims below and throughout this disclosure, by the phrase consisting essentially of is meant including any elements listed after the phrase, and limited to other elements that do not interfere with or contribute to the activity or action specified in the disclosure for the listed elements. Thus, the phrase consisting essentially of indicates that the listed elements are required or mandatory, but that other elements are optional and may or may not be present depending upon whether or not they affect the activity or action of the listed elements.
[0067] Where a range of values is provided, it is understood that the upper and lower limit, and each intervening value between the upper and lower limit of the range is encompassed within the embodiments.
[0068] With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context and/or application. The various singular/plural permutations may be expressly set forth herein for sake of clarity. The indefinite article a or an does not exclude a plurality. A single processor or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
[0069] It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases at least one and one or more to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles a or an limits any particular claim containing such introduced claim recitation to embodiments containing only one such recitation, even when the same claim includes the introductory phrases one or more or at least one and indefinite articles such as a or an (e.g., a and/or an should typically be interpreted to mean at least one or one or more); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should typically be interpreted to mean at least the recited number (e.g., the bare recitation of two recitations, without other modifiers, typically means at least two recitations, or two or more recitations). Furthermore, in those instances where a convention analogous to at least one of A, B, and C, etc. is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., a system having at least one of A, B, and C would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). In those instances where a convention analogous to at least one of A, B, or C, etc. is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., a system having at least one of A, B, or C would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). It will be further understood by those within the art that virtually any disjunctive word and/or phrase presenting two or more alternative terms, whether in the description, claims, or drawings, should be understood to contemplate the possibilities of including one of the terms, either of the terms, or both terms. For example, the phrase A or B will be understood to include the possibilities of A or B or A and B.
[0070] All numbers expressing quantities used in the specification are to be understood as being modified in all instances by the term about. Accordingly, unless indicated to the contrary, the numerical parameters set forth herein are approximations that may vary depending upon the desired properties sought to be obtained. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of any claims in any application claiming priority to the present application, each numerical parameter should be construed in light of the number of significant digits and ordinary rounding approaches.