DISPLAY DEVICE, AND METHOD FOR MONITORING CONTACT DEPTH OF A FLEXIBLE PRINTED CIRCUIT BOARD OF THE SAME
20200117038 ยท 2020-04-16
Inventors
Cpc classification
H05K2201/09918
ELECTRICITY
H05K1/189
ELECTRICITY
H05K2201/098
ELECTRICITY
H05K1/118
ELECTRICITY
G02F1/13452
PHYSICS
International classification
Abstract
A display device includes: a display panel including a pad portion disposed at a non-display area; and a flexible printed circuit board including a contact portion which contacts the pad portion. The flexible printed circuit board includes a scale pattern spaced apart from the contact portion. The scale pattern includes a plurality of scales arranged at a constant interval in a direction parallel to an extending direction of the contact portion. An end portion of the scale pattern is aligned with an end portion of the contact portion on an imaginary line.
Claims
1. A display device comprising: a display panel comprising a pad portion disposed at a non-display area; and a flexible printed circuit board comprising a contact portion which contacts the pad portion, wherein the flexible printed circuit board comprises a scale pattern spaced apart from the contact portion, the scale pattern comprises a plurality of scales arranged at a constant interval in a direction parallel to an extending direction of the contact portion, and an end portion of the scale pattern is aligned with an end portion of the contact portion on an imaginary line.
2. The display device of claim 1, wherein each of the plurality of scales has a length substantially the same as the constant interval in the extending direction of the contact portion.
3. The display device of claim 1, wherein the plurality of scales has sizes substantially the same as each other.
4. The display device of claim 1, wherein the plurality of scales has shapes substantially the same as each other.
5. The display device of claim 1, wherein each of the plurality of scales comprises a material substantially the same as a material of the contact portion.
6. The display device of claim 1, wherein each of the plurality of scales has at least one of shapes of circles, polygons, numbers and letters.
7. The display device of claim 1, wherein the pad portion comprises a first alignment mark, and the flexible printed circuit board comprises a second alignment mark.
8. The display device of claim 7, wherein an end portion of the second alignment mark is aligned with the end portion of the contact portion and the end portion of the scale pattern on the imaginary line.
9. The display device of claim 7, wherein the second alignment mark is spaced apart from the contact portion and the scale pattern.
10. The display device of claim 7, wherein the second alignment mark is disposed between the contact portion and the scale pattern.
11. The display device of claim 7, wherein the second alignment mark and the first alignment mark are aligned with each other, the contact portion contacts the pad portion, and at least a part of the scale pattern overlaps the pad portion.
12. The display device of claim 8, wherein the contact portion has a contact depth determined based on the number of scales overlapping the pad portion among the plurality of scales.
13. A method of monitoring a contact depth of a flexible printed circuit board of a display device, the display device comprising a display panel which comprises a pad portion disposed at a non-display area; and the flexible printed circuit board which comprises a contact portion contacting the pad portion and a scale pattern spaced apart from the contact portion, the method comprising: contacting the flexible printed circuit board to the pad portion in a way such that the scale pattern overlaps the pad portion; and determining a contact depth of the flexible printed circuit board based on the number of scales overlapping the pad portion among a plurality of scale patterns of the scale pattern.
14. The method of claim 13, wherein the scale pattern comprises the plurality of scales arranged at a constant interval in a direction parallel to an extending direction of the contact portion.
15. The method of claim 13, wherein an end portion of the scale pattern is aligned with an end portion of the contact portion on an imaginary line.
16. The method of claim 14, wherein each of the plurality of scales has a length substantially the same as the constant interval in the extending direction of the contact portion.
17. The method of claim 14, wherein the plurality of scales has sizes substantially the same as each other.
18. The method of claim 14, wherein the plurality of scales has shapes substantially the same as each other.
19. The method of claim 13, wherein each of the plurality of scales comprises a material substantially the same as a material of the contact portion.
20. The method of claim 13, wherein each of the plurality of scales has at least one of shapes of circles, polygons, numbers and letters.
21. The method of claim 13, wherein the pad portion comprises a first alignment mark, and the flexible printed circuit board comprises a second alignment mark.
22. The method of claim 21, wherein an end portion of the second alignment mark is aligned with an end portion of the contact portion and an end portion of the scale pattern on the imaginary line.
23. The method of claim 21, wherein the second alignment mark is spaced apart from the contact portion and the scale pattern.
24. The method of claim 21, wherein the second alignment mark is disposed between the contact portion and the scale pattern.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] A more complete appreciation of the invention will become more apparent by describing in detail embodiments thereof with reference to the accompanying drawings, in which:
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
DETAILED DESCRIPTION
[0041] Embodiments will now be described more fully hereinafter with reference to the accompanying drawings. Although the invention may be modified in various manners and have several embodiments, embodiments are illustrated in the accompanying drawings and will be mainly described in the specification. However, the scope of the invention is not limited to the embodiments and should be construed as including all the changes, equivalents and substitutions included in the spirit and scope of the invention.
[0042] In the drawings, thicknesses of a plurality of layers and areas are illustrated in an enlarged manner for clarity and ease of description thereof. When a layer, area, or plate is referred to as being on another layer, area, or plate, it may be directly on the other layer, area, or plate, or intervening layers, areas, or plates may be present therebetween. Conversely, when a layer, area, or plate is referred to as being directly on another layer, area, or plate, intervening layers, areas, or plates may be absent therebetween. Further when a layer, area, or plate is referred to as being below another layer, area, or plate, it may be directly below the other layer, area, or plate, or intervening layers, areas, or plates may be present therebetween. Conversely, when a layer, area, or plate is referred to as being directly below another layer, area, or plate, intervening layers, areas, or plates may be absent therebetween.
[0043] The spatially relative terms below, beneath, lower, above, upper and the like, may be used herein for ease of description to describe the relations between one element or component and another element or component as illustrated in the drawings. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation, in addition to the orientation illustrated in the drawings. For example, in a case where a device illustrated in the drawing is turned over, the device positioned below or beneath another device may be placed above another device. Accordingly, the illustrative term below may include both the lower and upper positions. The device may also be oriented in the other direction and thus the spatially relative terms may be interpreted differently depending on the orientations.
[0044] Throughout the specification, when an element is referred to as being connected to another element, the element is directly connected to the other element, or electrically connected to the other element with one or more intervening elements interposed therebetween. It will be further understood that the terms comprises, comprising, includes and/or including, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0045] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms a, an, and the are intended to include the plural forms, including at least one, unless the content clearly indicates otherwise. Or means and/or. At least one of A and B means A and/or B. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items. It will be further understood that the terms comprises and/or comprising, or includes and/or including when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
[0046] It will be understood that, although the terms first, second, third, and the like may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. Thus, a first element discussed below could be termed a second element or a third element, and a second element and a third element may be termed likewise without departing from the teachings herein.
[0047] About or approximately as used herein is inclusive of the stated value and means within an acceptable range of deviation for the particular value as determined by one of ordinary skill in the art, considering the measurement in question and the error associated with measurement of the particular quantity (i.e., the limitations of the measurement system).
[0048] Unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by those skilled in the art to which this invention pertains. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an ideal or excessively formal sense unless clearly defined at the specification.
[0049] Some of the parts which are not associated with the description may not be provided in order to specifically describe embodiments of the invention and like reference numerals refer to like elements throughout the specification.
[0050] Hereinafter, embodiments of a display device and a method of monitoring a contact depth of a flexible printed circuit board (FPCB) of the display device will be described in detail with reference to
[0051]
[0052] Referring to
[0053] The FPCB 130 may include a scale pattern 140 that is spaced apart from the contact portion 120. The scale pattern 140 may include a plurality of scales.
[0054] The display panel 110 may include a display area (AA) 112 and the non-display area (NA) 114. In an embodiment, the display panel 110 may include the display area 112, at which an encapsulating protection layer 25 is attached on a first substrate 20 and images are displayed on the encapsulating protection layer 25; and the non-display area 114 which is an area other than the display area 112.
[0055] The first substrate 20 includes low temperature poly-silicon (LTPS), and the encapsulating protection layer 25 seals a light emitting portion 24, at which an organic light emitting layer is disposed, to prevent moisture and oxygen from infiltrating therethrough.
[0056] The light emitting portion 24 is disposed in the display area 112, and a plurality of gate lines GL, a plurality of data lines DL and a plurality of power lines PL cross each other to define pixels.
[0057] The pad portion 30 is provided at a pad area PA of the non-display area 114. The pad portion 30 is connected to the plurality of gate lines GL and the plurality of data lines DL in the display area 112, and is electrically connected to a driving integrated circuit (IC) 27. The driving IC 27 is disposed on the encapsulating protection layer 25, and is electrically connected the pad portion 30 during a pressure bonding process using an anisotropic conductive film 26.
[0058] The pad portion 30 contacts the contact portion 120 of the FPCB 130 through a connection portion 28. The contact portion 120 of the FPCB 130 may contact and be attached to the connection portion 28 of the pad portion 30 using an adhesive resin.
[0059]
[0060] Referring to
[0061] The scale pattern 140 may include a plurality of scales that are arranged at a substantially same interval b, d and f (i.e., at a constant or regular interval) in a direction parallel to a length direction of the contact portion 120.
[0062] The contact portion 120 may include a plurality of terminal patterns that contact the connection portion 28 of the pad portion 30. The plurality of terminal patterns may be arranged at a predetermined interval corresponding to a plurality of contact patterns of the connection portion 28 of the pad portion 30. As used herein, each of the scales may include a material substantially the same as a material included in the plurality of terminal patterns of the contact portion 120. When the plurality of terminal patterns include a conductive metal, the plurality of scales may also include the same conductive metal as the plurality of terminal patterns. Accordingly, in such an embodiment, manufacturing costs of the contact portion 120 and the scale pattern 140 may be reduced by manufacturing the contact portion 120 and the scale pattern 140 using a same material.
[0063] Each of the plurality of scales may have a length (a, c, e or g) the same as each other (i.e., a=c=e=g), and the length of each of the plurality of scales is substantially the same as each of the intervals (b, d and f) thereof in an extending direction of the contact portion 120. In one embodiment, for example, each of the plurality of scales may have a substantially same length of about 100 micrometers (m). In such an embodiment, a length of each of the plurality of scales may be about 100 m, thus satisfying the following equation: a=c=e=g=100 m.
[0064] In an embodiment, sizes of the plurality of scales may be substantially the same as each other, but not being limited thereto. In an alternative embodiment, the plurality of scales may not have a same size as each other, but in such an embodiment, all of the plurality of scales may each have a substantially same length (a=c=e=g) in a length direction.
[0065] In an embodiment, shapes of the plurality of scales may be substantially the same as each other, but not being limited thereto. In an alternative embodiment, the plurality of scales may not have the same shape as each other, but in such an embodiment, all of the plurality of scales may each have a substantially same length (a=c=e=g).
[0066] In an embodiment, each of the plurality of scales has a substantially same length (a=c=e=g) in a length direction, and the intervals b, d and f between the plurality of scales may be substantially the same as each other (b=d=f). In one embodiment, for example, each of the lengths (a, c, e and g) of the plurality of scales is about 100 m, and each of the intervals (b, d and f) between the plurality of scales may be about 100 m.
[0067] The respective lengths (a, c, e and g) of the plurality of scales are substantially the same as each other (i.e., a=c=e=g), the intervals (b, d and f) between the plurality of scales are substantially the same as each other (i.e., b=d=f), and each of the lengths (a, c, e and g) is substantially the same as each of the intervals (b, d and f) [i.e., (b=d=f)=(a=c=e=g)].
[0068]
[0069] Referring to
[0070] In such an embodiment, the contact portion 120 of the FPCB 130 includes the plurality of terminal patterns, and the end portions 121 for the plurality of terminal patterns and the end portion 141 of the scale pattern 140 are aligned with each other or located on a substantially same imaginary line.
[0071] In such an embodiment, the scale pattern 140 serves as a measuring ruler for measuring a contact depth of the contact portion 120, and the contact portion 120 serves as a measurement target.
[0072] In an embodiment, the end portion 121 of the contact portion 120 and the end portion 141 of the scale pattern 140 are located on a substantially same imaginary line crossing an extending direction of the terminal patterns such that a contact depth of the contact portion 120 may be measured accurately when the contact portion 120 contacts the connection portion 28 of the pad portion 30. In such an embodiment, a start point of the measuring ruler and a start point of the measurement target are desired to be the same as each other to measure the contact depth of the contact portion 120 accurately. Accordingly, in such an embodiment, the end portion 141 of the scale pattern 140, which corresponds to the start point of the measuring ruler, and the end portion 121 of the contact portion 120, which corresponds to the start point of the measurement target, are located on a substantially same line.
[0073] In an embodiment, when the FPCB 130 is attached to the pad portion 30, the plurality of terminal patterns of the contact portion 120 overlap the plurality of contact patterns of the connection portion 28, and the contact depth of the contact portion 120 may be identified by measuring an overlap length of the overlap portion. In such an embodiment, the contact portion 120 of the FPCB 130 also overlaps the connection portion 28 of the pad portion 30.
[0074] The overlap length of the contact portion 120 is measured from the end portion 121 of the contact portion 120.
[0075] In such an embodiment, as described above, the scale pattern 140 may serve as a measuring ruler. In such an embodiment, the overlap length of the contact portion 120 is measured by measuring the number of the scales that are overlapped or covered by the plurality of contact patterns of the connection portion 28 among the plurality of scales arranged at a predetermined interval with a predetermined length from a line substantially the same as a line on which the end portion 121 of the contact portion 120 is located.
[0076]
[0077] Referring to
[0078] In such an embodiment, as shown in
[0079] In an alternative embodiment, the plurality of scales, each having a circular shape, may not have a substantially same diameter or a substantially same radius, but in such an embodiment, all of the plurality of scales may have a substantially same length in a direction substantially the same as the length (or extending) direction of the contact portion 120.
[0080] In an embodiment where the plurality of scales, each having a circular shape, have a substantially same length in a direction substantially the same as the length direction of the contact portion 120, the plurality of scales may have circular shapes having sizes different from each other in a width direction perpendicular to the length direction. In such an embodiment, all of the plurality of scales may each be spaced apart from one another at a substantially same interval (i.e., b=d=f).
[0081] In an embodiment, as described above with reference to
[0082] Referring to
[0083] In such an embodiment, as illustrated in
[0084] Lengths of two sides of each of the scales, having a rectangular shape, that face each other are substantially the same as each other, and lengths of two sides thereof parallel to the length direction of the contact portion 120 may be shorter than lengths of the other two sides thereof.
[0085] All of the scales, each having a rectangular shape, may have a substantially same length (i.e., a=c=e=g) in a direction substantially the same as the length direction of the contact portion 120, and may be arranged at a substantially same interval (i.e., b=d=f).
[0086] In an alternative embodiment, lengths of two sides of each of the scales may be different from each other. In such an embodiment, however, all of the scales have a substantially same length (i.e., a=c=e=g) in a direction substantially the same as the length direction of the contact portion 120, and may each be arranged at a substantially same interval (i.e., b=d=f).
[0087] In another alternative embodiment, each of the scales may have a rhombic shape or a trapezoidal shape in which lengths of two facing sides are not the same as each other. In such an embodiment, however, all of the scales have a substantially same length (i.e., a=c=e=g) in a direction substantially the same as the length direction of the contact portion 120. In such an embodiment, all of the scales may each be arranged at a substantially same interval (i.e., b=d=f).
[0088] In an embodiment, as described above with reference to
[0089] Referring to
[0090] In an embodiment, as shown in
[0091] In such an embodiment, all of the first scale 1, the second scale 2, the third scale 3, and the fourth scale 4 may be arranged at a substantially same interval (i.e., b=d=f).
[0092] In such an embodiment, all of the first scale 1, the second scale 2, the third scale 3, and the fourth scale 4 may have a substantially same size as each other, and may be in a substantially same font as each other.
[0093] In an alternative embodiment, sizes of the plurality of scales 1, 2, 3, and 4, each having a numerical shape as shown in
[0094] In another alternative embodiment, fonts of the plurality of scales 1, 2, 3, and 4, each having a numerical shape as shown in
[0095] In an embodiment, as described above with reference to
[0096] In another embodiment, thicknesses of the numerical shapes of the plurality of scales 1, 2, 3, and 4 in
[0097] Referring to
[0098] In an embodiment, as shown in
[0099] In such an embodiment, the first scale A, the second scale B, the third scale C, and the fourth scale D may be arranged at a substantially same interval (i.e., b=d=f).
[0100] In such an embodiment, all of the first scale A, the second scale B, the third scale C, and the fourth scale D may have a substantially same size as each other, and may have a substantially same font as each other.
[0101] In an alternative embodiment, sizes of the plurality of scales A, B, C, and D, each having a letter shape as shown in
[0102] In another alternative embodiment, fonts of the plurality of scales A, B, C, and D, each having a letter shape as shown in
[0103] In an embodiment, as described above with reference to
[0104] In another alternative embodiment, thicknesses of the letter shapes of the plurality of scales A, B, C, and D in
[0105]
[0106] According to an embodiment, referring to
[0107] In an embodiment, the first alignment mark 302 having, for example, a shape or a shape may be disposed at the pad portion 30 at a location spaced apart from the plurality of contact patterns of the connection portion 28 by a predetermined distance.
[0108] In an embodiment, the second alignment mark 122 having, for example, a shape may be disposed at the FPCB 130 at a location spaced apart from the plurality of terminal patterns of the contact portion 120 by a predetermined distance.
[0109] The second alignment mark 122 may be disposed between the contact portion 120 and the scale pattern 140.
[0110] The second alignment mark 122 may be spaced apart from the contact portion 120 and the scale pattern 140.
[0111] The first alignment mark 302 and the second alignment mark 122 may be provided so that the contact portion 120 of the FPCB 130 may not be dislocated from the connection portion 28 of the pad portion 30 when the FPCB 130 is attached to the connection portion 28 of the pad portion 30.
[0112] In such an embodiment, as the first alignment mark 302 overlaps the second alignment mark 122, the plurality of terminal patterns at the contact portion 120 may be aligned with the plurality of contact patterns of the connection portion 28 in a one-to-one correspondence without being dislocated from each other.
[0113] In such an embodiment, as illustrated in
[0114] Accordingly, the contact portion 120 of the FPCB 130 may correspondingly contact the connection portion 28 of the pad portion 30, when the FPCB 130 is attached to the pad portion 30.
[0115] In such an embodiment, the plurality of terminal patterns of the contact portion 120 and the plurality of contact patterns of the connection portion 28 may correspondingly contact each other in a one-to-one correspondence without being dislocated from each other.
[0116]
[0117] Referring to
[0118] In such an embodiment, as illustrated in
[0119] In such an embodiment, the scale pattern 140 of the FPCB 130 also overlaps the pad portion 30.
[0120] Accordingly, the plurality of terminal patterns of the contact portion 120 and the plurality of contact patterns of the connection portion 28 may correspondingly contact each other in an overlap manner without being dislocated from each other.
[0121] As the FPCB 130 is attached to the pad portion 30, an overlap area 1010 is defined between the contact portion 120 of the FPCB 130 and the connection portion 28 of the pad portion 30, and an overlap area 1010 is also defined between the pad portion 30 and the scale pattern 140.
[0122] Accordingly, a contact depth dp of the contact portion 120 may be determined according to the number of scales of the scale pattern 140 overlapping the pad portion 30.
[0123] In one embodiment, for example, as illustrated in
[0124]
[0125] Referring to
[0126] In such an embodiment, the contact portion 120 of the FPCB 130 that includes the plurality of terminal patterns correspondingly contact the connection portion 28 of the pad portion 30 that includes the plurality of contact patterns by aligning the second alignment mark 122 with the first alignment mark 302.
[0127] Then, the scale pattern 140 overlaps the pad portion 30 (S1120).
[0128] In such an embodiment, when the FPCB 130 overlaps the pad portion 30, the scale pattern 140, which is spaced apart from the contact portion 120 of the FPCB 130 by a predetermined distance, also overlaps the pad portion 30.
[0129] In such an embodiment, the scale pattern 140 includes the plurality of scales that are arranged at a substantially same interval in a direction parallel to the length direction of the contact portion 120.
[0130] Accordingly, a part of the plurality of scales overlap the pad portion 30.
[0131] Next, the contact depth of the FPCB 130 is determined according to the number of scales of the scale pattern 140 that overlap the pad portion 30 (S1130).
[0132] In one embodiment, for example, when the plurality of terminal patterns of the contact portion 120 of the FPCB 130 contact the plurality of contact patterns of the connection portion 28 of the pad portion 30, three scales of the scale pattern 140 may overlap the pad portion 30, as illustrated in
[0133] In a case where, for example, three scales of the scale pattern 140 overlap the pad portion 30, as illustrated in
[0134] As such, according to an embodiment, it is possible to realize a display device and a method of monitoring a contact depth of an FPCB of the display device in which a contact depth may be easily identified when the FPCB contacts and is attached to a pad portion of a display panel in a process of manufacturing the display panel.
[0135] As set forth hereinabove, according to one or more embodiments of the invention, a contact depth of an FPCB may be easily identified when the FPCB contacts a display panel to be attached thereto in a process of manufacturing the display panel.
[0136] As such, since the contact depth of the FPCB may be easily identified, breakage of a pad portion that may be caused when a contact of the FPCB is insufficient may be effectively prevented, and burning of the pad portion that may be caused when the contact of the FPCB is excessive may be effectively prevented.
[0137] While the invention has been illustrated and described with reference to the embodiments thereof, it will be apparent to those of ordinary skill in the art that various changes in form and detail may be made thereto without departing from the spirit and scope of the invention.