Transport device in the form of a long-stator linear motor having a turnaround portion
10618750 ยท 2020-04-14
Assignee
Inventors
Cpc classification
B65G47/248
PERFORMING OPERATIONS; TRANSPORTING
B65G54/02
PERFORMING OPERATIONS; TRANSPORTING
B60L13/03
PERFORMING OPERATIONS; TRANSPORTING
B65G2811/0668
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Transport device having a transport route, with a turnaround portion to change orientation of a transport unit by 180 in the longitudinal direction along the transport route, including a turnaround portion with an entrance connected to a first transport route portion by a first entrance end and a second, open entrance end, and an exit connected to a second transport route portion by a first exit end and a second, open exit end. A common movement path is formed at least in some portions in a region of a first transfer position, and the transport unit is movable along the path. To be turned around, the transport unit is moved to the entrance of the turnaround portion, transferred from the entrance to the exit of the turnaround portion, and moved from the exit of the turnaround portion.
Claims
1. A transport device in the form of a long-stator linear motor, comprising: a transport route comprising at least a first transport route portion and a second transport route portion; and at least one transport unit, which is movable in a longitudinal direction along the transport route, wherein the transport route has a turnaround portion, which is configured to change an orientation of the transport unit by 180 in the longitudinal direction along the transport route, the turnaround portion having an entrance that includes a first entrance end connected to the first transport route portion and a second, open entrance end, and an exit that includes a first exit end connected to the second transport route portion and a second, open exit end, wherein the entrance and the exit of the turnaround portion are arranged to form, at least in some portions, a common movement path in a region of a first transfer position, along which the transport unit is movable; and wherein, for changing the orientation of the transport unit by 180 in the longitudinal direction, the transport unit is movable from the first transport route portion to the entrance of the turnaround portion, is transferable, at the first transfer position, from the entrance of the turnaround portion to the exit of the turnaround portion, and is movable from the exit of the turnaround portion to the second transport route portion, and wherein the first transport route portion, which adjoins the entrance of the turnaround portion, and the second transport route portion of the transport route, which adjoins the exit of the turnaround portion are arranged to form, at least in some portions, a coaxial movement path along which the transport unit is movable.
2. The transport device according to claim 1, wherein the entrance of the turnaround portion is designed as one of a 90 or 180 route portion and the exit of the turnaround portion is designed as one of a 90 or 180 route portion, wherein at least one of: one end of the one of the 90 or 180 route portion of the entrance being connected to the first transport route portion and the other end having an open end; or one end of the one of the 90 or 180 route portion of the exit being connected to the second transport route portion and the other end having an open end.
3. The transport device according to claim 2, wherein each 90 or 180 route portion consists of two curve entrance segments that each have one straight end portion and one curved end portion, and at least one circular arc segment, which connects the curved end portions of the two curve entrance segments, and wherein at least one of: a first of the two curve entrance segments of the one of 90 or 180 route portion of the entrance is connected to the first route portion by the straight end portion and a second of the two curve entrance segments has an open end at the straight end portion; or a first of the two curve entrance segments of the one of the 90 or 180 route portion of the exit is connected to the second transport route portion by the straight end portion and a second of the two curve entrance segments has an open end at the straight end portion.
4. The transport device according to claim 1, wherein the entrance of the turnaround portion and the exit of the turnaround portion are connected and form a first closed transport route loop.
5. The transport device according to claim 1, wherein the transport route comprises at least two turnaround portions.
6. The transport device according to claim 1, wherein, in the region of the turnaround portion, the transport route comprises a transfer portion, which is configured for moving the transport unit from the first transport route portion to the second transport route portion without changing the orientation of the transport unit by 180 in the longitudinal direction, wherein the transfer portion has a first route portion that has a common movement path together with the first transport route portion at least in some portions, and has a second route portion that has a common movement path together with the second transport route portion at least in some portions, wherein the transport unit is transferable from the first transport route portion to the transfer portion at a second transfer position, is movable in the longitudinal direction along the transfer portion to the second transport route portion, and is transferable from the transfer portion to the second transport route portion at a third transfer position.
7. The transport device according to claim 6, wherein the transfer portion forms one of an open or closed transport route loop, along which the transport unit is movable.
8. The transport device according to claim 1, wherein, prior to changing the orientation of the transport unit by 180 in the longitudinal direction along the transport route, a first side of the transport unit is adjacent a first side of the transport route, and after changing the orientation of the transport unit by 180 in the longitudinal direction along the transport route, a second side of the transport unit, which is opposite the first side, is adjacent the first side of the transport route.
9. A method for turning around a transport unit of a transport device in the form of a long-stator linear motor comprising a transport route having at least a first transport route portion and a second transport route portion, comprising: moving the transport unit in a longitudinal direction along the transport route, changing an orientation of the transport unit by 180 in the longitudinal direction along the transport route in a turnaround portion of the transport route, the turnaround portion including an entrance having a first entrance end connected to the first transport route portion and a second open entrance end and an exit having a first exit end connected to the second transport route portion and a second open exit end, wherein the entrance and the exit of the turnaround portion are configured to form, at least in some portions, a common movement path in a region of a first transfer position, along which the transport unit is movable, and wherein, the changing of the orientation of the transport unit by 180 in the longitudinal direction along the transport route in the turnaround portion comprises moving the transport unit from the first transport route portion to the entrance of the turnaround portion while a first transport unit end of the transport unit points in the movement direction and a second transport unit end of the transport unit points counter to the movement direction, transferring the transport unit from the entrance to the exit of the turnaround portion at the first transfer position, and moving the transport unit from the exit of the turnaround portion along the movement path to the second transport route portion while the second transport unit end of the transport unit is oriented at a front of the transport unit to point in the movement direction.
10. The method according to claim 9, wherein one of a 90 or 180 route portion is provided as the entrance of the turnaround portion and one of a 90 or 180 route portion is provided as the exit of the turnaround portion, wherein at least one of: one end of the one of the 90 or 180 route portion of the entrance being connected to the first transport route portion and the other end having an open end; or one end of the one of the 90 or 180 route portion of the exit being connected to the second transport route portion and the other end having an open end.
11. The method according to claim 10, wherein each 90 or 180 route portion consists of two curve entrance segments that each have one straight end portion and one curved end portion, and at least one circular arc segment, which connects the curved end portions of the two curve entrance segments, and wherein the straight end portion of one of the two curve entrance segments of the 90 or 180 route portion is connected to one of the first or second transport route portion and an open end is provided at the straight end portion of the other of the two curve entrance segments.
12. The method according to claim 9, wherein the first transport route portion, which adjoins the entrance of the turnaround portion, and the second transport route portion of the transport route, which adjoins the exit of the turnaround portion are arranged to form, at least in some portions, a coaxial movement path, along which the transport unit is movable.
13. The method according to claim 9, wherein the entrance of the turnaround portion and the exit of the turnaround portion are connected to form a first closed transport route loop.
14. The method according to claim 9, wherein at least two turnaround portions are provided on the transport route.
15. The method according to claim 9, wherein a transfer portion, which is arranged along the transport route and in a region of the turnaround portion, is configured so that the transport unit is movable from the first transport route portion to the second transport route portion without changing the orientation of the transport unit by 180 in the longitudinal direction, wherein, the transfer portion includes a first transfer route portion, which has, at least in some portions, a common movement path with the first transport route portion, and a second transfer route portion, which has, at least in some portions, a common movement path with the second transport route portion, and wherein, in moving the transport unit from the first route portion to the second route portion without changing the orientation of the transport unit by 180 in the longitudinal direction, the transport unit is transferred from the first transport route portion to the transfer portion at a second transfer position, the transport unit is moved in the longitudinal direction along the transfer portion to the second transport route portion, and the transport unit is transferred from the transfer portion to the second transport route portion at a third transfer position.
16. The method according to claim 15, wherein one of an open or closed transport route loop along which the transport unit is movable in the longitudinal direction is formed as the transfer portion.
17. The method according to claim 9, wherein, prior to changing the orientation of the transport unit by 180 in the longitudinal direction along the transport route, a first side of the transport unit is adjacent a first side of the transport route, and after changing the orientation of the transport unit by 180 in the longitudinal direction along the transport route, a second side of the transport unit, which is opposite the first side, is adjacent the first side of the transport route.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will now be explained in more detail with reference to
(2)
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(9)
(10) The transport device 1 is designed as a long-stator linear motor, in which each transport segment TS.sub.k forms a part of a long stator of the long-stator linear motor, in a manner known per se. Therefore, and as is known, a plurality of stationary electrical propelling coils 7, 8 forming the stator are arranged along the transport segments TS.sub.k (in
(11) Along the transport route 2, there may also be route portions at which transport segments TS.sub.k are arranged on both sides and a transport unit Tn is moved between said segments (for example, the transport units TS.sub.1, TS.sub.4), If the transport unit Tn is equipped with propelling magnets 4, 5 on both sides (when viewed in the movement direction), the transport unit Tn can also interact simultaneously with the transport segments TS.sub.k arranged on both sides or with the propelling coils thereof 7, 8, As a result, a higher total propelling force F.sub.V can of course be generated. Depending on the movement direction in which a transport unit Tn is to be moved, the propelling coils 7, 8 can be actuated by the control unit 10 such that either a propelling force F.sub.V1 in a first movement direction or a propelling force F.sub.V2 in a second, 180 opposite movement direction can be generated.
(12) A number of work stations Aj may also be arranged on the transport route 2, at which stations the transport units Tn are held, for example, in order to carry out a particular processing step on a component being conveyed by the transport unit. By way of example,
(13) It goes without saying that other guide elements (not shown here for reasons of clarity) such as rollers, wheels, sliding surfaces, guide magnets, etc. can also be provided on the transport unit Tn in order to guide the transport unit Tn along the transport route 2 and also to hold it, in particular even to hold it stationary. In the process, the guide elements of the transport unit Tn interact with the transport route 2 or the transport segment TS.sub.k, e.g. by the guide elements being supported on the transport route, hooking into said route, sliding or rolling thereon, etc.
(14) According to the invention, for the orientation of the transport unit 2 to be changed in the longitudinal direction, a turnaround portion W is provided in the transport route 2, as explained in more detail below with reference to
(15) In a known manner,
(16) According to the invention, the transport route 2 comprises a turnaround portion W, which is provided for changing the orientation of the transport unit Tn on the transport route 2 by 180 in the longitudinal direction. The turnaround portion W comprises an entrance W.sub.E, which is connected to a first transport route portion TA.sub.1 by a first entrance end E.sub.E1, and a second, open entrance end E.sub.E2, and comprises an exit W.sub.A, which is connected to a second transport route portion TA.sub.2 by a first exit end E.sub.A1, and a second, open exit end E.sub.A2. Within the meaning of the invention, open means that the transport unit Tn cannot be moved onward beyond the open end by means of the long-stator linear motor. The open end is thus a type of head-end station for the transport unit Tn. In the example shown, the first transport route portion TA.sub.1 is connected to the second transport route portion TA.sub.2 and thus forms a first closed transport route loop 2a. To be turned around, the transport unit Tn is first moved from a first transport route portion TA.sub.1 to the entrance W.sub.E of the turnaround portion W in a first movement direction; the transport unit Tn is then transferred from the entrance W.sub.E to the exit W.sub.A of the turnaround portion W and subsequently from the exit W.sub.A of the turnaround portion W to the second transport route portion TA.sub.2 in a second movement direction. The unit can of course be turned around in the opposite manner, too.
(17) On both sides, the transport unit Tn comprises propelling magnets 4, 5, which interact with propelling coils 7, 8 of the transport segments TS.sub.k in order to generate a propelling force F.sub.V. The dashed line denotes the movement path B.sub.W along which the transport unit Tn is moved when being turned around. The transport unit Tn is moved from a first transport route portion TA.sub.1 to the entrance W.sub.E of the turnaround portion W, by a first transport unit end Tn.sub.A in the movement direction (indicated by the arrows on the movement path) and by a second transport unit end Tn.sub.E counter to the movement direction, by the propelling magnets 4 of the transport unit Tn interacting with the propelling coils 7 of the transport segments TS.sub.k. In the example shown, the entrance W.sub.E of the turnaround portion W is designed as a 90 route portion consisting of two curve entrance segments TS.sub.KE1, TS.sub.KE2 and a circular arc segment TS.sub.KB1. The entrance W.sub.E of the turnaround portion W could, however, also be designed as a 180 route portion, as shown in
(18) A route portion need not be composed of individual transport segments TS.sub.k; it could also be designed as a single transport segment TS.sub.k. However, a modular design as shown, having standardized transport segments TS.sub.k, is advantageous since a transport route 2 can thus be designed very flexibly using a small number of different transport segments TS.sub.k.
(19) At the first transfer position U.sub.1 of the turnaround portion W, the transport unit Tn is transferred from the entrance W.sub.E to the exit W.sub.A of the turnaround portion W. The transfer position U.sub.1 is distinguished in that the movement path of the entrance W.sub.E coincides with the movement path of the exit W.sub.A. In practice, however, the movement paths need not coincide exactly; a small amount of play in the transverse direction is also permitted. In any case, though, the movement paths coinciding must make transfer from the entrance W.sub.E to the exit W.sub.A possible, as described below. In this context, transfer means that, at the transfer position U.sub.1, the transfer unit Tn can interact with propelling coils of the entrance W.sub.E and/or the exit W.sub.A in order to move the transport unit Tn along said position. For this purpose, the movement of the transport unit Tn from the time of the transfer onward is made possible substantially by the propelling magnets 5 of the transport unit Tn interacting with the propelling coils 8 of the exit W.sub.A; in the example shown, these are the propelling coils 8 of the curve entrance segment TS.sub.KE3. The transport unit Tn is then moved along the movement path B.sub.W from the exit W.sub.A of the turnaround portion W to the second transport route portion TA.sub.2 in an orientation (or movement direction) changed by 180, i.e. having the second transport unit end Tn.sub.E in front in the movement direction, as shown by the arrows in
(20) By changing the orientation of the transport unit Tn in the manner according to the invention, it is possible, for example, to manipulate an item being moved by the transport unit Tn from a first side, e.g. the side of the transport unit Tn on which the propelling magnets 5 are arranged, at work stations A.sub.3, A.sub.4 (see
(21) Preferably, the entrance W.sub.E and the exit W.sub.A of the turnaround portion W are designed in the form of 90 route portions, as shown in
(22) The turnaround portion W is designed such that the second entrance end E.sub.E2 of the entrance W.sub.E and the second exit end E.sub.A2 of the exit W.sub.A (i.e. the respective ends not connected to a transport route portion TA.sup.1, TA.sub.2) are formed as open ends.
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(24) Advantageously, the first transport route portion TA.sub.1, which adjoins the entrance W.sub.E of the turnaround portion W, and the second transport route portion TA.sub.2 of the transport route 2, which adjoins the exit W.sub.A of the turnaround portion W, comprise a coaxial movement path B for the transport unit Tn at least in some portions, as can be seen in
(25)
(26) As shown, the transfer portion UA can be constructed from a plurality of transport segments TS.sub.k, but could also comprise just one transport segment TS.sub.k extending at least partly across the two transport route portions TA.sub.1, TA.sub.2. During travel in a straight line, the orientation of the transport unit Tn in the longitudinal direction remains the same; in other words, at both the first transport route portion TA.sub.1 and the second transport route portion TA.sub.2, the first transport unit end Tn.sub.A of the transport unit Tn points in the movement direction and the second transport unit end Tn.sub.E points counter to the movement direction. It is important that the transfer route portion UA.sub.1 of the transfer portion UA and the first transport route portion TA.sub.1 have a common movement path B.sub.1 in the region of the transfer position U.sub.2, such that the transport unit Tn can be transferred from the first transport route portion TA.sub.1 to the transfer portion UA. The same of course applies also to the third transfer position U.sub.3, at which the transfer route portion UA.sub.2 of the transfer portion UA and the second transport route portion TA.sub.2 have a common movement path B.sub.2. Similarly to the first transfer position U.sub.1, a certain level of play is also permitted at the second and third transfer positions U.sub.2, U.sub.3, provided that the transport unit Tn can be reliably transferred.
(27) Until the transfer unit Tn is transferred at the second transfer position U.sub.2, the propelling force F.sub.V for moving the transport unit Tn is generated by the propelling magnets 4 of the transport unit Tn interacting with the propelling coils 7 of the first transport route portion TA.sub.1; at the second transfer position U.sub.2, the generation of the propelling force F.sub.V is taken over by the propelling magnets 5 in cooperation with the propelling coils 9 of the transport route portion UA.sub.1 of the transfer portion UA. The exact control of the transfer is preferably carried out by a superordinate control unit 10 (not shown) (see
(28) According to another embodiment of the invention, the transfer portion UA of the turnaround portion W can form a second closed transport route loop 2b, as shown in
(29) The transport route 2 according to
(30) When moving along the movement path B.sub.Wa, the transport unit can either be moved further along the transport route loop 2a, as denoted by the movement path B.sub.2a, or can be transferred to the second open transport route loop 2b at the third transfer position U.sub.3 and moved further on the transport route loop 2b, as denoted by the movement path B.sub.2b. It is clear that a very flexible transport device 1 is achieved by means of the turnaround portion W according to the invention. It goes without saying that many other configurations having a plurality of turnaround portions W and transfer portions UA are conceivable.