Trim tab systems for adjusting attitude and performing active stabilization of marine vessels
10618601 ยท 2020-04-14
Assignee
Inventors
Cpc classification
B63B39/061
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A system is provided and includes a trim tab, a hinge assembly, an actuator, and a controller. The trim tab adjusts at least one of pitch, roll or yaw motion of a marine vessel while the trim tab is in a deployed state. The trim tab includes a member, which has first and second ends and curves outward between and forward of the first end and the second end in a direction away from a point rearward of the member. The hinge assembly attaches a rearmost end of the first trim tab to the marine vessel at a location rearward of the member. The member rotates about a portion of the hinge assembly. The actuator actuates the trim tab. The controller controls the actuator to transition the member of the trim tab between a retracted state and the deployed state to adjust an attitude or motion of the marine vessel.
Claims
1. A trim tab system comprising: a first trim tab that adjusts at least one of pitch, roll or yaw motion of a marine vessel while the first trim tab is actuated between a retracted state and a deployed state, wherein the first trim tab comprises a member, wherein the member is a plate and includes a first end and a second end, and wherein a centerline of the member curves outward between and forward of the first end and the second end in a direction away from a point rearward of the member; a hinge assembly that attaches a rearmost end of the first trim tab to the marine vessel at a location rearward of the member, wherein the member rotates about a portion of the hinge assembly; an actuator that actuates the first trim tab; and a controller that controls the actuator to transition the member of the first trim tab between the retracted state and the deployed state to adjust at least one of an attitude or motion of the marine vessel.
2. The trim tab system of claim 1, wherein: the first trim tab while in the deployed state adjusts yaw motion of the marine vessel; and the controller actuates the member of the first trim tab between the retracted state and the deployed state to change the attitude of the marine vessel.
3. The trim tab system of claim 1, wherein the member is convex-shaped.
4. The trim tab system of claim 1, wherein the member is: convex-shaped, such that the member curves outward in a direction of oncoming water; deflects the oncoming water when the member is extended below a surface of the marine vessel; and is connected to the hinge assembly such that the member is moved downward and rearward when being transitioned from the retracted state to the deployed state.
5. The trim tab system of claim 1, wherein the member extends below a hull of the marine vessel when transitioning from the retracted state to the deployed state.
6. The trim tab system of claim 1, wherein: while in the retracted state, a bottom surface of the member is above or in alignment with a bottom surface of a hull of the marine vessel; and while in the deployed state, the member extends partially below the bottom surface of the marine vessel, at least a portion of the member is not below the bottom surface of the marine vessel, and the member extends at least from a first point, adjacent the bottom surface of the marine vessel, to a second point below and rearward of the first point.
7. The trim tab system of claim 1, wherein the first trim tab is mounted forward on the marine vessel.
8. The trim tab system of claim 1, wherein the first trim tab is mounted aft on the marine vessel.
9. The trim tab system of claim 1, wherein the first trim tab is mounted on a transom of the marine vessel.
10. The trim tab system of claim 1, wherein the first trim tab is mounted on the marine vessel forward of a transom of the marine vessel.
11. The trim tab system of claim 1, further comprising at least one additional trim tab, wherein the controller controls actuation of the at least one additional trim tab to control attitude of the marine vessel.
12. A trim tab system comprising: a trim tab that adjusts at least one of pitch, roll or yaw motion of a marine vessel while the trim tab is actuated between a retracted state and a deployed state, wherein the trim tab comprises a member, wherein the member is a plate and includes a first end and a second end, and wherein a centerline of the member curves outward between and forward of the first end and the second end in a direction away from a point rearward of the member; a hinge assembly that attaches a rearmost end of the trim tab to the marine vessel at a location rearward of the member, wherein the member rotates about a portion of the hinge assembly; an actuator that actuates the trim tab; and a controller that controls the actuator to perform active stabilization of the marine vessel including transitioning the member of the trim tab between the retracted state and the deployed state to damp motion in at least one of pitch, roll or yaw axes of the marine vessel.
13. The trim tab system of claim 12, wherein: an attitude of the marine vessel changes at a first angular motion rate; the actuator actuates the trim tab at a second angular motion rate, wherein the second angular motion rate is greater than the first angular motion rate; and the controller, in response to the changes in the attitude of the marine vessel, dampens angular motion of the marine vessel to reduce the first angular motion rate including controlling the actuator to change the second angular motion rate to stabilize the marine vessel.
14. The trim tab system of claim 12, wherein at least one of: the controller controls actuation speed of the trim tab to counter motion rates of the marine vessel; or the actuator transitions the member at speeds to counter motion rates of the marine vessel.
15. The trim tab system of claim 12, wherein: the trim tab while in the deployed state adjusts yaw motion of the marine vessel; and the controller actuates the member of the trim tab between the retracted state and the deployed state to change the attitude of the marine vessel.
16. The trim tab system of claim 12, wherein the trim tab is mounted on the marine vessel forward of a transom of the marine vessel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(50) Differential and differentially are defined within this document as unequal, off center and/or involving differences in: angle, speed, rate, direction, direction of motion, output, force, moment, inertia, mass, balance, application of comparable things, etc.
(51) Dynamic and dynamically may be defined as the immediate action that takes place at the moment they are needed. Immediate, in this application, means that the control action occurs in a manner that is responsive to the extent that it prevents or mitigates vessel motions and attitudes before they would otherwise occur in the uncontrolled situation. Someone skilled in the art understands the relationship between sensed motion parameters and required effector response in terms of the maximum overall delay that can exist while still achieving the control objectives. Dynamic may be used in describing interactive hardware and software systems involving differing forces and may be characterized by continuous change and/or activity. Dynamic may also be used when describing the interaction between a vessel and the environment. As stated above, marine vessels may be subject to various dynamic forces generated by its propulsion system as well as the environment in which it operates.
(52) A vessel attitude may be defined as relative to three rotational axes including pitch attitude or rotation about the Y, transverse or sway axis, roll attitude or rotation about the X, longitudinal or surge axis, and yaw attitude or rotation about the Z, vertical or heave axis
(53) Someone skilled in the art understands that active marine vessel damping is the attenuation of the value of a resonant response, such as the pitch, roll and yaw of the vessel. Someone skilled in the art understands that a marine vessel active stabilization, motion damping and attitude control system is a system selected, sized and integrated, based on a vessel's specific design, to achieve the effector rates required for damping pitch and/or roll and/or yaw.
(54) Someone skilled in the art understands, for motion damping to be achieved, effector angular motion rates may generally be at least 10 times the vessel angular motion rate in the pitch and roll axes. For example, angular motion rates of 4 degrees per second may be typical of conventional high performance planning craft. This means that effector angular motion rates of 40 degrees per second may be used to achieve motion damping for this specific performance class of planing craft.
(55) Someone skilled in the art understands, a hydrofoil, planing device and/or interceptor produces control forces based on a speed-squared relationship and are therefore much more effective at higher speeds than lower speeds. For example, a trim tab produces 4 times the amount of force at 20 knots than it does at 10 knots.
(56) Referring to the figures, there is shown a trim tab assembly 10 for a watercraft. The trim tab assembly 10 may include an enclosure 15 or shell structure, as best shown in
(57) Referring to
(58) Referring to the figures, the trim tab assembly 10 may include an electric actuator 22 having a driveshaft 40 that is connected to a drive gear 45. At least one bearing 50 supports the driveshaft 40 in the support structure 30. In one aspect, the at least one bearing 50 includes a seal 55 preventing water disposed within the enclosure 15 from exiting the cavity 15. Additionally, the seal 55 isolates the electric actuator 22 that is positioned on a dry side of the enclosure 15 from the water. A position sensor 89 best seen in
(59) Again referring to figures, the trim tab assembly 10 may include a driven member 60 that is attached to the trim tab 20 and is operably linked with the drive gear 45. In one aspect, the driven member 60 may include a flexible gear portion 65 attached to the driven member 60 and is meshed with the drive gear 45. In one aspect, the interface between the drive gear 45 and driven member 60 is a soft interface such that the gear teeth of the flexible gear portion 65 will shear upon application of a predetermined force preventing damage to a gearbox 70 of the electric actuator 22 as well as the driveshaft 40 and enclosure 15. It should be realized that the gear box may be eliminated as a separate component and may be integrated with the electric actuator 22. Additionally, the soft interface provides a joining of the drive gear 45 and driven member 60 without the need for lubrication. Such a dry relationship is advantageous when used in a wet environment within the enclosure 15
(60) Referring to the various figures, in one aspect the trim tab 20 may include a generally planar top 72, bottom surface 74, and side surfaces 76 linked by a curved forward facing (or first) surface 80 defining a wedge-shaped body 82. In one aspect, as best seen in
(61) In another aspect, and as shown in
(62) Referring to
(63) In one aspect, the trim tab 20 may be positioned within the enclosure 15 in a close tolerance relationship preventing high pressure water created during tab deflection or extension from entering the enclosure 15. In this manner, high pressure water is prevented from contacting a low pressure top surface 72 of the trim tab 20 that is disposed within the enclosure 15. In one aspect, the trim tab 20 remains at least partially within the enclosure 15 when fully deployed to prevent foreign objects from entering the enclosure 15.
(64) In use, the trim tab 20 is pivotally movable within the enclosure 15 to apply deflection forces to the water or obstruction of the water on which a watercraft is traveling to affect the performance of the watercraft. In one aspect, the trim tab 20 is actuated at speeds sufficient to counter motion rates and damp motion in a pitch, roll and yaw axis of the watercraft. In one aspect, the trim tab 20 is actuated to control attitude changes in a pitch, roll and yaw axis of the watercraft.
(65) In one aspect, the watercraft may include at least two trim tab assemblies 10 positioned within the watercraft. The trim tab assemblies 10 may be actuated in series, meaning that the at least two trim tab assemblies 10 actuate in the same manner at a given time, Alternatively, the at least two trim tab assemblies 10 may be actuated differentially wherein actuation of one of the trim tabs 20 is not the same as another to affect various forces on the watercraft to control the attitude, motion and motion damping in the axes, as described above.
(66) Referring to
(67) The first member 73 and the trim tab 20 are shown in an example fully extended (or deployed) state 103. The first member 73 is in an upright position during transitioning of the trim tab 20 between the fully retracted state and the fully extended (or deployed) state, because, during the transition, the third end 81 is above the fourth end 83. While being deployed (or in a deployed state), (i) the third end 81 is higher than the fourth end 83. Arrow 105 indicates motion of the marine vessel 107. The marine vessel 107 has a second (or bottom) surface 108. While in the extended (or deployed) state 103, a first portion 113 of the first member 73 is not below the second surface 108, as shown in
(68) Additionally, the hinge assembly 100, as described above, would be positioned at a rear edge 102 of the bottom surface 74 of the trim tab 20 and a rear 104 of the support structure 30 disposed within the enclosure 15. In this embodiment, the curved surface 80 contacts the water when actuated applying a force to the water and affecting a performance characteristic of a watercraft. In this position, the force needed to actuate the trim tab 20 is decreased in relation to the previously described first embodiment.
(69) As described above and as shown in the figures, the trim tab assembly 10 may include attachment devices. One attachment device (i.e. the actuator 22) is shown in
(70) Accordingly, the present disclosure includes a trim tab system with both high-lift and low actuation force performance characteristics. Trim tab assemblies 10, 110 may include curved forward deflection surfaces and aft-hinge designs.
(71) Prior art interceptor tabs are specifically designed to intercept flow within a vessel's boundary layer. In general, interceptor tabs perform best in the high-speed/planing regime. Conversely, their stabilization performance at low to transitional planing speeds, typically below 18 knots, is not especially good. In contrast, the trim tab assemblies 10, 110 perform exceptionally well at high-speed, and have significant control authority below 18 knots. The disclosed curved forward face transitions from interceptor tab-like qualities to trim tab-like qualities as it extends (interceptor tab-like within a vessel's boundary layer and trim tab-like outside a vessel's boundary layer). This design feature provides greater range of lift force production over a vessel's entire speed regime (slow, medium and high). The trim tab assemblies perform like a conventional tab at low-to-medium speeds, and like an interceptor tab at higher speeds.
(72) In general, there is a direct relationship between vessel speed, deflection angle, and the force required to actuate a prior art trim tab. For example increasing vessel speed increases the force required to deflect a trim tab. Prior art trim tabs are hinged forward of the trim tab's deflection surface. As a consequence, prior art trim tab actuators burden substantial forces working against the tab during operation. For example, the forces on prior art trim tabs can be thousands of pounds depending on the tab's surface area, deflection angle and vessel speed. In contrast, the aft hinge designs associated with the disclosed trim tab assemblies receive most of the load; regardless of tab surface area, tab deflection, and vessel speed.
(73) In
(74) In one aspect, the actuator 125 may be a linear actuator connected directly to the trim tab frame 135. The connection may include a clevis and joint linking the actuator 125 to the frame 135. Various linear actuators may be utilized including hydraulic, pneumatic, or electric actuators. In one aspect, the actuator 125 may include an actuator mounting assembly 126 that includes the actuator 125. A bearing 116 is removably attached to the actuator 125. A bearing plate 118 having a hole 122 formed therein receives the bearing 116. A bearing mounting plate 124 also including a hole 126 formed therein that receives the bearing 116. First and second bearing inserts 128, 130 are removably disposed about the holes 122, 126 formed in the bearing plate 118 and the bearing mounting plate 124. The bearing mounting plate 124 and bearing plate 118 are coupled together to retain the bearing 116 and bearing inserts 128, 130 between the two components. The actuator 125 is angularly movable about the bearing 116.
(75) Alternatively, the actuator 125 may include rotary type actuators, as described above with the previous embodiments. The rotary actuators may include a drive shaft connected to a drive gear and a driven member attached to the trim tab 120 and operatively linked with the drive gear such that the driven member includes a flexible gear portion meshed with the drive gear. In another aspect, the actuator 125 may include a through hole drive gear that is smaller than a drive shaft diameter to accommodate installation through bearings.
(76) The support structure 115 may include multiple hinge locations 145 pivotally attaching the trim tab 120 to the support the trim tab frame 135 at various locations such that an angle of the trim tab 120 may be adjusted relative to the watercraft and water. As can be seen in the figures, the trim tab 120 may be pivotally attached at either the upper or lower hinge locations 145 on the support structure 115. It should be realized that various numbers of hinge locations 145 may be provided such that the angle of the trim tab 120 relative to the watercraft may be adjusted over a range.
(77) Again referring to
(78) As stated above, the trim tab frame 135 includes a curved surface 140 that is positioned to contact water when the watercraft is in motion. Various trim tab frames 135 may be utilized. In one aspect, the trim tab frame 135 may include a generally planar top 175, bottom 180 and side surfaces 185 linked by the curved surface 140 to define a wedge shaped trim tab body. Several of the top surface 175, bottom surface 180, and side surfaces 185 may include slots formed therein as detailed in the
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(80) The member 189 and the curved surface 140 are shaped and a relationship between the member 189 (and the curved surface 140) and the support structure 115 are such that a distance between the member 189 (and the curved surface 140) and the scraper plate 187 remains unchanged during transitioning of the member 189 (and the curved surface 140) between the retracted and extended states. The scraper plate 187 extends away from a hull of a marine vessel and towards the member 189 (and the curved surface 140). While in the extended state (i) the member 189 (and the curved surface 140) extend partially below the scraper plate 187, (ii) at least a portion of the member 189 (and the curved surface 140) is not below the scraper plate 187, and (iii) the member 189 (and the curved surface 140) extend at least from a first point 195, adjacent the scraper plate 187, to a second point 197 below and rearward of the scraper plate 187. This can be seen best in
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(87) Referring again to
(88) In another aspect as shown in
(89) As previously stated above, the trim tab 120 of
(90) Various numbers of the trim tab assembly 110 may be included on the watercraft and in various positions such as forward or aft on a vessel or internal (in a cavity) or external to the hull. In one aspect, at least two of the trim tab assembly assemblies 110 are connected on the watercraft, as shown in
(91) In one aspect, the active stabilization, motion damping, and attitude control system 190 may include various protocols for moving the trim tab 120 of the trim tab assembly 110. For example, the control system 190 may include an auto park feature for beaching and trailing such that the trim tab 120 is retracted when the watercraft speed is below a specified level such as 5 knots for example. Such integration may include a throttle position sensor for determining whether the vessel is slowing, stopping and/or reversing. Additionally, the control system 190 may include other features to control the trim tabs 120 as a watercraft or vessel exits the water during high-speed operation. For example, the control system 190 including sensors 196 may detect a change of the vessel attitude or position and retract the trim tab(s) 120 to avoid damage to the trim tab(s) 120, the hinge assembly 100, and actuator assembly 125 due to high load forces that may be incurred as the vessel reenters the water.
(92) The trim tab assembly 110 may be positioned at various locations on a watercraft. In one aspect, the trim tab assembly 110 may be positioned on a transom and is attached to a hull of the watercraft. In another aspect, as shown in
(93) Referring to
(94) As with the previously described embodiment of
(95) The trim tab assembly of
(96) While the trim tab assemblies have been described with respect to a watercraft or vessel, it should be realized that the trim tab assemblies 110, 310 may be integrated as a control surface within a wing or similar lifting body for aerospace applications.
(97)