Multi-mode power split hybrid transmission with two planetary gear mechanisms
10619707 ยท 2020-04-14
Assignee
Inventors
- Ziheng Pan (Ann Arbor, MI, US)
- Huei Peng (Ann Arbor, MI, US)
- Shyam Jade (Farmington Hills, MI, US)
- Jason Schwanke (Southfield, MI, US)
- Matt Thorington (Farmington Hills, MI, US)
- Nikhil Ravi (Redwood City, CA, US)
- Viktor Rill (San Jose, CA, US)
Cpc classification
F16H2200/2041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2003/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/42
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/381
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16H3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A multi-mode, power-split hybrid transmission system having two planetary gear (PG) sets connected to one engine, two electric motors, one output shaft, and each other by several clutches, brakes, and direct connection elements. Depending on the specific location and actuation of the various clutch and brake elements, the multi-mode, power-split hybrid transmission system can be run in one of several modes (e.g. electric drive, power-split, parallel hybrid, series hybrid, electronic continuously variable transmission (eCVT), generator, neutral, and the like).
Claims
1. A multi-mode, power-split hybrid transmission system comprising: an internal combustion engine configured to output driving force; a first electric motor configured to output driving force; a second electric motor configured to output driving force; a first planetary gear mechanism having a carrier, a ring gear, and a sun gear, the first planetary gear mechanism being operably coupled to at least one of the internal combustion engine, the first electric motor, and the second electric motor to transmit driving force; a second planetary gear mechanism having a carrier, a ring gear, and a sun gear, the second planetary gear mechanism being operably coupled to at least one of the internal combustion engine, the first electric motor, and the second electric motor to transmit driving force; a first dynamic clutch selectively coupling the first planetary gear mechanism to the second planetary gear mechanism; and a brake/clutch selectively coupling the ring gear of at least one of the first planetary gear mechanism and the second planetary gear mechanism, wherein the multi-mode, power-split hybrid transmission system is configured to operate in a plurality of modes to transmit driving force to a final drive, wherein the engine is operably coupled to the ring gear of the second planetary gear mechanism, the first electric motor is operably coupled to the sun gear of the first planetary gear mechanism, the second electric motor is operably coupled to the sun gear of the second planetary gear mechanism.
2. The multi-mode, power-split hybrid transmission system according to claim 1, wherein the first dynamic clutch collocates with the carrier of the first planetary gear mechanism and the carrier of the second planetary gear mechanism, a second clutch element collocates with the carrier of the second planetary gear mechanism and the sun gear of the second planetary gear mechanism, a third brake/clutch collocates with the ring gear of the first planetary gear mechanism, and the carrier of the first planetary gear mechanism outputs to the final drive.
3. The multi-mode, power-split hybrid transmission system according to claim 2, further comprising a fourth clutch element operably coupled between the engine and the ring gear of the second planetary gear mechanism.
4. The multi-mode, power-split hybrid transmission system according to claim 1, wherein the first dynamic clutch collocates with the sun gear of the first planetary gear mechanism and the sun gear of the second planetary gear mechanism, a second clutch element collocates with the carrier of the first planetary gear mechanism and the carrier gear of the second planetary gear mechanism, a third brake/clutch collocates with the ring gear of the first planetary gear mechanism, and the carrier of the first planetary gear mechanism outputs to the final drive.
5. The multi-mode, power-split hybrid transmission system according to claim 4, wherein a fourth brake/clutch element operably coupled with the carrier of the second planetary gear mechanism.
6. A multi-mode, power-split hybrid transmission system comprising: an internal combustion engine configured to output driving force; a first electric motor configured to output driving force; a second electric motor configured to output driving force; a first planetary gear mechanism having a carrier, a ring gear, and a sun gear, the first planetary gear mechanism being operably coupled to at least one of the internal combustion engine, the first electric motor, and the second electric motor to transmit driving force; a second planetary gear mechanism having a carrier, a ring gear, and a sun gear, the second planetary gear mechanism being operably coupled to at least one of the internal combustion engine, the first electric motor, and the second electric motor to transmit driving force; a first dynamic clutch selectively coupling the first planetary gear mechanism to the second planetary gear mechanism; and a brake/clutch selectively coupling the ring gear of at least one of the first planetary gear mechanism and the second planetary gear mechanism, wherein the multi-mode, power-split hybrid transmission system is configured to operate in a plurality of modes to transmit driving force to a final drive, wherein the first dynamic clutch collocates with the ring gear of the first planetary gear mechanism and the ring gear of the second planetary gear mechanism, a second clutch element collocates with the sun of the first planetary gear mechanism and the sun gear of the second planetary gear mechanism, a third brake/clutch collocates with the ring gear of the first planetary gear mechanism, and the carrier of the first planetary gear mechanism is permanently coupled to the carrier of the second planetary gear mechanism and outputs to the final drive.
7. The multi-mode, power-split hybrid transmission system according to claim 1, wherein the first dynamic clutch collocates with the sun gear of the first planetary gear mechanism and the sun gear of the second planetary gear mechanism, a second brake/clutch collocates with the ring gear of the second planetary gear mechanism, a third brake/clutch collocates the ring gear of the first planetary gear mechanism, and the carrier of the first planetary gear mechanism is permanently coupled to the carrier of the second planetary gear mechanism and outputs to the final drive.
8. The multi-mode, power-split hybrid transmission system according to claim 1, wherein the first dynamic clutch collocates with the carrier of the first planetary gear mechanism and the carrier of the second planetary gear mechanism, a second brake/clutch element collocates with the ring gear of the second planetary gear mechanism, a third brake/clutch element collocates the ring gear of the first planetary gear mechanism, a fourth brake/clutch element collocates the carrier of the second planetary gear mechanism, and the carrier of the first planetary gear mechanism outputs to the final drive.
9. The multi-mode, power-split hybrid transmission system according to claim 1, wherein the first dynamic clutch collocates with the carrier of the first planetary gear mechanism and the carrier of the second planetary gear mechanism, a second brake/clutch element collocates with the ring gear of the second planetary gear mechanism, a third brake/clutch element collocates with the ring gear of the first planetary gear mechanism, and a fourth clutch collocates with the carrier of the second planetary gear mechanism and the sun gear of the second planetary gear mechanism, and the carrier of the first planetary gear mechanism outputs to the final drive.
10. The multi-mode, power-split hybrid transmission system according to claim 1, wherein the first dynamic clutch collocates with the ring gear of the first planetary gear mechanism and the ring gear of the second planetary gear mechanism, a second clutch collocates with the carrier of the first planetary gear mechanism and the sun gear of the second planetary gear mechanism, a third brake/clutch element collocates with the ring gear of the first planetary gear mechanism, and the carrier of the first planetary gear mechanism is permanently coupled to the carrier of the second planetary gear mechanism and outputs to the final drive.
Description
DRAWINGS
(1) The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
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(25) Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION
(26) Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
(27) The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms a, an, and the may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises, comprising, including, and having, are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
(28) When an element or layer is referred to as being on, engaged to, connected to, or coupled to another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly engaged to, directly connected to, or directly coupled to another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., between versus directly between, adjacent versus directly adjacent, etc.). As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(29) Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as first, second, and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
(30) Spatially relative terms, such as inner, outer, beneath, below, lower, above, upper, and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as below or beneath other elements or features would then be oriented above the other elements or features. Thus, the example term below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
(31) According to the principles of the present teachings, as outlined herein, a multi-mode, power-split hybrid transmission system 10 is provided having an internal combustion engine (E, ICE) 20, a first electric motor (M, EM1) 22, a second electric motor or generator (G, EM2) 24, an output shaft or final drive (F, FD) 26, a first clutch element (C1) 28, a second clutch element (C2) 30, a third brake/clutch element (C3) 32, a fourth brake/clutch element (C4) 34, a first planetary gear mechanism (PG1) 36, and a second planetary gear mechanism (PG2) 38.
(32) As will be appreciated from the following, the figures of the present disclosure illustrate the multi-mode, power-split hybrid transmission system 10 and, particularly, the operational constructions of how the engine 20, two electric motors 22, 24, and the final drive output shaft 26 are connected to the suns, carriers, and rings of the two planetary gear mechanisms 36, 38. The figures further illustrate the active elements (brake/clutches 28, 30, 32, 34) between the suns, carriers, and rings of the two planetary gear mechanisms 36, 38. Each embodiment is illustrated in two different visual styles.
(33) The multi-mode, power-split hybrid transmission system 10 of the present teachings may have various operating modes, including, but not limited to, power-split mode, pure electric mode, parallel hybrid mode, series hybrid mode, electronic continuously variable transmission (eCVT) mode, generator mode, neutral mode, and the like. Its operation can be optimized based on different environments.
(34) It should be understood that the multi-mode, power-split hybrid transmission system 10 is particularly adapted to be incorporated and used in trucks or other vehicle. Various combinations of the active elements (clutches and brakes) can be actuated to set the two planetary gear mechanism transmission in specific modes. This is shown for each embodiment in the mode selection table associated therewith.
Description of a First Exemplary Embodiment (Configuration A-Design I)
(35) In some embodiments, as illustrated in
(36) The first clutch element (C1) 28 collocates with the carrier of the first planetary gear mechanism 36 and the carrier of the second planetary gear mechanism 38. The second clutch element (C2) 30 collocates with the carrier of the second planetary gear mechanism 38 and the sun gear of the second planetary gear mechanism 38. The third clutch/brake element (C3) 32 collocates with the ring gear of the first planetary gear mechanism 36. The carrier of the first planetary gear mechanism 36 outputs to the final drive 26.
(37) In some embodiments, as illustrated in
(38) The present teaching employs a neutral mode if first clutch element (C1) 28, second clutch element (C2) 30, and third brake/clutch element (C3) 32 are disengaged. The present teaching employs a neutral/charge battery mode if first clutch element (C1) 28 and third brake/clutch element (C3) 32 are disengaged, and second clutch element (C2) 30 is engaged. The present teaching employs an eCVT mode if second clutch element (C2) 30 and third brake/clutch element (C3) 32 are disengaged, and first clutch element (C1) 28 is engaged. The present teaching employs a fixed ratio parallel mode if first clutch element (C1) 28 and second clutch element (C2) 30 are engaged, and third brake/clutch element (C3) 32 is disengaged. The present teaching employs an EV fixed ratio mode if first clutch element (C1) 28 and second clutch element (C2) 30 are disengaged, and third brake/clutch element (C3) 32 is engaged. The present teaching employs a fixed ratio series mode if second clutch element (C2) 30 and third brake/clutch element (C3) 32 are engaged, and first clutch element (C1) 28 is disengaged. The present teaching employs a power-split mode if first clutch element (C1) 28 and third brake/clutch element (C3) 32 are engaged, and second clutch element (C2) 30 is disengaged. Finally, the present teaching employs a fixed ratio, parallel motor and generator mode if first clutch element (C1) 28, second clutch element (C2) 30, and third brake/clutch element (C3) 32 are engaged.
(39) In some embodiments, as illustrated in
Description of a Second Exemplary Embodiment (Configuration B-Design II)
(40) In some embodiments, as illustrated in
Description of a Third Exemplary Embodiment (Configuration C-Design III)
(41) In some embodiments, as illustrated in
(42) The first clutch element (C1) 28 collocates with the sun gear of the first planetary gear mechanism 36 and the sun gear of the second planetary gear mechanism 38. The second clutch element (C2) 30 collocates with the carrier of the first planetary gear mechanism 36 and the carrier of the second planetary gear mechanism 38. Third brake/clutch element (C3) 32 collocates with the ring gear of the first planetary gear mechanism 36. The carrier of the first planetary gear mechanism 36 outputs to the final drive 26.
(43) In some embodiments, as illustrated in
(44) The present teaching employs a neutral mode if first clutch element (C1) 28, second clutch element (C2) 30, and third brake/clutch element (C3) 32 are disengaged. The present teaching employs an eCVT drive (E&EM2) mode if first clutch element (C1) 28 and third brake/clutch element (C3) 32 are disengaged, and second clutch element (C2) 30 is engaged. The present teaching employs a neutral mode if second clutch element (C2) 30 and third brake/clutch element (C3) 32 are disengaged, and first clutch element (C1) 28 is engaged. The present teaching employs an eCVT drive (E&EM1&EM2) mode if first clutch element (C1) 28 and second clutch element (C2) 30 are engaged, and third brake/clutch element (C3) 32 is disengaged. The present teaching employs an EV fixed ratio mode if first clutch element (C1) 28 and second clutch element (C2) 30 are disengaged, and third brake/clutch element (C3) 32 is engaged. The present teaching employs a power-split mode if second clutch element (C2) 30 and third brake/clutch element (C3) 32 are engaged, and first clutch element (C1) 28 is disengaged. The present teaching employs a fixed ratio EV (EM1&EM2) mode if first brake element (B1) 32 and third brake/clutch element (C3) 32 are engaged, and second clutch element (C2) 30 is disengaged. Finally, the present teaching employs an EV mode if first clutch element (C1) 28, second clutch element (C2) 30, and third brake/clutch element (C3) 32 are engaged.
(45) In some embodiments, as illustrated in
Description of a Fourth Exemplary Embodiment (Configuration D-Design IV)
(46) In some embodiments, as illustrated in
Description of a Fifth Exemplary Embodiment (Configuration E-Design V)
(47) In some embodiments, as illustrated in
(48) The first clutch element (C1) 28 collocates with the ring gear of the first planetary gear mechanism 36 and the ring gear of the second planetary gear mechanism 38. The second clutch element (C2) 30 collocates with the sun gear of the first planetary gear mechanism 36 and the sun gear of the second planetary gear mechanism 38. Third brake/clutch element (C3) 32 collocates with the ring gear of the first planetary gear mechanism 36. The carrier of the first planetary gear mechanism 36 is permanently coupled to the carrier of the second planetary gear mechanism 38. The carrier of the first planetary gear mechanism 36 outputs to the final drive 26.
(49) In some embodiments, as illustrated in
(50) The present teaching employs an eCVT drive (E&M) mode if first clutch element (C1) 28, second clutch element (C2) 30, and third brake/clutch element (C3) 32 are disengaged. The present teaching employs an eCVT drive (E&EM1&EM2) mode if second clutch element (C2) 30 and third brake/clutch element (C3) 32 are disengaged, and first clutch element (C1) 28 is engaged. The present teaching employs an eCVT drive (E&EM1&EM2) mode if first clutch element (C1) 28 and third brake/clutch element (C3) 32 are disengaged, and second clutch element (C2) 30 is engaged. The present teaching employs a power split mode if first clutch element (C1) 28 and second clutch element (C2) 30 are disengaged, and third brake/clutch element (C3) 32 is engaged. The present teaching employs an EV fixed ratio mode if first clutch element (C1) 28 and third brake/clutch element (C3) 32 are engaged, and second clutch element (C2) 30 is disengaged. The present teaching employs another EV fixed ratio mode if second clutch element (C2) 30 and third brake/clutch element (C3) 32 are engaged, and first clutch element (C1) 28 is disengaged.
(51) In some embodiments, as illustrated in
Description of a Sixth Exemplary Embodiment (Configuration E-Design VI)
(52) In some embodiments, as illustrated in
(53) The first clutch element (C1) 28 collocates with the sun gear of the first planetary gear mechanism 36 and the sun gear of the second planetary gear mechanism 38. Third brake/clutch element (C3) 34 collocates with the ring gear of the first planetary gear mechanism 36. Second brake/clutch element (C2) 32 collocates with the ring gear of the second planetary gear mechanism 38. The carrier of the first planetary gear mechanism 36 is permanently coupled to the carrier of the second planetary gear mechanism 38. The carrier of the first planetary gear mechanism 36 outputs to the final drive 26.
(54) In some embodiments, as illustrated in
(55) In some embodiments, as illustrated in
Description of a Seventh Exemplary Embodiment (Configuration G-Design VII)
(56) In some embodiments, as illustrated in
(57) This embodiment can be operated in various modes as illustrated in
Description of an Eighth Exemplary Embodiment (Configuration H-Design VIII)
(58) In some embodiments, as illustrated in
(59) This embodiment can be operated in various modes as illustrated in
Description of a Ninth Exemplary Embodiment (Configuration E-Design IX)
(60) In some embodiments, as illustrated in
(61) The first clutch element (C1) 28 collocates with the ring gear of the first planetary gear mechanism 36 and the ring gear of the second planetary gear mechanism 38. The second clutch element (C2) 30 collocates with the carrier of the first planetary gear mechanism 36 and the sun gear of the second planetary gear mechanism 38. Third brake/clutch element (C3) 32 collocates with the ring gear of the first planetary gear mechanism 36. The carrier of the first planetary gear mechanism 36 is permanently coupled to the carrier of the second planetary gear mechanism 38. The carrier of the first planetary gear mechanism 36 outputs to the final drive 26.
(62) In some embodiments, as illustrated in
(63) In some embodiments, as illustrated in
(64) It should be understood that any of the disclosed embodiments of the present teachings can include exchanging the placement of the first electric motor with the second electric motor. Moreover, the power level of the engine, the first electric motor and the second electric motor can vary based on different implementation purposes. Similarly, the gear ratio of the first planetary gear mechanism and the second planetary gear mechanism can vary based on different implementation purposes. Finally, it should be understood that there can be external gear ratios between the placement of components (the engine, the first electric motor and the second electric motor) and the planetary gear mechanism (first planetary gear mechanism and second planetary gear mechanism) based on different implementation purposes.
(65) The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.