METHOD FOR PREPARING HYDROPHOBIC FIBERS BY ELECTROSPINNING OF POLYMER
20200115823 ยท 2020-04-16
Inventors
- CHAO-CHING CHANG (New Taipei City, TW)
- HUI-YI CHANG (Changhua County, TW)
- LIAO-PING CHENG (New Taipei City, TW)
Cpc classification
D01D5/003
TEXTILES; PAPER
D01D5/0046
TEXTILES; PAPER
D01F6/52
TEXTILES; PAPER
International classification
Abstract
A method for preparing hydrophobic fibers by electrospinning of polymer is provided, which may include the following steps: providing a polymer material including poly(methyl methacrylate); providing a solvent including 2-propanol and water; adding the polymer material into the solvent to form a mixed solution; heating and stirring the mixed solution; electrospinning the mixed solution to generate polymer fibers.
Claims
1. A method for preparing hydrophobic polymer fibers by electrospinning of polymer, comprising: providing a polymer material including a poly(methyl methacrylate); providing a solvent including a 2-propanol and a water, wherein a concentration of the water in the solvent is 10-40 wt %; adding the polymer material into the solvent to form a mixed solution, wherein a concentration of the polymer material in the mixed solution is 0.8-1.8 wt %; heating and stirring the mixed solution; and electrospinning the mixed solution to generate polymer fibers.
2. The method of claim 1, wherein the polymer fibers are polymer sub-micro fibers or polymer nano fibers.
3. The method of claim 1, wherein an average molecular weight of the poly(methyl methacrylate) is 200,000-800,000.
4. The method of claim 1, wherein a temperature of electrospinning the mixed solution is 20-75 C.
5. The method of claim 1, wherein a flow rate of electrospinning the mixed solution is 0.01-0.5 mL/min.
6. The method of claim 1, wherein a voltage of electrospinning the mixed solution is 3.0-30 kV.
7. The method of claim 1, wherein an internal diameter of a needle head for electrospinning the mixed solution is 0.26-1.0 mm.
8. The method of claim 1, wherein a distance between a tip of a needle head and a collector is 8-20 cm during electrospinning the mixed solution.
9. A method for preparing hydrophobic polymer fibers by electrospinning of polymer, comprising: providing a polymer material including a poly(methyl methacrylate) and a poly(vinyl acetate); providing a solvent including a 2-propanol and a water, wherein a concentration of the water in the solvent is 10-40 wt %; adding the polymer material into the solvent to form a mixed solution, wherein a concentration of the polymer material in the mixed solution is 0.8-15 wt %; heating and stirring the mixed solution; and electrospinning the mixed solution to generate polymer fibers.
10. The method of claim 9, wherein the polymer fibers are polymer sub-micro fibers or polymer nano fibers.
11. The method of claim 9, wherein an average molecular weight of the poly(methyl methacrylate) is 200,000-800,000, an average molecular weight of the poly(vinyl acetate) is 40,000-300,000, and a percentage of the poly(vinyl acetate) in the polymer material is 10-90%.
12. The method of claim 9, wherein a temperature of electrospinning the mixed solution is 20-75 C.
13. The method of claim 9, wherein a flow rate of electrospinning the mixed solution is 0.005-0.5 mL/min.
14. The method of claim 9, wherein a voltage of electrospinning the mixed solution is 2.0-30 kV.
15. The method of claim 9, wherein an internal diameter of a needle head for electrospinning the mixed solution is 0.26-1.0 mm.
16. The method of claim 9, wherein a distance between a tip of a needle head and a collector is 8-20 cm during electrospinning the mixed solution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The disclosure will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the disclosure and wherein:
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DETAILED DESCRIPTION
[0049] In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.
[0050] With reference to
[0051] The solvent used in the embodiment includes 2-propanol (IPA) and water. Preferably, the concentration of the water in the solvent is 10-40 wt %. More preferably, the concentration of the water in the solvent is 15-30 wt %. Still more preferably, the concentration of the water in the solvent is 20-25 wt %.
[0052] First, add poly(methyl methacrylate) to the solvent to form a mixed solution; preferably, the concentration of the polymer material in the mixed solution is 0.8-1.8 wt %. More preferably, the concentration of the polymer material in the mixed solution is 1.0-1.7 wt %. Still more preferably, the concentration of the polymer material in the mixed solution is 1.2-1.6 wt %.
[0053] Next, heat and stir the mixed solution, and executes the electrospinning process for the mixed solution to generate polymer fibers. An example of the process parameters of the electrospinning process in the embodiment is as shown in Table 1, as follows:
TABLE-US-00001 TABLE 1 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 20-80% 20-75 C. 0.01-0.5 3.0-30 kV 0.26-1.0 mm 8-20 cm mL/min
[0054] Another example of the process parameters of the electrospinning process is as shown in Table 2, as follows:
TABLE-US-00002 TABLE 2 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 30-70% 20-50 C. 0.02-0.1 4.0-15 kV 0.31-0.6 mm 10-15 cm mL/min
[0055] Still another example of the process parameters of the electrospinning process is as shown in Table 3, as follows:
TABLE-US-00003 TABLE 3 Distance between Internal diameter tip of needle head Moisture Temperature Flow rate Voltage of needle head and collector 40-60% 25-40 C. 0.02~0.1 mL/min 5.5~9.5 kV 0.33~0.52 mm 10~15 cm
[0056] The embodiment adopts non-hazardous 2-propanol and water as the solvent; the above solvent is non-toxic, so will not influence humans and environments, and can achieve the goal of environmental protection.
[0057] Besides, since the embodiment uses the hydrophobic polymer material including poly(methyl methacrylate), and adopts special concentration, ratio and process parameters, the hydrophobic polymer material which originally cannot be processed by electrospinning can be successfully processed by electrospinning via the above environment-friendly solvent in order to manufacture the polymer sub-micro/nano fibers. Which not only can achieve the goal of environmental protection, but also can make the polymer sub-micro/nano fibers have high hydrophobicity (i.e. the polymer sub-micro/nano fibers will not be damaged by water). Thus, the applications of the polymer sub-micro/nano fibers can be more comprehensive.
[0058] The method for preparing hydrophobic polymer fibers by electrospinning of polymer in accordance with the embodiment includes the following steps:
[0059] Step S11: providing a polymer material including poly(methyl methacrylate).
[0060] Step S12: providing a solvent including 2-propanol and water.
[0061] Step S13: adding the polymer material into the solvent to form a mixed solution.
[0062] Step S14: heating and stirring the mixed solution.
[0063] Step S15: electrospinning the mixed solution to generate polymer fibers.
[0064] The embodiment just exemplifies the disclosure and is not intended to limit the scope of the disclosure. Any equivalent modification and variation according to the spirit of the disclosure is to be also included within the scope of the following claims and their equivalents.
[0065] With reference to
[0066] The solvent used in the embodiment includes 2-propanol and water. Preferably, the concentration of the water in the solvent is 10-40 wt %. More preferably, the concentration of the water in the solvent is 15-30 wt %. Still more preferably, the concentration of the water in the solvent is 20-25 wt %.
[0067] First, add poly(methyl methacrylate) and poly(vinyl acetate) to the solvent to form a mixed solution; preferably, the concentration of the polymer material in the mixed solution is 0.8-15 wt %. More preferably, the concentration of the polymer material in the mixed solution is 1.0-10 wt %. Still more preferably, the concentration of the polymer material in the mixed solution is 1.5-6 wt %.
[0068] Next, heat and stir the mixed solution, and executes the electrospinning process for the mixed solution to generate polymer fibers. An example of the process parameters of the electrospinning process in the embodiment is as shown in Table 4, as follows:
TABLE-US-00004 TABLE 4 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 20-80% 20-75 C. 0.005-0.5 2.0-30 kV 0.26-1.0 mm 8-20 cm mL/min
[0069] Another example of the process parameters of the electrospinning process is as shown in Table 5, as follows:
TABLE-US-00005 TABLE 5 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 30-70% 20-50 C. 0.01-0.15 2.0-20 kV 0.31-0.6 mm 10-15 cm mL/min
[0070] Still another example of the process parameters of the electrospinning process is as shown in Table 6, as follows:
TABLE-US-00006 TABLE 6 Distance between Internal diameter tip of needle head Moisture Temperature Flow rate Voltage of needle head and collector 40-60% 25-40 C. 0.01~0.15 mL/min 2.9~14 kV 0.33~0.52 mm 10~15 cm
[0071] Similarly, the embodiment adopts non-hazardous 2-propanol and water as the solvent. In addition, the embodiment uses the hydrophobic polymer material including poly(methyl methacrylate) and poly(vinyl acetate), and adopts special concentration, ratio and process parameters, the hydrophobic polymer material which originally cannot be processed by electrospinning can be successfully processed by electrospinning via the above environment-friendly solvent in order to manufacture the polymer sub-micro/nano fibers. Which not only can achieve the goal of environmental protection, but also can make the polymer sub-micro/nano fibers have high hydrophobicity (i.e. the polymer sub-micro/nano fibers will not be damaged by water). Thus, the applications of the polymer sub-micro/nano fibers can be more comprehensive.
[0072] The method for preparing hydrophobic polymer fibers by electrospinning of polymer in accordance with the embodiment includes the following steps:
[0073] Step S21: providing a polymer material including poly(methyl methacrylate) and poly(vinyl acetate).
[0074] Step S22: providing a solvent including 2-propanol and water.
[0075] Step S23: adding the polymer material into the solvent to form a mixed solution.
[0076] Step S24: heating and stirring the mixed solution.
[0077] Step S25: electrospinning the mixed solution to generate polymer fibers.
[0078] The embodiment just exemplifies the disclosure and is not intended to limit the scope of the disclosure. Any equivalent modification and variation according to the spirit of the disclosure is to be also included within the scope of the following claims and their equivalents.
[0079] It is worthy to point out that most of currently available electrospinning processes still adopt high-hazardous solvents so as to dissolve non-water-soluble polymers. These solvents can achieve high compatibility, but are hazardous to humans and environments. On the contrary, according to one embodiment of the disclosure, the method for preparing hydrophobic fibers by electrospinning of polymer adopts non-hazardous water and 2-propanol to serve as the solvent, which is harmless to humans and environments, so can achieve the goal of environmental protection.
[0080] Besides, some currently available electrospinning processes adopt water-soluble polymers and the non-toxic solvent, water, to manufacture sub-micro/nano polymer fibers. However, the sub-micro/nano polymer fibers manufactured by the above processes still have high hydrophilicity, so tend to be deformed and dissolved in water. Accordingly, the applications of these sub-micro/nano polymer fibers are still limited. On the contrary, according to one embodiment of the disclosure, the method for preparing hydrophobic fibers by electrospinning of polymer adopts a polymer material including poly(methyl methacrylate) and is implemented according to special process parameters. Thus, the polymer sub-micro/nano fibers manufactured by the method can have high hydrophobicity (i.e. the polymer sub-micro/nano fibers will not be damaged by water). Accordingly, the polymer sub-micro/nano fibers do not tend to be deformed and dissolved in water, so the applications of the fibers can be more comprehensive.
[0081] Moreover, the toughness and flexibility of the sub-micro/nano polymer fibers manufactured by the currently available electrospinning processes are still low, so tend to be break due to external force. Thus, the mechanical properties of the sub-micro/nano polymer fibers manufactured by the currently available electrospinning processes still need to be further improved. On the contrary, according to one embodiment of the disclosure, the method for preparing hydrophobic fibers by electrospinning of polymer adopts a polymer material including poly(methyl methacrylate) and poly(vinyl acetate), and is implemented according to special process parameters. Thus, the polymer sub-micro/nano fibers manufactured by the method can have great toughness and flexibility. Accordingly, the polymer sub-micro/nano fibers can have better mechanical properties.
[0082] Furthermore, according to one embodiment of the disclosure, the method for preparing hydrophobic fibers by electrospinning of polymer can manufacture high-quality polymer sub-micro/nano fibers by a simple process, so can achieve the desired technical effects without significantly increasing the cost. As described above, the method in accordance with the disclosure actually has an inventive step.
[0083] With reference to
TABLE-US-00007 TABLE 7 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 45% 30 C. 0.06 6.9 kV 0.42 mm 12 cm mL/min
[0084] As shown in
[0085] With reference to
TABLE-US-00008 TABLE 8 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 45% 30 C. 0.05 5.9 kV 0.42 mm 12 cm mL/min
[0086] As shown in
[0087] With reference to
[0088] As shown in
[0089] With reference to
TABLE-US-00009 TABLE 9 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 45% 30 C. 0.05 6.7 kV 0.42 mm 12 cm mL/min
[0090] As shown in
[0091] With reference to
TABLE-US-00010 TABLE 10 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 45% 30 C. 0.05 5.5 kV 0.42 mm 12 cm mL/min
[0092] As shown in
[0093] With reference to
TABLE-US-00011 TABLE 11 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 45% 30 C. 0.05 5 kV 0.42 mm 12 cm mL/min
[0094] As shown in
[0095] With reference to
TABLE-US-00012 TABLE 12 Distance Internal between tip diameter of needle Mois- Temper- of needle head and ture ature Flow rate Voltage head collector 45% 30 C. 0.06 8.6 kV 0.42 mm 12 cm mL/min
[0096] As shown in
[0097] With reference to
[0098] As shown in
[0099] With reference to
[0100] As shown in
[0101] In the test, the two samples are putted on a platform and bent at 90. Then, the sample at the right side obvious fractures, but the sample at the left side does not. Therefore, the second polymer fibers made the polymer material including both poly(methyl methacrylate) and poly(vinyl acetate) actually have better toughness and flexibility.
[0102] In summation of the description above, according to one embodiment of the disclosure, the method for preparing hydrophobic fibers by electrospinning of polymer adopts non-hazardous water and 2-propanol to serve as the solvent, which is harmless to humans and environments, so can achieve the goal of environmental protection.
[0103] Besides, according to one embodiment of the disclosure, the method for preparing hydrophobic fibers by electrospinning of polymer adopts a polymer material including poly(methyl methacrylate) and is implemented according to special process parameters. Thus, the polymer sub-micro/nano fibers manufactured by the method can have high hydrophobicity (i.e. the polymer sub-micro/nano fibers will not be damaged by water). Accordingly, the polymer sub-micro/nano fibers do not tend to be deformed and dissolved in water, so the applications of the fibers can be more comprehensive.
[0104] Moreover, according to one embodiment of the disclosure, the method for preparing hydrophobic fibers by electrospinning of polymer adopts a polymer material including poly(methyl methacrylate) and poly(vinyl acetate), and is implemented according to special process parameters. Thus, the polymer sub-micro/nano fibers manufactured by the method can have great toughness and flexibility. Accordingly, the polymer sub-micro/nano fibers can have better mechanical properties.
[0105] Furthermore, according to one embodiment of the disclosure, the method for preparing hydrophobic fibers by electrospinning of polymer can manufacture high-quality polymer sub-micro/nano fibers by a simple process, so can achieve the desired technical effects without significantly increasing the cost.
[0106] It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed embodiments. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalents.