Exhaust gas recirculation arrangement
10619601 · 2020-04-14
Assignee
Inventors
Cpc classification
F02M26/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M26/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust gas recirculation arrangement is provided for a power system, the power system including an internal combustion engine, an exhaust gas system and an intake system including an inlet air compressor, the exhaust gas recirculation arrangement including a first exhaust gas recirculation path and a second exhaust gas recirculation path for recirculating exhaust gas from the exhaust gas system to the intake system. The first and second exhaust gas recirculation paths are adapted to recirculate exhaust gas to the same side of the inlet air compressor, in an intended direction of flow of inlet air in the power system, wherein the exhaust gas recirculation arrangement includes a flow controller, preferably the flow controller includes a valve connected to the second exhaust gas recirculation path, for controlling the flow volume through at least one of the first and second exhaust gas recirculation paths.
Claims
1. An exhaust gas recirculation arrangement for a power system, the power system comprising an internal combustion engine, an exhaust gas system and an intake system comprising an inlet air compressor, the exhaust gas recirculation arrangement comprising a first exhaust gas recirculation path and a second exhaust gas recirculation path for recirculating exhaust gas from the exhaust gas system to the intake system, wherein: the first and second exhaust gas recirculation paths are non-identical and adapted to recirculate exhaust gas to an upstream side of the inlet air compressor, in an intended direction of flow of inlet air in the power system; in use, the first exhaust gas recirculation path is associated with a first liquid removal capability and the second exhaust gas recirculation path is associated with a second liquid removal capability, the first liquid removal capability being higher than the second liquid removal capability; and the exhaust gas recirculation arrangement comprises a flow controller, wherein the flow controller comprises a valve connected to the second exhaust gas recirculation path, for controlling the flow volume through at least one of the first and second exhaust gas recirculation paths.
2. The exhaust gas recirculation arrangement according to claim 1, wherein the exhaust gas recirculation arrangement comprises a sensor adapted to determine a power system characteristic parameter, the exhaust gas recirculation arrangement being adapted to control the flow controller in response to the power system characteristic parameter.
3. The exhaust gas recirculation arrangement according to claim 2, wherein the power system characteristic parameter is indicative of at least the temperature of the internal combustion engine and/or the liquid content in the exhaust gas produced by the internal combustion engine and/or the liquid content in fluid removed from the exhaust gases by the exhaust gas recirculation arrangement.
4. The exhaust gas recirculation arrangement according to claim 1, wherein the exhaust gas recirculation arrangement comprises a liquid separator comprising a first and a second gas outlet, the first gas outlet being in fluid communication with the first exhaust gas recirculation path and the second gas outlet being in fluid communication with the second exhaust gas recirculation path.
5. The exhaust gas recirculation arrangement according to claim 3, wherein first and second exhaust gas recirculation paths are non-identical wherein, in use, the first exhaust gas recirculation path is associated with a first liquid removal capability and the second exhaust gas recirculation path is associated with a second liquid removal capability, the first liquid removal capability being higher than the second liquid removal capability, wherein the exhaust gas recirculation arrangement comprises a liquid separator comprising a first and a second gas outlet, the first gas outlet being in fluid communication with the first exhaust gas recirculation path and the second gas outlet being in fluid communication with the second exhaust gas recirculation path, and wherein the liquid separator comprises a liquid collecting portion and the sensor is located in the liquid collecting portion.
6. The exhaust gas recirculation arrangement according to claim 4, wherein the liquid separator comprises a labyrinth section comprising an interior labyrinth portion in fluid communication with the first gas outlet.
7. The exhaust gas recirculation arrangement according to claim 4, wherein the exhaust gas recirculation arrangement comprises an exhaust gas recirculating conduit adapted to fluidly connect a recirculation inlet, connectable to the exhaust gas system, to the liquid separator.
8. The exhaust gas recirculation arrangement according to claim 7, wherein the exhaust gas recirculation arrangement comprises an exhaust gas recirculating cooler located between the recirculation inlet and the liquid separator, as seen in a direction of flow from the recirculation inlet to the liquid separator.
9. The exhaust gas recirculation arrangement according to claim 4, further comprising a separator drain conduit adapted to provide a fluid communication between the liquid separator and a drain outlet, connectable to the exhaust gas system, the drain outlet being adapted to be located downstream the recirculation inlet in an intended direction of exhaust gas flow in the exhaust gas system.
10. The exhaust gas recirculation arrangement according to claim 9, wherein the separator drain conduit comprises a restrictor, preferably the restrictor having a flow restriction being at least twice the restriction of the first exhaust gas recirculation path.
11. The exhaust gas recirculation arrangement according to claim 9 or claim 10, when dependent on claim 3, wherein the sensor is located in the separator drain conduit.
12. The exhaust gas recirculation arrangement according to claim 9, further comprising a drain check valve for allowing drain flow from the liquid separator to the drain outlet and preventing flow in the opposite direction.
13. The exhaust gas recirculation arrangement according to claim 1, wherein the inlet air compressor comprises a radial centre, the first exhaust gas recirculation path being adapted to discharge exhaust gas towards the radial centre.
14. The exhaust gas recirculation arrangement according to claim 13, wherein the inlet air compressor comprises a receiving area exposable to inlet air, the first exhaust gas recirculation path being adapted to discharge exhaust gas towards a limited portion, preferably 30% or less, more preferred 15% or less, of the receiving area.
15. A power system comprising an internal combustion engine and an exhaust gas recirculation arrangement according to claim 1.
16. The power system according to claim 15, further comprising the exhaust gas system, wherein exhaust gas is adapted to be fed from an exhaust gas feeding portion of the exhaust gas system to the exhaust gas recirculation arrangement, the exhaust gas system further comprising an exhaust pressure governor located downstream of the exhaust gas feeding portion.
17. The power system according to claim 16, wherein the exhaust gas system comprises a liquid receiving portion adapted to receive liquid separated by the exhaust gas recirculation arrangement, the liquid receiving portion being located downstream of the exhaust pressure governor.
18. The power system according to claim 15, comprising the intake system, the intake system comprising an exhaust gas receiving portion adapted to receive exhaust gas from the first and second exhaust gas recirculation paths, the intake system further comprising an intake flow control valve located upstream the exhaust gas receiving portion.
19. A vehicle comprising the exhaust gas recirculation arrangement according to claim 1.
20. A method for recirculating exhaust gas to an air intake of a power system comprising an internal combustion engine, an exhaust gas system and an intake system comprising an inlet air compressor, using a first exhaust gas recirculation path and a second exhaust gas recirculation path, each one of the first and second exhaust gas recirculation paths being adapted to return exhaust gas to an upstream side of the inlet air compressor, the method comprising: a. recirculating exhaust gas from the exhaust gas system to the intake system via at least one of the first and second exhaust gas recirculation paths; characterized by b. selectively controlling the flow volume of exhaust gas through either one, or both, of the first and second exhaust gas recirculation paths, wherein the first exhaust gas recirculation path is associated with a first liquid removal capability and the second exhaust gas recirculation path is associated with a second liquid removal capability, the first liquid removal capability being higher than the second liquid removal capability.
21. The method according to claim 20, wherein the method further comprises: a. determining a power system characteristic parameter and b. controlling the flow volume of exhaust gas through at least one of the first and second exhaust gas recirculation paths in response to the power system characteristic parameter.
22. The method according to claim 21, wherein the power system characteristic parameter is indicative of at least the temperature of the internal combustion engine and/or the liquid content of the exhaust gas produced by the internal combustion engine and/or the liquid content in fluid removed from the exhaust gases.
23. The method according to claim 21, wherein the method further comprises determining a likelihood of formation of liquid in a portion of the power system, preferably in a liquid separator and/or in a drain conduit of the power system, using the power system characteristic parameter.
24. The method according to claim 20, wherein the method further comprises determining a likelihood of formation of liquid in a portion of the power system, preferably in a liquid separator and/or in a drain conduit of the power system, using the power system characteristic parameter, and wherein the method further comprises closing the flow through the second exhaust gas recirculation path if the likelihood of formation of liquid in a portion of the power system exceeds a predetermined threshold level.
25. The method according to claim 20, wherein the method further comprises draining liquid removed from the exhaust gases to a drain outlet located in the exhaust gas system, the method further comprises controlling the exhaust gas pressure upstream the drain outlet such that the exhaust gas pressure exceeds the pressure at the drain outlet by an predetermined amount.
26. The method according to claim 20, wherein the exhaust gas system comprises an exhaust pressure governor and the intake system comprises an intake flow control valve, wherein a predetermined exhaust recirculation flow is achieved by a combined governing of the exhaust pressure governor and the intake flow control valve, wherein the combined governing is controlled for achieving a fuel consumption below a predetermined fuel consumption level.
27. A computer comprising a computer program for performing the steps of claim 20 when the program is run on the computer.
28. A non-transitory computer readable medium carrying a computer program for performing the steps of claim 20 when the program product is run on a computer.
29. A control unit for controlling exhaust gas recirculation to an air intake of a power system, the control unit being configured to perform the steps of claim 20.
30. A method for recirculating exhaust gas to an air intake of a power system comprising an internal combustion engine, an exhaust gas system, and an intake system comprising an inlet air compressor, wherein the exhaust gas system comprises an exhaust pressure governor and the intake system comprises an intake flow control valve, the method comprising: using a first exhaust gas recirculation path and a second exhaust gas recirculation path, each one of the first and second exhaust gas recirculation paths being adapted to return exhaust gas to an upstream side of the inlet air compressor; achieving a predetermined exhaust recirculation flow by a combined governing of the exhaust pressure governor and the intake flow control valve, and wherein the combined governing is controlled for achieving a fuel consumption below a predetermined fuel consumption level; recirculating exhaust gas from the exhaust gas system to the intake system via at least one of the first and second exhaust gas recirculation paths; and selectively controlling the flow volume of exhaust gas through either one, or both, of the first and second exhaust gas recirculation paths.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
(2) In the drawings:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) It should be noted that the appended drawings are not necessarily drawn to scale and that the dimensions of some features of the present invention may have been exaggerated for the sake of clarity.
DETAILED DESCRIPTION
(11) The invention will below be described for a vehicle in the form of a truck 10 such as the one illustrated in
(12) The power system 12 may be powered by a high-volatility fuel, such as dimethyl ether (DME) or a blend comprising dimethyl ether. Although the power system 12 may be adapted to be powered by e.g. DME, it is also envisaged that the power system may be powered by another type of fuel, such as diesel or naphtha.
(13)
(14)
(15) In the embodiment illustrated in
(16) Furthermore, as may be gleaned from
(17) Moreover, the exhaust gas recirculation arrangement 22 comprises a flow controller 32 for controlling the flow volume through at least one of the first and second exhaust gas recirculation paths 24, 26, In the implementation illustrated in
(18) In the
(19) The flow controller 32 may be operable so as to selectively control the flow volume of exhaust gas through either one, or both, the exhaust gas recirculation paths 24, 6, for instance depending on a detected operating condition of the power system 12.
(20) As a non-limiting example, the exhaust gas recirculation arrangement 22 may comprise a sensor 36 adapted to determine a power system characteristic parameter. Moreover, the exhaust gas recirculation arrangement 22 may be adapted to control the flow controller 32 in response to the power system characteristic parameter. Although
(21) Purely by way of example, the power system characteristic parameter may be indicative of at least the temperature of the internal combustion engine and/or the liquid content in the exhaust gas produced by the internal combustion engine and/or the liquid content in fluid removed from the exhaust gases by the exhaust gas recirculation arrangement.
(22) As a non-limiting example, e.g. a determination of the power system characteristic parameter and/or a selective flow volume control through the exhaust gas recirculation paths 24, 26 may at least be partially performed by a control unit 37.
(23)
(24) As a non-limiting example, the first exhaust gas recirculation path 24 may be adapted to discharge exhaust gas closer to the inlet air compressor 20 than the second exhaust gas recirculation path 26.
(25) Moreover, and as is also disclosed in the
(26) On the other hand, the second exhaust gas recirculation path 26 in the
(27) With an exhaust gas recirculation arrangement 22 such as the one illustrated in
(28) On the other hand, if a low risk of liquid particle formation is determined, the flow controller 32 may be controlled so as to allow a relatively large flow volume through the second exhaust gas recirculation path 26 instead, for instance the valve may 34 partially or fully open, in order to enable a relatively large flow volume through the exhaust gas recirculation arrangement 22 and possibly also provide an appropriate exhaust gas dispersion. Such relatively large flow volume and/or dispersion imply an appropriate NO.sub.x reduction.
(29)
(30) In the
(31) The first 42 and a second 44 gas outlet, are associated with different liquid removal capabilities wherein the liquid removal capability associated with the first gas outlet 42 is larger than the liquid removal capability associated with the second gas outlet 44. As such, if gas with a certain liquid content is fed to the liquid separator 40, the gas that exits the first gas outlet 42 will generally have a lower liquid content than the gas exiting the second gas outlet 44.
(32) The implementation of the liquid separator 40 illustrated in
(33) Additionally, the
(34) Moreover, in the embodiment of the exhaust gas recirculation arrangement 22 illustrated in
(35) Additionally, the
(36) As may be gleaned from
(37) In the
(38) Purely by way of example, and as is indicated in the
(39)
(40) Additionally, the exhaust gas system 16 of the
(41) Moreover, in the embodiment of the power system 12 illustrated in
(42)
(43) Moreover, for an embodiment of the exhaust gas recirculation arrangement 22 in which the first exhaust gas recirculation path 24 is adapted to discharge exhaust gas towards said radial centre 38 of the inlet air compressor 20, the first exhaust gas recirculation path 24 may also be used for distributing a cleaning agent to the inlet air compressor 20.
(44) To this end, an implementation of the first exhaust gas recirculation path 24 is illustrated in
(45) As may be gleaned from
(46) By virtue of the cleaning agent source 76, the cleaning agent conduit 78 and the cleaning agent valve 80, a cleaning agent may be distributed to the inlet air compressor 20 via the first exhaust gas recirculation path 24. As has been intimated hereinabove, the first exhaust gas recirculation path 24 may be adapted to discharge fluid at a position close to the centre of the inlet air compressor 20. Consequently, the implementation illustrated in
(47) Thus, the
(48) Purely by way of example, the cleaning agent may be distributed with exhaust gas in the first exhaust gas recirculation path 24. As another option, the cleaning agent alone may be distributed to the compressor 20.
(49) A fourth aspect of the present disclosure relates to a method for recirculating exhaust gas 16 to an air intake 18 of a power system 12 comprising an internal combustion engine 14, using a first exhaust gas recirculation path 24 and a second exhaust gas recirculation path 26. A flow chart of the above discussed method is presented in
(50) As a non-limiting example, the method may comprise determining a power system characteristic parameter and controlling the flow volume of exhaust gas through at least one of the first and second exhaust gas recirculation paths in response to the power system characteristic parameter.
(51) To this end
(52) To this end, the
(53) The
(54) As a non-limiting example, the power system characteristic parameter may be indicative of the likelihood of formation of liquid in a portion of the power system. Purely by way of example, the feature S16 may comprise determining a likelihood of formation of liquid in a portion of the power system, preferably M a liquid separator and/or in a drain conduit of the power system, using the power system characteristic parameter.
(55) Irrespective of the information associated with the power system characteristic parameter, the S16 feature of
(56) As a non-limiting example, the flow volume control strategy in feature S18 may be a control such that a major portion, e.g., at least 80%, preferably at least 90%, more preferred 100%, of the exhaust gas flows through the first exhaust gas recirculation path 24 and the remaining portion of the exhaust gas flows through the second exhaust gas recirculation paths 26.
(57) Moreover, as a non-limiting example, the flow volume control strategy in feature S20 may be a control such that a major portion, e.g. at least 80%, preferably at least 90%, more preferred 100%, of the exhaust gas flows through the second exhaust gas recirculation path 26 and the remaining portion of the exhaust gas flows through the first exhaust gas recirculation paths 26.
(58) Thus, if the power system characteristic parameter for instance is indicative of a relatively large likelihood of formation of liquid in a portion of the power system, the
(59) On the other hand if a low likelihood of formation of liquid in a portion of the power system is determined, feature S16 may select the flow volume control strategy in feature S20.
(60) Moreover, in relation to e.g. the embodiment disclosed in relation to
(61) Additionally, the exhaust gas system 16 may comprise an exhaust pressure governor 68 and the intake system 18 comprises an intake flow control valve 74, such as in the
(62) It is to be understood that the present invention is not limited to the embodiments, described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.
(63) For instance, the present invention may be used to assist operation of the power system on more than one fuel type. As is known, operation of diesel engines on Dymethyl Ether fuel is advantageous in many ways, not least due to virtual impossibility of forming soot particles of relatively large sizes as is common when ordinary diesel oil fuel is used. Nevertheless, it may also be necessary/convenient to operate a DME-fuelled engine/vehicle on such diesel oil fuel for a limited time, for example when DME is not available. When the engine employs no EGR or a shoe-route EGR system, in which recirculated exhaust gas is taken upstream of the turbine part of the turbocharger and fed into the intake downstream of the compressor part of the turbocharger, operating the DME engine on fuels like diesel oil, naphtha and the like can be quite straightforward. This has been proven by Volvo in 2013 when naphtha was filled into the DME fuel tank of a truck designed for operating on DME as single fuel, and the truck was then run a considerable distance without introducing any changes to its design or the electronic controls, then naphtha was emptied out and trouble-free operation on DME continued without any cleaning or maintenance. However, when the engine is equipped with a long-route EGR system, the soot that is formed operating on diesel fuel, could inflict damage on the compressor impeller blades. To prevent this, valve 34 can be closed such that soot is not fed into the intake of the compressor via the second flow path 26 when the blades are exposed to erosion. By way of an example, a special limp-home dataset could be provided in the engine control module, which can be activated for a safer operation of the engine and for protecting the environment from excessive pollution by exhaust gases when such different fuel is detected.