Power transmission system and an aircraft having a rotary wing
10618642 ยท 2020-04-14
Assignee
Inventors
Cpc classification
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C27/82
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A power transmission system having at least one inlet speed-reducing gear and a main speed-reducing gear, each inlet speed-reducing gear comprising an inlet pinion meshing with an inlet gearwheel. The inlet gearwheel is constrained to rotate with a main pinion of the main speed-reducing gear, the main pinion meshing with a main gearwheel. At least one inlet gearwheel is secured to reversible connection means in order to be capable of driving a first additional drivetrain connected to an additional rotor.
Claims
1. A power transmission system for a rotorcraft, the power transmission system having at least one inlet speed-reducing gear rotating a main speed-reducing gear, the main speed-reducing gear being for connecting mechanically to a rotor mast for driving a main rotor of the rotorcraft in rotation, the main rotor contributing at least in part to providing the rotorcraft with lift, the at least one inlet speed-reducing gear comprising at least one inlet pinion meshing with an inlet gearwheel, the at least one inlet pinion being for driving by an engine, the main speed-reducing gear having one main pinion per inlet speed-reducing gear, the main speed-reducing gear having one main gearwheel meshing with the main pinion, the main pinion being connected by a connection shaft to the inlet gearwheel, wherein a reversible connector is constrained to rotate about an axis of rotation of the inlet gearwheel, the reversible connector being configured to drive a first additional drivetrain connected to an additional rotor of the rotorcraft.
2. A power transmission system according to claim 1, wherein the power transmission system includes at least one additional pinion meshing with the main gearwheel in order to drive a second additional drivetrain for an auxiliary rotor of the rotorcraft.
3. A power transmission system according to claim 1, wherein the connection shaft extends along a transverse axis of symmetry (AX2), the main gearwheel presenting an axis in elevation (AX1) of symmetry, the transverse axis (AX2) presenting a first angle (1) relative to the axis in elevation (AX1), the main gearwheel presenting a first number of teeth (Z1), the main pinion presenting a second number of teeth (Z2), the first number of teeth (Z1) and the second number of teeth (Z2) being a function: of the first angle (1); of a first speed of rotation (V1) to be reached by the main gearwheel; of a second speed of rotation (V2) to be reached by each main pinion; of a third number of teeth (Z3) of an additional pinion to mesh with the main gearwheel in order to drive a second additional drivetrain for a movement control rotor of the rotorcraft; and of a second angle (2) between the axis in elevation (AX1) and an axis of rotation (AX3) of the additional pinion.
4. A power transmission system according to claim 1, wherein the power transmission system includes a secondary speed-reducing gear interposed between the main gearwheel and the rotor mast.
5. A power transmission system according to claim 1, wherein the power transmission system comprises a main gearbox having a casing, and the inlet speed-reducing gear and the main speed-reducing gear are arranged in the casing.
6. A power transmission system according to claim 5, wherein the power transmission system includes an additional pinion engaged with the main gearwheel in order to drive a second additional drivetrain for a movement control rotor of the rotorcraft, the additional pinion being arranged in the casing.
7. A power transmission system according to claim 6, wherein the additional pinion is secured to an outlet shaft projecting outside the casing in order to be suitable for driving the additional drivetrain.
8. A power transmission system according to claim 7, wherein the power transmission system includes an accessory module mechanically connected to the outlet shaft.
9. A power transmission system according to claim 1, wherein the power transmission system includes at least one inlet drivetrain connected to the inlet pinion, the inlet drivetrain being for interposing between the inlet pinion and the engine, the inlet drivetrain comprising at least one member selected from a list comprising a freewheel, a speed-reducing gear, and a speed-increasing gear.
10. A power transmission system according to claim 1, wherein the reversible connector of the inlet speed-reducing gear includes fluting constrained to rotate with the inlet gearwheel.
11. A power transmission system according to claim 1, wherein the reversible connector includes a screw fastener suitable for securing a first drivetrain to the inlet gearwheel.
12. A power transmission system according to claim 1, further comprising the first additional drivetrain for connecting to the additional rotor in the form of a lateral rotor contributing at least in part to propelling the rotorcraft.
13. A power transmission system according to claim 12, wherein the power transmission system includes an additional pinion engaged with the main gearwheel to drive a second additional drivetrain, the second additional drivetrain being for connection to an auxiliary rotor in the form of a yaw movement control rotor of the rotorcraft.
14. A power transmission system according to claim 1, further comprising the first additional drivetrain for connection to an additional rotor in the form of a yaw movement control rotor of the rotorcraft.
15. A power transmission system according to claim 12, wherein the power transmission system includes at least one additional pinion engaging with the main gearwheel to drive a second additional drivetrain, the second additional drivetrain being for connecting to an auxiliary rotor in the form of a lateral rotor that participates at least in part to propelling the rotorcraft.
16. A power transmission system according to claim 1, wherein the power transmission system comprises a two-pinion assembly, the two-pinion assembly comprising the main pinion connected by the connection shaft to the inlet gearwheel, the two-pinion assembly being directly constrained to rotate about an axis of rotation of the inlet gearwheel with the reversible connector.
17. A rotorcraft having the main rotor contributing at least in part to providing the rotorcraft with lift, the rotorcraft having at least two engines in order to drive the main rotor, wherein the rotorcraft includes the power transmission system according to claim 1.
18. A method of designing the power transmission system according to claim 1, wherein the connection shaft extends along a transverse axis of symmetry (AX2), the main gearwheel presenting an axis in elevation (AX1) of symmetry, the transverse axis (AX2) presenting a first angle (1) relative to the axis in elevation (AX1), the main gearwheel presenting a first number of teeth (Z1), the main pinion presenting a second number of teeth (Z2), and the method includes a determination step during which the first number of teeth (Z1) and the second number of teeth (Z2) are determined as a function: of the first angle (1); of a first speed of rotation (V1) to be reached by the main gearwheel; of a second speed of rotation (V2) to be reached by the main pinion; of a third number of teeth (Z3) for an additional pinion that might to mesh with the main gearwheel in order to drive an additional drivetrain for a yaw movement control rotor of a helicopter; and of a second angle (2) between the axis in elevation (AX1) and an axis of rotation (AX3) of the additional pinion.
19. A method according to claim 18, wherein the method includes the following steps: giving a first setpoint angle value to be satisfied by the first angle, and a second setpoint angle value to be satisfied by the second angle; giving a first setpoint speed of rotation value to be satisfied by the main gearwheel, and a second setpoint speed of rotation value to be satisfied by the main pinion; giving a first value for the first number of teeth; giving a second value for the second number of teeth; giving a third value for the third number of teeth; determining a resulting calculation value by applying the first, second, and third values for numbers of teeth as a function of the second setpoint angle value; comparing the resulting calculation value with the first setpoint angle value; determining a first speed of rotation for the main pinion as a function of the first setpoint speed of rotation value and of the first, second, and third values for numbers of teeth; and comparing the first speed of rotation with the second setpoint speed of rotation value.
20. A power transmission system for a rotorcraft, the power transmission system comprising: an engine; an inlet speed reducing gear having an inlet pinion in meshed engagement with and driving an inlet gearwheel, the inlet pinion driven by the engine, the inlet gearwheel rotating about an axis of rotation; a main speed reducing gear driven by the inlet speed reducing gear, the main speed reducing gear having a main pinion in meshed engagement with and driven by a main gearwheel, the main pinion connected to the inlet gearwheel via a connection shaft, the main speed reducing gear mechanically connected to a rotor mast to drive a main rotor of the rotorcraft in rotation and provide lift for the rotorcraft; and a reversible mechanical connector configured to drive a first additional drivetrain connected to an additional rotor of the rotorcraft, the reversible mechanical connector connected to the inlet gearwheel for rotation therewith such that reversible mechanical connector rotates about the axis of rotation of the inlet gearwheel.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The invention and its advantages appear in greater detail from the context of the following description of embodiments given by way of illustration with reference to the accompanying figures, in which:
(2)
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(11) Elements present in more than one of the figures are given the same references in each of them.
DETAILED DESCRIPTION OF THE INVENTION
(12)
(13) The power transmission system 10 serves in particular to drive a main rotor 2 contributing to provide the rotorcraft 1 with lift or indeed with propulsion. For example, the main rotor 2 may comprise a hub 2 carrying a plurality of blades 2.
(14) The rotorcraft 1 may be a helicopter, e.g. having a main rotor 2 and a yaw movement control rotor 3, or it may be a hybrid aircraft having a main rotor 2 and at least one lateral rotor 4.
(15) In order to drive the rotors, and independently of the nature of the rotorcraft 1, the rotorcraft 1 possesses a power plant. The power plant has at least one engine 5. Each engine 5 is mechanically connected to the rotors by the power transmission system 10.
(16) The power transmission system 10 has one inlet speed-reducing gear 14 per engine. Each inlet speed-reducing gear 14 is thus in mechanical communication with at least one engine 5.
(17) In this context, each inlet speed-reducing gear 14 is provided with a pinion referred to as the inlet pinion 15 for convenience, which pinion is driven directly or indirectly by the engine 5. For example, an engine 5 possesses an outlet shaft 5 that drives the inlet pinion directly or indirectly via a drivetrain referred to as the inlet drivetrain 65.
(18) In the alternative of
(19) In the example of
(20) The inlet pinion 15 may have bevel teeth, i.e. teeth arranged conically.
(21) Furthermore, and with reference to
(22) Each inlet gearwheel 16 is also mechanically connected to a main speed-reducing gear 13.
(23) Thus, each inlet gearwheel 16 is connected to a main pinion 18 of the main speed-reducing gear 13 by a connection shaft 17. Each main pinion 18 may be in the form of a bevel pinion possessing a diameter smaller than the diameter of the corresponding inlet gearwheel 16.
(24) An inlet gearwheel 16 together with a connection shaft 17 and a main pinion 18 can form an assembly referred to for convenience as a two-pinion assembly.
(25) In addition, the main speed-reducing gear 13 has at least one combining gearwheel referred to as a main gearwheel 20. Each main pinion 18 meshes with the main gearwheel 20. The main gearwheel 20 may thus present bevel teeth.
(26) Under such circumstances, the main gearwheel 20 drives a rotor mast 30 directly or indirectly via a secondary speed-reducing gear 25. The rotor mast 30 is constrained to rotate with the main rotor 2.
(27) Where applicable, the secondary speed-reducing gear 25 may comprise at least one epicyclic speed-reducing stage, for example.
(28) The epicyclic speed-reducing stage comprises a sunwheel 26 constrained to rotate with the main gearwheel 20.
(29) In
(30) In
(31) In addition, and with reference to
(32) Consequently, each engine 5 drives an inlet pinion, possibly via an inlet drivetrain 65. The rotary motion of the various inlet pinions 15 leads to rotation of the inlet gearwheel 16. The rotation of each inlet gearwheel 16 leads to joint rotation of the corresponding main pinion 18, and then of the main gearwheel 20. The main gearwheel then drives the secondary speed-reducing gear 25, if any, the secondary speed-reducing gear 25 driving rotation of the rotor mast 30 of the main rotor 2.
(33) Furthermore, the power transmission system may be arranged equally well on a helicopter or on a hybrid aircraft.
(34) Under such circumstances, at least one inlet gearwheel 16 is constrained to rotate with reversible connection means 19. By way of example, the reversible connection means may be fastened to a two-pinion assembly.
(35) The function of reversible connection means 19 is to enable a first additional drivetrain 35 connected to an additional rotor to be driven in rotation. The additional rotor may be a lateral rotor 4 contributing to propelling the aircraft, or it may be a yaw movement control rotor 3 of the aircraft.
(36) The first additional drivetrain 35 is thus an optional member that need not be mounted on the power transmission system 10.
(37) Furthermore, the power transmission system may include at least one optional additional pinion 40 that is driven by the main gearwheel 20. This additional pinion 40 may thus have bevel teeth.
(38) Furthermore, each additional pinion 40 may be extended by an outlet shaft 44 suitable for driving a second additional drivetrain. The second additional drivetrain is connected to an accessory module 45 and/or to an auxiliary rotor. Such an auxiliary rotor may be a yaw movement control rotor 3 of the aircraft, or it may be a lateral rotor 4.
(39) Furthermore, the power transmission system 10 may include a main gearbox 50 having a casing 51. The casing 51 may comprise a plurality of subassemblies 52, 52 that are fastened to one another.
(40) Under such circumstances, the main speed-reducing gear 13 and each of the inlet speed-reducing gears 14 are arranged within the casing 51. The rotor mast then projects from the casing 51, e.g. passing through a dynamic seal 54.
(41) In addition, reversible connection means 19 may be arranged inside the casing.
(42) Consequently, the casing 51 includes access means 53 giving access to the reversible connection means 19. By way of example, the access means 53 comprise a cover closing an opening in the casing. Where necessary, the cover is removed in order to enable a first additional drivetrain 35 to extend as far as the reversible connection means 19.
(43) In the alternative of
(44) Where applicable and with reference to
(45) Since the additional pinion 40 is optional, the casing 51 may include an opening that is closed in reversible manner, e.g. by a removable plate 53.
(46) In a first embodiment shown in
(47) In a first use of the first embodiment, the power transmission system 10 is for a helicopter.
(48) With reference to
(49) In addition, the rotorcraft shown is a helicopter. Although present, the reversible connection means 19 are thus not connected to any first additional drivetrain.
(50) In contrast, the power transmission system 10 can be used to drive a yaw movement control rotor 3.
(51) In the first variant of the first use of the first embodiment shown in
(52) The additional pinion 40 may be removed in order to lighten the installation, or it may be used to drive at least one accessory module, as shown in
(53) In a second variant of the first use of the first embodiment shown in
(54) The second additional drivetrain 41 is connected to a yaw movement control rotor 3. For example, the additional pinion 40 drives an outlet shaft 44 projecting from the casing 51. This outlet shaft 44 is constrained to rotate with an extra pinion 43 of the second additional drivetrain 41.
(55) The extra pinion may be mechanically connected to the yaw movement control rotor 3 or to an accessory module 45.
(56) It should be observed that
(57) In a second use of the first embodiment shown in
(58) For example, the rotorcraft may have two engines and two inlet speed-reducing gears 14 and two lateral drivetrains 35.
(59) Consequently, rotation of each inlet speed-reducing gear drives rotation of a lateral rotor 4 via a first additional drivetrain 35.
(60) Each first additional drivetrain 35 serves to rotate a lateral rotor 4 under drive from the reversible connection means 19. Thus, each first additional drivetrain 35 may include at least one shaft and/or gearing and/or angle transmission means and/or freewheels and/or hydraulic distributors and/or hydraulic pumps, . . . .
(61) The additional pinion 40 may be removed in order to lighten the installation, or it may drive at least one accessory module.
(62) Furthermore, in order to enable a first additional drivetrain 35 to be connected, the reversible connection means 19 may include fluting 191 constrained to rotate with an inlet gearwheel.
(63) Under such circumstances, the fluting 191 may be secured to the corresponding inlet gearwheel, or indeed to the connection shaft that is secured to the inlet gearwheel, or to an intermediate shaft that is constrained to rotate with the inlet gearwheel or with the connection shaft. In other words, the reversible connection means are fastened to a two-pinion assembly.
(64) The fluting 191 may extend along a transverse axis AX2 of symmetry of a two-pinion assembly. The fluting 191 co-operates with complementary fluting 350 of a first additional drivetrain 35.
(65) In the alternative of
(66) By way of example, the screw fastener means 192 comprise a perforated collar 193 secured to an inlet gearwheel 16 or to the connection shaft 17. This collar 193 may also be screw-fastened to an element of a first additional drivetrain 35.
(67) In a second embodiment shown in
(68) Consequently, the power transmission system 10 has an inlet speed-reducing gear 14. This inlet speed-reducing gear 14 possesses an inlet gearwheel 16 and at least one inlet pinion 15.
(69) In particular, and independently of the embodiment,
(70) Independently of this aspect, when the power transmission system 10 is arranged on a helicopter, the reversible connection means 19 are connected to a first drivetrain 35 in order to drive rotation of the yaw movement control rotor 3.
(71) In contrast, when the power transmission system 10 is mounted on a hybrid helicopter, the reversible connection means 19 are either unused or else used for driving at least one accessory module.
(72) In addition, the power transmission system 10 then includes one additional pinion 40 per lateral rotor 4 that is to be driven. Each additional pinion meshes with the main gearwheel 20 and drives a lateral rotor via a corresponding second drivetrain 41.
(73) The invention then presents the advantage of being able to drive two lateral rotors possibly using only one engine 5 of appropriate power. If two engines are used, a single combining gearwheel may be used, this combining gearwheel being represented by the inlet gearwheel.
(74) Furthermore,
(75) Each connection shaft 17 extending along a transverse axis AX2 acts as an axis of symmetry for the main pinion. Likewise, the main gearwheel 20 presents an axis in elevation AX1 of symmetry. Finally, each additional pinion is to be arranged along an axis of rotation AX3.
(76) The axis in elevation AX1 and each transverse axis AX2 and each axis of rotation AX3 coincide at a point 200.
(77) In addition, each transverse axis AX2 is spaced apart from the axis in elevation AX1 by an angle referred to as the first angle 1. When a plurality of main pinions 18 are arranged, the main pinions 18 all have the same first angle 1.
(78) Likewise, the axis in elevation AX1 is spaced apart from the axis of rotation AX3 by an angle referred to as the second angle 2. When a plurality of additional pinions 40 are arranged, the additional pinions 40 all have the same angle 2.
(79) In addition, the main gearwheel 20 presents a number of teeth that is referred to as the first number of teeth Z1, each main pinion 18 presenting a number of teeth that is referred to as the second number of teeth Z2, and the additional pinion 40 presenting a number of teeth referred to as the third number of teeth Z3.
(80) By way of example, the teeth of the main gearwheel 20 may be bevel teeth, lying on a cone, each tooth of the main gearwheel 20 presenting an angle 1 relative to the axis in elevation AX1. By way of example, and likewise, the teeth of each main pinion 18 may be bevel teeth arranged on a cone, each tooth of a main pinion presenting an angle 2 relative to the transverse axis AX2 about which the main pinion rotates. Finally, and by way of example, the teeth of each additional pinion 40 may be bevel teeth arranged on a cone, each tooth of an additional pinion 40 presenting an angle 3 relative to the axis of rotation AX3 about which the additional pinion 40 rotates.
(81) In a determination step, the first and second numbers of teeth Z1 and Z2 are determined as a function: of the first angle 1 that is set by the manufacturer; and of a first speed of rotation V1 that is to be reached by the main gearwheel 20, also set by the manufacturer; and of a second speed of rotation V2 that is to be reached by each main pinion 18; and of the third number of teeth Z3; and possibly of a third speed of rotation V3 to be reached by the additional pinion 40; and of the second angle 2.
(82) For example, an operator may begin by determining setpoints that are to be satisfied.
(83) Thus, an operator gives a first setpoint angle value 1* to be satisfied by the first angle 1. For example, the first angle value 1* may be in the form of a range of values, such as 100 degrees plus or minus 1.5 degrees.
(84) Likewise, the operator may give a second setpoint angle value 2* to be satisfied by the second angle 2. For example, the second angle value 2* may be a single value, possibly equal to 96 degrees.
(85) Furthermore, the operator gives a first setpoint speed of rotation value V1* to be satisfied by the main gearwheel 20. For example, the first setpoint speed of rotation value V1* is equal to 1200 rpm.
(86) Likewise, the operator may give a second setpoint speed of rotation value V2* to be satisfied by each main pinion, and indeed a third setpoint speed of rotation value V3* to be satisfied by the additional pinion. For example, the second setpoint speed of rotation value V2* may set a range of speeds, e.g. a speed of not less than 4500 rpm, and the second setpoint speed of rotation value V3* may set a speed of 6000 rpm plus or minus 200 rpm.
(87) Once the setpoints have been established, the operator specifies at least one combination of numbers of teeth.
(88) Thus, the operator gives a first value to the first number of teeth Z1, a second value to the second number of teeth Z2, and a third value to the third number of teeth Z3.
(89) With this data, and applying conventional rules of calculation, the operator determines a value referred to as the resulting calculation value for the first angle 1 by applying the first, second, and third values for numbers of teeth as a function of the second setpoint angle value 2*.
(90) For example, the operator specifies the first number of teeth as being 80, the second number of teeth as being 21, and the third number of teeth as being 17. To ensure that the second angle 2 is equal to 96 degrees with the selected numbers of teeth, the first angle 1 must reach a resulting calculation value of 98.9 degrees.
(91) Under such circumstances, the operator compares this resulting calculation value with the first setpoint angle value.
(92) Since this first setpoint angle value in this example is equal to 100 degrees plus or minus 1.5 degrees, the resulting calculation value that is reached is acceptable.
(93) Furthermore, the operator determines a speed of rotation referred to as the first speed of rotation of each main pinion, and a speed of rotation referred to as the second speed of rotation of each additional pinion as a function of the first setpoint speed of rotation value and of the first number of teeth value, the second number of teeth value, and the third number of teeth value.
(94) In the above example, the first speed of rotation is then equal to 4571 rpm, the second speed of rotation being equal to 5647 rpm.
(95) The operator then compares the first speed of rotation with the second setpoint speed of rotation value. Possibly, the operator compares the second speed of rotation and the third setpoint speed of rotation value.
(96) In the example given, the second setpoint speed of rotation value specifies a speed of rotation of not less than 4500 rpm and the third setpoint speed of rotation value specifies a speed of 6000 rpm plus or minus 200 rpm, so the tested combination turns out not to be satisfactory.
(97) Conversely, other combinations are satisfactory, such as a combination in which the first number of teeth is specified as being 87, the second number of teeth as being 23, and the third number of teeth as being 17.
(98) Naturally, the present invention may be subjected to numerous variations as to its implementation. Although several embodiments are described, it will readily be understood that it is not conceivable to identify exhaustively all possible embodiments. It is naturally possible to envisage replacing any of the means described by equivalent means without going beyond the ambit of the present invention.