Turbine rotor blade arrangement for a gas turbine and method for the provision of sealing air in a turbine rotor blade arrangement
10619490 ยท 2020-04-14
Assignee
Inventors
Cpc classification
F05D2260/201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/187
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/3007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/81
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbine rotor blade arrangement for a gas turbine, having a turbine disc and a turbine rotor blade ring that comprises a plurality of rotor blades. The turbine disc has disc channels for providing air, wherein a disc channel respectively ends in a discharge hole in the area of a blade root reception area. The rotor blades have cooling air channels for cooling the rotor blades. In the blade root or between the blade root and the blade root reception area, an air channel is formed via which sealing air is discharged that is fed in from the disc channel. It is provided that the blade root comprises a deflection device that is provided and is configured for the purpose of partially deflecting air exiting the disc channel in the direction of the air channel. Another embodiment of the invention relates to a method for the provision of sealing air in a turbine rotor blade arrangement.
Claims
1. A turbine rotor blade arrangement for a gas turbine, comprising: a turbine disc including a plurality of blade root reception areas arranged around a circumference of the turbine disc; a turbine rotor blade ring including a plurality of rotor blades, wherein a rotor blade of the plurality of rotor blades includes a blade root, and wherein the blade root is arranged inside a blade root reception area of the plurality of blade root reception areas; a disc channel including a discharge hole, wherein the disc channel is arranged in the turbine disc to provide a cooling air, and wherein the disc channel ends at the discharge hole in an area of the blade root reception area; a cooling air channel arranged for cooling the rotor blade, wherein the cooling air is supplied from the disc channel to the cooling air channel; a deflected air channel formed in at least one chosen from the blade root and an area between the blade root and the blade root reception area; and a projection positioned at the blade root, wherein the projection is configured to partially deflect the cooling air discharged from the disc channel toward the deflected air channel, and wherein the projection forms a concave surface that extends concavely with respect to the disc channel.
2. The turbine rotor blade arrangement according to claim 1, wherein the projection is arranged and configured in such a manner that the cooling air is deflected into the deflected air channel in a direction of a leading edge of the blade root.
3. The turbine rotor blade arrangement according to claim 1, wherein the projection is arranged and configured in such a manner that the cooling air is deflected into the deflected air channel in a direction of a trailing edge of the blade root.
4. The turbine rotor blade arrangement according to claim 1, wherein the projection forms an initial area of the deflected air channel.
5. The turbine rotor blade arrangement according to claim 1, wherein the projection forms a flat surface at which the cooling air discharged from the disc channel is partially deflected.
6. The turbine rotor blade arrangement according to claim 1, wherein the concave surface transitions smoothly into the deflected air channel.
7. The turbine rotor blade arrangement according to claim 1, wherein the deflected air channel further comprises: a radially outer boundary and a radially inner boundary with respect to an end of the disc channel in an area of the discharge hole that faces toward the deflected air channel, wherein the radially outer boundary is formed by the concave surface and faces towards the disc channel, and wherein the radially outer boundary and radially inner boundary define a width of the deflected air channel therebetween; an inner radius of curvature of the radially inner boundary with respect to the end of the disc channel and an outer radius of curvature of the radially outer boundary with respect to the end of the disc channel; a centerline radius of curvature located on a centerline between the inner radius of curvature and the outer radius of curvature, wherein the centerline radius of curvature is greater than an average width of the deflected air channel.
8. The turbine rotor blade arrangement according to claim 1, wherein the projection is formed by a nose-shaped structural component.
9. The turbine rotor blade arrangement according to claim 1, wherein the projection partially covers the discharge hole of the disc channel.
10. The turbine rotor blade arrangement according to claim 9, wherein, in a view from above onto the discharge hole, the projection partially covers the discharge hole along a straight boundary line.
11. The turbine rotor blade arrangement according to claim 9, wherein, in a view from above onto the discharge hole, the projection partially covers the discharge hole along a boundary line that is concave with respect to the discharge hole.
12. The turbine rotor blade arrangement according to claim 9, wherein, in a view from above onto the discharge hole, the projection partially covers the discharge hole along a boundary line that is convex with respect to the discharge hole.
13. The turbine rotor blade arrangement according to claim 9, wherein in a view from above onto the discharge hole, the projection partially covers at least 10% of a total cross-sectional surface of the discharge hole.
14. The turbine rotor blade arrangement according to claim 1, wherein the deflected air channel is formed by a gap extending in an axial direction with respect to the turbine disc, wherein the gap extends between the blade root reception area and the blade root, and wherein the projection is arranged at a bottom side of the blade root.
15. The turbine rotor blade arrangement according to claim 1, wherein the deflected air channel is formed by a passage extending from a blade root hollow space to an opening in the blade root that is formed at one chosen from a leading edge and a trailing edge of the blade root, wherein the projection is formed in the blade root hollow space.
16. The turbine rotor blade arrangement according to claim 1, wherein an end section of the deflected air channel is oriented at an angle to an axial direction of the gas turbine.
17. The turbine rotor blade arrangement according to claim 1, wherein the projection is an integral component of the blade root.
18. The turbine rotor blade arrangement according to claim 1, wherein the projection is a separately manufactured structural component connected to a bottom side of the blade root.
19. A method for the provision of sealing air in a turbine rotor blade arrangement comprising: providing: a turbine disc including a plurality of blade root reception areas arranged around a circumference of the turbine disc; a turbine rotor blade ring including a plurality of rotor blades, wherein a rotor blade of the plurality of rotor blades includes a blade root, and wherein the blade root is arranged inside a blade root reception area of the plurality of blade root reception areas; a disc channel including a discharge hole, wherein the disc channel is arranged in the turbine disc to provide a cooling air, and wherein the disc channel ends at the discharge hole in an area of the blade root reception area; a cooling air channel arranged for cooling the rotor blade, wherein a cooling air is supplied from the disc channel to the cooling air channel; a deflected air channel formed in at least one chosen from the blade root and an area between the blade root and the blade root reception area; and a projection positioned at the blade root configured to partially deflect the cooling air discharged from the disc channel toward the deflected air channel, and wherein the projection forms a concave surface that extends concavely with respect to the disc channel; and discharging the cooling air from the disc channel; and partially deflecting the cooling air via the projection into the deflected air channel and away from the blade root.
20. The method according to claim 19, wherein the cooling air exiting the deflected air channel is guided to a seal that is formed in an edge area of a main flow channel of the gas turbine between the turbine rotor blade arrangement and an adjoining non-rotating structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained in more detail on the basis of exemplary embodiments with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
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(16) The medium-pressure compressor 20 and the high-pressure compressor 30 respectively have a plurality of compressor stages that respectively comprise a rotor stage and a stator stage. The turbofan engine 100 of
(17) The turbofan engine 100 has an engine nacelle 1 that comprises an inlet lip 14 and forms an engine inlet 11 at the inner side, supplying inflowing air to the fan 10. The fan 10 has a plurality of fan blades 101 that are connected to a fan disc 102. Here, the annulus of the fan disc 102 forms the radially inner boundary of the flow path through the fan 10. Radially outside, the flow path is delimited by the fan housing 2. Upstream of the fan-disc 102, a nose cone 103 is arranged.
(18) Behind the fan 10, the turbofan engine 100 forms a secondary flow channel 4 and a primary flow channel 5. The primary flow channel 5 leads through the core engine (gas turbine) which comprises the medium-pressure compressor 20, the high-pressure compressor 30, the combustion chamber 40, the high-pressure turbine 50, the medium-pressure turbine 60, and the low-pressure turbine 70. At that, the medium-pressure compressor 20 and the high-pressure compressor 30 are surrounded by a circumferential housing 29 which forms an annulus surface at the internal side, delimitating the primary flow channel 5 radially outside. Radially inside, the primary flow channel 5 is delimitated by corresponding rim surfaces of the rotors and stators of the respective compressor stages, or by the hub or by elements of the corresponding drive shaft connected to the hub.
(19) During operation of the turbofan engine 100, a primary flow flows through the primary flow channel 5 (also referred to as the main flow channel in the following). The secondary flow channel 4, which is also referred to as the partial-flow channel, sheath flow channel, or bypass channel, guides air that is sucked in by the fan 10 during operation of the turbofan engine 100 past the core engine.
(20) The described components have a common rotational or machine axis 90. The rotational axis 90 defines an axial direction of the turbofan engine. A radial direction of the turbofan engine extends perpendicularly to the axial direction.
(21) In the context of the present invention, the configuration of the rotor blade arrangement, in particular of the first stage of the high-pressure turbine 50, is of importance. However, the principles of the present invention can likewise be applied to the rotor blade arrangements of other turbine stages.
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(23) The rotor blade arrangement comprises a turbine disc 51 and a turbine rotor blade ring with rotor blades 52. The rotor blades 52 comprise respectively one blade root 521 and one blade leaf 522 that projects into a main flow channel 5 of the gas turbine. The rotor blade ring and the turbine disc 51 are set into rotation by hot gases inside the main flow channel 5 that transfer energy to the blade leafs 522, wherein the turbine disc 51 rotates about the machine axis of the gas turbine (cf. machine axis 90 of
(24) At its circumference, the turbine disc 51 has a plurality of blade root reception areas 57 for attaching the rotor blades 52 with equidistant distances at the circumference of the turbine disc 51, with the blade root reception areas 57 respectively serving for receiving a blade root 521 of a rotor blade 51. Here, it can for example be provided that the blade roots 521 are configured as so-called fir-tree roots that ensure a distribution of the absorbed centripetal forces under centrifugal force load. The blade root reception areas 57 are formed in a corresponding manner. As can in particular be seen in
(25) The turbine disc 51 has disc channels 53 that serve for providing cooling air for cooling the rotor blades 52. The disc channels 53 respectively end in the area of a blade root reception area 57, namely in the base wall 510, where they form a discharge hole 530.
(26) The rotor blades 52 comprise cooling air channels 54 that serve for cooling the rotor blades 52. The exact shape of the cooling air channels 54 and the type of cooling are not relevant for the present invention. For example, a film cooling and/or a cooling through convection may be performed. The cooling air channels 54 begin at a hollow space 56 that is formed in the blade root 521. Cooling air 531 exiting from the disc channels 53 is guided via the hollow space 56 into the cooling air channels 54.
(27) Two gaps 551, 552 are formed between the root 521 and the blade reception area, extending respectively between the bottom side 523 of the blade root 521 and the blade root reception area. Here, one gap 551 extends from the hollow space 56 in the direction of the leading edge of the blade root 521, and the other gap 552 extends from the hollow space 56 in the direction of the trailing edge of the blade root 521. The front view of
(28) The turbine rotor blade arrangement is arranged in the axial direction between non-rotating structures 6, 8 of the gas turbine. Thus, a static structure is located in the axial direction in front of the turbine rotor blade arrangement 6. The rotor blade arrangement and the static structure 6, for example a guide vane arrangement or a part adjoining thereto, are separated from each other by a cavity 71 that extends in the radial direction. To minimize the danger of hot gases from the main flow channel 5 entering the cavity 71, a seal 61 is provided which adjoins the main flow channel 5 (a so-called rim seal). If hot gases enter the cavity 71 through the seal 61, there is the danger of such hot gases damaging the turbine disc. Here, a sealing mass flow is controlled by means of a second seal 62 and the leakage or sealing air through the gap between blade root 521 and blade root reception area.
(29) It is to be understood that, according to the rendering of
(30) In a corresponding manner, a non-rotating structure 8, for example a further guide vane arrangement, is located behind the turbine rotor blade arrangement in the axial direction, wherein the rotor blade arrangement and the structure 8 are separated from each other through a cavity 72.
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(32) In the regarded exemplary embodiment, the air channel 551 is formed by a gap that is formed between the bottom side 523 of the blade root 521 and the blade root reception area, in particular its base wall 510, and extends in the axial direction in the direction towards the leading edge of the blade root 521. However, it is to be understood that alternatively a deflection device can also be correspondingly arranged in such a manner that it deflects the cooling air in the direction of an air channel 552 that extends in the direction of the trailing edge of the blade root 521. Insofar, the shown exemplary embodiment is to be understood merely as an example.
(33) At its bottom side 310 that is facing towards the discharge hole 530 of the disc channel 53, the deflection device 31 is formed to be concave with respect to the discharge hole 530. In this manner, it absorbs a part of the cooling air without a high pressure loss and deflects it in a low-loss manner in the direction of the air channel 551, so as to increase the driving pressure ratio. From the air channel 551, the cooling air enters the cavity 71. Due to the targeted deflection of a portion of the air by means of the deflection device 31, an increased pressure is present in the cooling air passage 551 as compared to the situation that is shown in
(34) Thus, further functions can be realized by means of the sealing air that is provided via the air channel 551. As has been explained, it can be provided that the sealing air is used for impinging the seal 61 with sealing air according to the arrow 534 of
(35) In a further exemplary embodiment it is provided that the sealing air is blown in obliquely from the air channel 551 into the cavity 71. For this purpose, the air channel 551 is oriented obliquely with respect to the axial direction at least in that section which adjoins the cavity 71. The oblique blowing-in of the cooling air into the cavity results in an additional acceleration of the rotor blades and in a temperature drop of the cooling air. The exact relationships can be described by Euler equations.
(36) Further, it can be provided that sealing air is provided in a corresponding manner in the air channel 552 that is extending backwards, for example to supply subsequent blade rows with compressed air, wherein this air can also be used for cooling purposes, such as e.g. blade cooling.
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(40) The difference to the embodiment of
(41) For a better comparison to the embodiment of
(42) In the exemplary embodiments of
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(44) It applies to all exemplary embodiments that towards their exit the air channels can be formed as nozzles.
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(46) The deflection device 31 shows an approximately ideal geometry that is suitable for deflecting the cooling air into the cooling air passage 551 in a low-loss manner. Here, it forms a smoothly shaped boundary surface 310 that transitions continuously into the bottom side 523 of the blade root 521. Realized in the deflection device 32 is a geometry that is advantageous if a large axial clearance is present between the rotor blade 52 and the turbine disc 51. Since the deflection device 32 is arranged at a greater distance from the discharge hole 530 in the radial direction, and since the flow exiting the cooling air bore 53 is divergent, a sufficient portion of the cooling air can be deflected into the cooling air passage 551 even if the deflection device 32 covers the discharge hole 530 to a lesser extent, as shown in
(47) Further, it is to be understood that the width of the air channel 551 that is formed by the radial distance between the base wall 510 of the blade root reception area and the bottom side 523 of the blade root 521, converges in the direction of the leading edge of the blade root. In
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(50) The exact shape of the boundary line and the degree of covering the discharge hole 530 depends on the boundary conditions. On the one hand, it is to be ensured that the driving pressure ratio is sufficiently increased in the air channel for the intended functions. On the other hand, the cooling function of the rotor blades is not to be compromised.
(51) As is explained with respect to
(52) The exemplary embodiment of
(53) The air channel 55 has a radially outer boundary 523 that is formed by the bottom side 523 of the blade root 521 or the concavely shaped bottom side 300 of the deflection device 3. It further has a radially inner boundary 510 that is formed by the base wall of the blade root reception area of the turbine disc 51. At its end that is facing towards the disc channel 53, the radially outer boundary 523 is formed by the concave bottom side 300 of the deflection device 3. Here, it has a radius of curvature r_o. At its end that is facing towards the disc channel 53, the radially inner boundary of the air channel 55 has a radius of curvature r_i with respect to the disc channel 53.
(54) It has been found that low pressure losses occur at the deflection device 3 if the condition of r_m/w>1 is fulfilled, wherein w is the mean width of the air channel in the area of the deflection device 3 (averaged based on the values w1, w2, w3 of
(55) The present invention is not limited in its embodiment to the above-described exemplary embodiments, which are to be understood merely as examples. For example, it can alternatively be provided that cooling air is deflected by a deflection device in the direction of the trailing edge of the blade root. Likewise, the shown proportions and surface shapes of the deflection device are to be understood merely as examples.
(56) It should be understood that the above description is intended for illustrative purposes only, and is not intended to limit the scope of the present disclosure in any way. Thus, those skilled in the art will appreciate that other aspects of the disclosure can be obtained from a study of the drawings, the disclosure and the appended claims. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. Various features of the various embodiments disclosed herein can be combined in different combinations to create new embodiments within the scope of the present disclosure. Any ranges given herein include any and all specific values within the range and any and all sub-ranges within the given range.