Reclosable pouch having a clicking closure device
10618697 ยท 2020-04-14
Assignee
Inventors
Cpc classification
B65D33/24
PERFORMING OPERATIONS; TRANSPORTING
B65D33/2558
PERFORMING OPERATIONS; TRANSPORTING
B65D33/255
PERFORMING OPERATIONS; TRANSPORTING
B65D2203/12
PERFORMING OPERATIONS; TRANSPORTING
Y10T24/2534
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B65D33/25
PERFORMING OPERATIONS; TRANSPORTING
B65D33/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A reclosable pouch includes a first bag wall. A second bag wall opposing the first bag wall is joined to the first bag wall to form an interior of the pouch with an opening to the interior. A male closure element coupled to one of the bag walls defines a plurality of deformed segments and a plurality of normal segments along a length thereof. The plurality of deformed segments alternate with the plurality of normal segments, with (i) first transitions on one side of the male closure element and (ii) second transitions on another side of the male closure element. A female closure element coupled to the other bag wall engages with the male closure element to seal the opening of the pouch, with the deformed segments of the male closure element generating a sound when the female closure element engages with the male closure element.
Claims
1. A reclosable pouch comprising: (A) a body portion having: (a) a top portion; (b) a bottom portion; (c) a first wall that extends from the bottom portion to the top portion; and (d) a second wall that extends from the bottom portion to the top portion, the second wall opposing the first wall, and the second wall being joined to the first wall to form an interior of the pouch with an opening to the interior; (B) a male closure element coupled to the first wall, the male closure element having a first side facing the bottom portion of the pouch and a second side facing the top portion of the pouch, the male closure element defining a plurality of deformed segments and a plurality of normal segments along a length thereof, the plurality of deformed segments being formed by reshaping at least a portion of the male closure element on at least one of the first side and the second side of the male closure element, and the plurality of deformed segments alternating with the plurality of normal segments, with (i) first transitions all along one of the first side and the second side of the male closure element between the plurality of deformed segments and the plurality of normal segments, with the first transitions only being positioned along the one of the first side and the second side of the male closure element, and (ii) second transitions all along the other of the first side and the second side of the male closure element between the plurality of deformed segments and the plurality of normal segments, with the second transitions only being positioned along the other of the first side and the second side of the male closure element, and the second transitions differing from the first transitions; and (C) a female closure element coupled to the second wall, the female closure element being configured to engage with the male closure element to seal the opening of the pouch, wherein the deformed segments of the male closure element generate a sound when the female closure element engages with the male closure element to seal the opening of the pouch, with the sound being generated due to (i) the second transitions differing from the first transitions and (ii) the positioning of the second transitions.
2. A reclosable pouch as recited in claim 1, wherein the first transitions comprise gradual transitions all along the one of the first side and the second side of the male closure element, and the second transitions comprise steep transitions all along the other of the first side and the second side of the male closure element.
3. A reclosable pouch as recited in claim 1, wherein the male closure element has (i) a proximal base adjacent to the one of the first and second walls, (ii) a stem extending from the base, and (iii) a distal end.
4. A reclosable pouch as recited in claim 1, wherein the female closure element has first and second spaced legs that define a channel, with the male closure element interlocking in the channel of the female closure element.
5. The reclosable pouch as recited in claim 1, wherein the plurality of deformed segments of the male closure element is formed by a toothed gripper wheel and a smooth gripper wheel being deployed in an opposing manner to form a gap between the wheels, in which the male closure element can be received.
6. The reclosable pouch as recited in claim 5, wherein the toothed gripper wheel and the smooth gripper wheel are at approximately forty-five degree angles relative to each other, and the gap between the wheels is constructed and arranged to receive the male closure element to provide the deformed segments therein.
7. The reclosable pouch as recited in claim 6, wherein the male closure element includes a stem having a width, such that the gap is of a distance less than the width of the stem of the male closure element, so that the stem is deformed substantially only on a side of the stem acted upon by the toothed gripper wheel.
8. The reclosable pouch as recited in claim 1, wherein the deformed segments of the plurality of deformed segments of the male closure element are formed by: (i) an engagement end of the male closure element being reshaped on one side of the male closure element; (ii) a base of the male closure element being substantially unchanged; and (iii) a stem of the male closure element being substantially unchanged on a second side of the male closure element.
9. The reclosable pouch as recited in claim 1, wherein engaging the female closure element with the male closure element to seal the opening of the pouch generates a clicking feel.
10. The reclosable pouch as recited in claim 1, wherein a length of at least one of the deformed segments of the male closure element is less than 0.15 of an inch.
11. The reclosable pouch as recited in claim 1, wherein the male closure element comprises a base and a stem that extends from the base to terminate in an engagement end, the engagement end having a cross-sectional shape selected from the group consisting of a hook, an arrow head, a three-lobed arrow head, a rounded stem, an asymmetrical triangle, and a symmetrical triangle.
12. The reclosable pouch as recited in claim 11, wherein the stem of the male closure element has sealing surfaces.
13. The reclosable pouch as recited in claim 1, wherein the male closure element comprises asymmetric deformations in each of the deformed segments, the asymmetric deformations being capable of generating the sound when the female closure element engages with the male closure element.
14. The reclosable pouch as recited in claim 13, wherein each of the asymmetric deformations comprises: (i) a distal end of the male closure element being reshaped on one side of the male closure element; (ii) a base of the male closure element being substantially unchanged; and (iii) a stem of the male closure element being substantially unchanged on a second side of the male closure element.
15. A reclosable pouch as recited in claim 1, further comprising a second male closure element and a second female closure element coupled to opposing sides of the first and second bag walls, respectively, wherein the second female closure element is configured to engage with the second male closure element to further seal the opening of the pouch.
16. A reclosable pouch as recited in claim 15, wherein the male closure element has deformed segments of a first length, and the second male closure element has deformed segments of a second length, the second length being different than the first length.
17. A reclosable pouch as recited in claim 15, wherein the second male closure element comprises asymmetric deformations, the asymmetric deformations being capable of generating a second sound when the second female closure element engages with the second male closure element.
18. A reclosable pouch as recited in claim 17, wherein engaging the female closure element with the male closure element generates the sound at a first audible frequency, and engaging the second female closure element with the second male closure element generates the second sound at a second audible frequency.
19. A reclosable pouch as recited in claim 18, wherein the second audible frequency differs from the first audible frequency.
20. A reclosable pouch as recited in claim 17, wherein engaging the second female closure element with the second male closure element to seal the opening of the pouch generates a clicking feel.
21. A reclosable pouch as recited in claim 1, wherein the sound that is generated when the female closure element engages with the male closure element indicates a proper closure of the opening of the pouch.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following detailed description of specific non-limiting embodiments of the present invention can be best understood when read in conjunction with the following drawings, in which like structures are indicated with like reference numbers.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) The present disclosure overcomes many of the prior art problems associated with vented pouches and bags. The advantages, and other features of the technology disclosed herein, will become more readily apparent to those having ordinary skill in the art from the following detailed description of certain preferred embodiments taken in conjunction with the drawings, which set forth representative embodiments of the present invention and wherein like reference numerals identify similar structural elements.
(15) All relative descriptions herein such as left, right, up, and down are with reference to the Figures, and not meant in a limiting sense. Unless otherwise specified, the illustrated embodiments can be understood as providing exemplary features of varying detail of certain embodiments, and therefore, unless otherwise specified, features, components, modules, elements, and/or aspects of the illustrations can be otherwise resized, combined, interconnected, sequenced, separated, interchanged, positioned, and/or rearranged without materially departing from the disclosed systems or methods. The shapes and sizes of components are also exemplary and unless otherwise specified, can be altered without materially affecting or limiting the disclosed technology. Additionally, the representations shown herein may be somewhat idealized in that manufacturing processes typically have variation and approximate the features, which can be drawn with clarity beyond that which can be made.
(16) Referring now to
(17) The reclosable pouch or thermoplastic storage bag 10 comprises a first side wall 12, a second side wall 14 and a bottom portion 16, which when sealed forms bag 10 having an opening 18. Bag 10 includes a top portion 20 having two lips 22 disposed at top portion 20 and an upper edge 24. First and second closure mechanisms 26 and 28 are disposed at the top portion 20 of the bag 10. The first closure mechanism 26 is on the bag side and the second closure mechanism 28 is on the lip side. The bag 10 may be made of one or more plastic materials such as polypropylene, polyethylene, bioplastics, and mixtures thereof.
(18) The thermoplastic storage bag 10 of the present technology may include other features and attributes such as disclosed in previously referenced U.S. Pat. No. 7,410,298. Other configurations and additional features are also possible without limitation such as shown in U.S. Pat. No. 5,070,584 issued to Dais et al. on Dec. 10, 1991, U.S. Pat. No. 6,692,147 issued to Nelson on Feb. 17, 2004, U.S. Pat. No. 6,962,349 issued to Taheri on Nov. 8, 2005, U.S. Pat. No. 6,010,244 issued to Dobreski et al. on Jan. 4, 2000, U.S. Pat. No. 7,736,058 issued to Tanaka et al. on Jun. 15, 2010, U.S. Pat. No. 7,322,747 issued to Borchardt on Jan. 29, 2008, and U.S. Pat. No. 7,674,039 issued to McMahon et al. on Mar. 9, 2010 as well as U.S. Patent Application Publ. No. 2004/0234171 to Dais et al. published on Nov. 25, 2004, U.S. Patent Application Pub. No. 2004/0234173 to Saad et al. published on Nov. 25, 2004, U.S. Patent Application Pub. No. 2007/0183692 to Pawloski published on Aug. 9, 2007, and U.S. Patent Application Publ. No. 2006/0008187 to Armstrong published on Jan. 12, 2006, which matured into U.S. Pat. No. 9,011,003.
(19) Referring now to
The Normal Segments
(20) Still referring to
(21) The female closure element 32 comprises a base portion 48 and spaced legs 50 and 52 having hooked end portions 54 and 56. Female element 32 is generally C shaped. The female element 32 is symmetrical about a longitudinal centerline 58.
(22) Male closure element 30 comprises a base portion 34, a stem portion 36, and an engaging portion 38 having a hook 40 facing the bag side. By having the hook 40, greater force will be required to open the bag 10 from within or by pulling on the walls 12 and 14 from the bag side as compared to the opening force required when utilizing the lips 20. However, effective sealing will occur between the hooked end portions 54 and 56 of the female closure element 32 and stem portion 36 of the male closure element 30. The engaging portion 38 of the male closure element 30 may also have a lateral member opposing the hook, e.g., facing the lip side.
(23) Still referring to
(24) The female closure element 62 comprises a base portion 74 and spaced legs 76 and 78 having hooked end portions 80 and 82. Female element 62 is generally C shaped and symmetrical about a longitudinal centerline 88. As can be seen, the female closure element 62 is the same as female closure element 32, but positioned on the opposing wall 14. In addition to single zipper configurations, female closure elements 32 and 62 and male closure elements 30 and 60 may be any combination of hooks, arrows, variations as noted above, and otherwise configured and arranged on the walls 12 and 14.
The Deformed Segments
(25) Referring now to
(26) In the deformed segments 92 of the first closure mechanism 26, the engaging portion 38 and the stem 36 of the male closure element 30 have been reshaped, but the base has remained substantially unchanged. The deformation of the stem 36 is more pronounced on the bag side than the relatively minor amount of deformation, if any, on the lip side, such that the sealing surfaces remain intact on the lip side. On the bag side, however, the stem 36 has been deformed or notched. The hook 40 is no longer pronounced and a width W of the engaging portion 38 (seen in
(27) By maintaining the stem 36 on the lip side relatively unchanged, the leg 50 still effectively seals onto the lip side of the stem 36 of the male closure element 30. The contact between the leg 52 and the bag side of the stem 36 may also seal, but due to the deformation, the seal may be ineffective or perform to a lesser degree than desired. Although there may not be an effective seal on the bag side, the first closure mechanism 26 maintains the seal by virtue of the sealing surface engaging normally on the lip side. In an alternative embodiment, the hook 40 points to the lip side and the hook 40 is still relatively more deformed, and vice versa. It is also envisioned that only one of the closure mechanisms 26 and 28 may have deformed portions, such that one of the closure mechanisms 26 or 28 maintains intact on sealing. In another embodiment, the lip side(s) of the closure elements maintain seal integrity and the bag sides are substantially more deformed.
(28) Still referring to
(29) Preferably, a ratio of the length of the deformed segments 92 to the length of the normal segments 90 is approximately one. Typically, the length of the segments 90 and 92 is less than about 0.175 of an inch {4.44500 mm} so that a plurality of deformed segments 92 is depressed by one's fingers during venting as described below. In one embodiment, the length of the segments 90 and 92 is about 0.15 of an inch {3.81 mm}. In alternative embodiments, the normal segments 90 are significantly longer than the deformed segments 92, or vice versa. In another embodiment, the lengths of the segments 90 and 92 vary. By varying the lengths of the segments 90 and 92, different frequency sounds may be created. Hence, the closure mechanisms 26 and 28 may create different audible sounds and tactile cues.
A Process and an Apparatus for Making the Double Zipper
(30) Double zippers of the subject technology may be extruded and post-applied or extruded with the pouch as is known in the art. After formation, the male closure elements 30 and 64 are processed through a deforming apparatus to create the deformed segments 92. The deforming apparatus typically uses an identical pair of matched deformer rings. See, for example, U.S. Pat. No. 5,140,727, issued to Dais et al. on Aug. 25, 1992, and U.S. Pat. No. 5,647,100, issued to Porchia et al. on Jul. 15, 1997. The subject technology, however, uses different deformer rings to create different effects on opposing sides of the same profile. Various combinations and configurations may be used, such as shown in U.S. patent application Ser. No. 12/916,005, filed Oct. 29, 2010, published as U.S. Patent Application Publication No. 2012/0106874 on May 3, 2012, and which matured into U.S. Pat. No. 8,974,118.
(31) Now, referring to
(32) A thoroughbore 676 is formed in the annular body 672 to receive a dowel 678, which facilitates mounting the deformer ring 670 to the deforming apparatus. The teeth 674 are separated by gaps 680, which create a tooth arc length 682 and a gap arc length 684 on the outermost portion of the deformer ring 670. In use, the tooth arc length 682 and the gap arc length 684 form the normal and deformed segments 90 and 92, respectively, in the male closure elements.
(33) In one embodiment, the tooth arc length 682 and the gap arc length 684 are approximately equal, but either may be longer than the other. Preferably, the tooth arc length 682 and the gap arc length 684 are about 0.15 of an inch {3.81 mm} or less. In another embodiment, the gap arc length 682 is less than about 0.175 of an inch {4.44500 mm} and the tooth arc length 684 is about 0.148 of an inch {3.75920 mm}. In another embodiment, multiple toothed deformer wheels 670 are available for different tooth arc and gap arc lengths 682 and 684. In one embodiment, a ratio of the tooth arc lengths between the different deformer wheels 670 is selected from the group of ratios of approximately 1.5, 2, 3, and 4. In still another embodiment, the tooth arc length 682 and the gap arc length 684 are irregular or vary according to a pattern.
(34) Now referring to
(35) As will be appreciated by those of ordinary skill in the pertinent art, the deformer ring 770 is structurally similar to the deformer ring 670 described above. Accordingly, like reference numerals preceded by the numeral 7 instead of the numeral 6, are used to indicate like elements. The primary difference of deforming ring 770 in comparison to the deforming ring 670 is that the deformer ring 770 has an annular body 772 with a uniform angled surface 788 formed on an outer circumference thereof. The angled surface 788 also applies pressure to deform the male closure element, but without teeth. As a result, the deformer ring 770 has an attenuated effect as shown in
(36) The deformer rings 670, 770 and technology related to the same may also be implemented in any deforming apparatus now known and later developed. One apparatus or process for making a male closure element for a reclosable thermoplastic bag in accordance with the subject technology would include an extruder for providing a longitudinally extending profile of a substantially uniform shape as shown in the normal segments 90 above.
(37) As shown in
(38) Referring now to
(39) In the normal segments 90 of the male closure elements 30 and 60, the male closure elements 30 and 60 are unchanged despite having passed through the gap 692. The normal segments 90 are created by passing between the deformer ring 670 corresponding to the gaps 680, such that the only angled surface 788 of the opposing smooth deformer ring 770 makes contact with the male closure elements 30 and 60. The male closure elements 30 and 60 simply deflect from contact by only the single deformer ring 770 and remain unchanged.
(40) However, as the cutting edges 694 and angled surfaces 688 contact the male closure elements 30 and 60, compression and deformation of the male closure elements 30 and 60 occur, which is particularly distinct on the side of the toothed deformer ring 670. On the toothed deformer wheel side (e.g., shown as the right side in
(41) Without being limited to any particular theory, during opening and closing of the double zipper in accordance with the subject technology, the female legs 50, 52, 76, and 78 snap into and out of the deformed segments 92 along the notch transitions 94, to create an audible sound as well as tactile clicking. The notch transitions 94 are structurally modified such that the seal integrity between the stem 36 and 66 and female legs 50, 52, 76, and 78 is maintained, but weakened. On the smooth deformer wheel side, however, the female legs 50, 52, 76, and 78 slide across the ramps 96 in a relatively smoother and quieter manner, if not substantially click-free, while fully maintaining the seal integrity in either case. Thus, by having a combination of notch transitions 94 and ramps 96 on opposing sides, closure mechanisms can produce desirable clicking sounds and/or clicking tactile responses on one side, while maintaining excellent seal integrity on the other side.
(42) Depending upon various fabrication techniques, the transitions between the segments 90 and 92 may vary to a certain degree. It is envisioned that the clicking sound and/or feel will be substantially generated on one side, whereas the other side will remain relatively smooth and, therefore, quiet, so that effective sealing is guaranteed. In one embodiment, at least a portion of the notch transitions 94 has an angular wall change of at least seventy-five degrees from the longitudinal axis of the elongated male closure element. In contrast, the ramps 96 have an angular wall change of no more than forty-five degrees. In another embodiment, the angular wall change of the notch transitions 94 is from about eighty to ninety degrees, and the ramps 96 is from about twenty-five to thirty-five degrees. In a preferred embodiment, the notch transitions 94 are approximately ninety degrees and the ramps 96 are less than about thirty degrees.
(43) In an alternative embodiment, each side produces a clicking sound and/or clicking tactile response, but to varying degrees, due to the difference in deformation. The female profiles may also be deformed, just the female profiles, just a pair of a female and male profile, or even a single profile is deformed, and the like, depending upon the desired effect. For another embodiment, different deformer wheels are utilized to produce clicking sounds of varying frequencies from varying sides of the profiles. As can be seen, three types of closure mechanisms can be used in any combination. For example, on a double zipper, one could use any of a traditional sealing structure without any deformed segments, a clicking structure in accordance with the '298 and '727 patents, and clicks substantially from one side as disclosed herein. Hence, for a double zipper, nine different combinations are possible to yield various combinations of sealing and clicking structures as desired. Further, separation between the closure mechanisms may be such that a double zipper could be used when the user may only selectively engage one of the zippers. Additionally, venting closure mechanism and methods as disclosed in U.S. patent application Ser. No. 13/031,843 filed on Feb. 22, 2011, and which matured into U.S. Pat. No. 8,469,593, may be utilized.
(44) The present technology is useful in storage bags and provides an improved closure mechanism. The present technology provides a closure mechanism having an improved substantially leak-proof seal utilizing asymmetric deformations on portions thereof to create a clicking sound and/or feel upon opening and closing of the bag. Male profiles that terminate in arrow head and hook configurations, as well as other forms, may be utilized in any combination. For example, hook portions may be employed so that the closure mechanism has a closing force that varies depending upon the direction and/or between each element of a double zipper. The subject technology may also be applied to single zipper closure mechanisms or just one or two parts of a double zipper closure mechanism. In one embodiment, the closing force of the closure mechanisms is in a range of about 0.20 lb. to about 0.30 lb. In another embodiment, the hook portions extend in opposite directions, outward from the closure mechanism and, in another, the hook portions extend in the same direction towards the bag or the lip side.
INCORPORATION BY REFERENCE
(45) All patents, patent applications, and other references disclosed herein are hereby expressly incorporated in their entireties by reference.
(46) The exemplary embodiments disclosed herein are not intended to be exhaustive or to unnecessarily limit the scope of the technology. The exemplary embodiments were chosen and described in order to explain the principles of the present technology so that others skilled in the art may practice the present technology. As will be apparent to one skilled in the art, various modifications can be made within the scope of this description. Such modifications, being within the ability of one skilled in the art and forming a part of the present technology, are embraced by the appended claims.