Clamping device for bone-in limb meat, loading device for bone-in limb meat, and clamping method for bone-in limb meat
10617125 ยท 2020-04-14
Assignee
Inventors
- Takeshi Chimura (Tokyo, JP)
- Hiroyuki Usui (Tokyo, JP)
- Takekuni Umehara (Tokyo, JP)
- Osamu Goto (Tokyo, JP)
- Yuuichi Kuratani (Tokyo, JP)
Cpc classification
A22B7/003
HUMAN NECESSITIES
International classification
Abstract
A clamping device for a bone-in limb meat according to an embodiment includes a base portion, a pair of clamp pieces mounted to the base portion and configured to hold a bone-in limb meat, and an orientation adjusting member for adjusting an orientation of the bone-in limb meat, the orientation adjusting member being mounted to the base portion independently of the pair of clamp pieces and having an inclined surface inclined at an acute angle with respect to a center line between the pair of clamp pieces. When the pair of clamp pieces are in an opened state, in a planar view, at least a part of the inclined surface of the orientation adjusting member is disposed so as to overlap a space formed between the pair of clamp pieces.
Claims
1. A clamping device for a bone-in limb meat comprising: a base portion; a pair of clamp pieces mounted to the base portion and configured to hold a bone-in limb meat; and an orientation adjusting member for adjusting an orientation of the bone-in limb meat, the orientation adjusting member being mounted to the base portion independently of the pair of clamp pieces and having an inclined surface inclined at an acute angle with respect to a center line between the pair of clamp pieces, wherein when the pair of clamp pieces are in an opened state, in a planar view, at least a part of the inclined surface of the orientation adjusting member is disposed so as to overlap a space formed between the pair of clamp pieces.
2. The clamping device for the bone-in limb meat according to claim 1, wherein when the pair of clamp pieces are in a closed state, in the planar view, the orientation adjusting member has a restraint surface present at a position overlapping the space between the pair of clamp pieces and capable of restraining the bone-in limb meat, wherein the space is divided into a first space and a second space by the center line, the first space being positioned on a side of the orientation adjusting member, and the second space being at a position farther away from the orientation adjusting member than the first space, and wherein the restraint surface exists at a position overlapping the first space in the planar view.
3. The clamping device for the bone-in limb meat according to claim 1, wherein an inner surface of a clamp piece of the pair of clamp pieces at a position away from the orientation adjusting member forms a concave surface, the inner surface facing the bone-in limb meat.
4. The clamping device for the bone-in limb meat according to claim 1, wherein tip portions of the pair of clamp pieces respectively have inner surfaces facing each other across the space, and when the pair of clamp pieces are in a closed state, the inner surfaces of the pair of clamp pieces incline with respect to the center line such that a distance between the inner surfaces decreases toward tip sides of the clamp pieces.
5. The clamping device for the bone-in limb meat according to claim 1, wherein the orientation adjusting member is rotatably supported to the base portion in an opening/closing direction of the pair of clamp pieces, and wherein the clamping device includes a drive portion capable of rotating the orientation adjusting member.
6. The clamping device for the bone-in limb meat according to claim 1, wherein the inclined surface of the orientation adjusting member is configured to be positioned above the pair of clamp pieces when the pair of clamp pieces are holding the bone-in limb meat.
7. A loading device for a bone-in limb meat for loading the bone-in limb meat to a processing portion, the loading device comprising: the clamping device for the bone-in limb meat according to claim 1; and an arm supporting the base portion, and capable of controlling a position and orientation of the base portion, wherein the loading device loads, to the processing portion, the bone-in limb meat held by the clamping device.
8. The loading device for the bone-in limb meat according to claim 7, further comprising: a conveyor conveying the bone-in limb meat to the clamping device; a determination portion capable of acquiring orientation information of the bone-in limb meat conveyed by the conveyor; and a control portion operating the arm based on the orientation information obtained by the determination portion and loading the bone-in limb meat to the processing portion in a predetermined direction.
9. The loading device for the bone-in limb meat according to claim 8, wherein the bone-in limb meat is a bone-in thigh meat, and the orientation information includes front/back surface information indicating whether an upper surface of the bone-in limb meat placed on the conveyor is a front surface or a back surface, wherein the orientation adjusting member is rotatably supported to the base portion in an opening/closing direction of the pair of clamp pieces, wherein the clamping device includes a drive portion capable of rotating the orientation adjusting member, and wherein the control portion is configured to control, based on the front/back surface information, the drive portion such that the inclined surface is positioned on a same side as a gravity center of the bone-in limb meat with respect to a center of a held section of the bone-in limb meat when the pair of clamp pieces hold the bone-in limb meat.
10. The loading device for the bone-in limb meat according to claim 9, wherein the orientation adjusting member includes: a mounting portion mounted to the arm; and a pair of extension portions extending while being forked from the mounting portion and each having the inclined surface, and wherein the control portion is configured to dispose a first extension portion of the pair of extension portions such that the first extension portion touches the bone-in limb meat when the upper surface of the bone-in limb meat placed on the conveyor is the front surface and dispose a second extension portion of the pair of extension portions such that the second extension portion touches the bone-in limb meat when the upper surface of the bone-in limb meat is the back surface.
11. A clamping method for clamping a bone-in limb meat by using a clamping device, the clamping device including: a base portion; a pair of clamp pieces mounted to the base portion; and an orientation adjusting member mounted to the base portion independently of the pair of clamp pieces and having an inclined surface inclined at an acute angle with respect to a center line between the pair of clamp pieces, the clamping method comprising: a holding step of holding the bone-in limb meat by closing the pair of clamp pieces; and a rotating step of bringing the inclined surface of the orientation adjusting member into contact with the bone-in limb meat and rotating, about the inclined surface, a held section of the bone-in limb meat held by the pair of clamp pieces to a back of the pair of clamp pieces during an closing operation of the pair of clamp pieces.
12. The clamping method for the bone-in limb meat according to claim 11, further comprising a restraining step of restraining the bone-in limb meat by disposing a part of the orientation adjusting member so as to overlap a space formed between the pair of clamp pieces in a planar view after the pair of clamp pieces are closed.
13. The clamping method for the bone-in limb meat according to claim 11, wherein in the rotating step, the inclined surface of the orientation adjusting member is brought into contact with the bone-in limb meat on a same side as a gravity center of the bone-in limb meat with respect to a center of a held section of the bone-in limb meat held by the pair of clamp pieces.
14. The clamping method for the bone-in limb meat according to claim 11, wherein in the rotating step, when the pair of clamp pieces perform the closing operation, a part of the bone-in limb meat is raised by the pair of clamp pieces so that positional displacement occurs between the gravity center of the bone-in limb meat and the center of the held section of the bone-in limb meat held by the pair of clamp pieces, and a rotational moment toward the back of the pair of clamp pieces about the inclined surface is generated in the bone-in limb meat.
15. The clamping method for the bone-in limb meat according to claim 11, wherein the bone-in limb meat is a bone-in thigh meat, and wherein in the rotating step, the inclined surface of the orientation adjusting member is brought into contact with the bone-in thigh meat at a position between a limb neck and the held section.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(14) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(15) For instance, an expression of relative or absolute arrangement such as in a direction, along a direction, parallel, orthogonal, centered, concentric and coaxial shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(16) For instance, an expression of an equal state such as same equal and uniform shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(17) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(18) On the other hand, an expression such as comprise, include, have, contain and constitute are not intended to be exclusive of other components.
(19)
(20) As shown in
(21) That is, as shown in
(22) The planar view refers to viewing from a direction (the direction of an arrow b in
(23) In
(24) In the above configuration, as shown in
(25) Owing to this positional displacement, when the bone-in limb meat W is pulled up from the holding surface, the gravity center G of the bone-in limb meat W shifts to the outside of a held section. As a result, a rotational moment Mr is generated in the bone-in limb meat W, by which the gravity center G heads outside the holding center Cb with the inclined surfaces 18 as a center, and the held section heads to the back of the pair of clamp pieces.
(26) Each of
(27) In an embodiment, when the bone-in limb meat W is the bone-in thigh meat, the bone-in limb meat W is held in a direction in which the knee part N (see
(28) Therefore, when loading the bone-in thigh meat to a processing machine such as a deboner, if the processing machine is a specialized machine capable of processing only the right limb or the left limb, and it is necessary to load the plurality of bone-in limb meats W in the same direction so that a processing step for the plurality of bone-in limb meats W can be performed uniformly, only one of the right limb or the left limb is selected, and sent to the clamping device 10 and the processing machine.
(29) In an embodiment, as shown in
(30) In an embodiment, a drive portion 13 for performing an opening/closing operation of the pair of clamp pieces 14 is disposed inside the base portion 12. The drive portion 13 is constituted of, for example, an air cylinder.
(31) In an embodiment, as shown in
(32) As shown in
(33) According to the present embodiment, when the pair of clamp pieces are in the closed state, the restraint surface 19 can prevent the bone-in limb meat W from dropping off the clamp pieces, making it possible to maintain a holding state by the pair of clamp pieces.
(34) In an embodiment, as shown in
(35) According to the present embodiment, the inner surface 15 forms the concave surface, allowing the bone-in limb meat W in which the rotational moment Mr is generated to smoothly perform the rotational operation while being guided by the concave surface.
(36) In an embodiment, as shown in
(37) According to the present embodiment, the tip portions of the pair of clamp pieces 14 each have a taper shape, making it easier to insert the tip portions of the respective clamp pieces under the held section of the bone-in limb meat W at the time of the closing operation of the pair of clamp pieces 14.
(38) In an embodiment, as shown in
(39) According to the present embodiment, when the pair of clamp pieces perform a holding operation, it is possible to adjust a timing at which the inclined surfaces 18 of the orientation adjusting members 16 contact the bone-in limb meat W. Thus it is possible to perform, at an optimum timing, the rotational operation of the bone-in limb meat W by the rotational moment Mr with respect to the holding operation of the clamp pieces.
(40) In an embodiment, as shown in
(41) In an embodiment, the drive portion 22 is constituted of an air cylinder.
(42) In an embodiment, as shown in
(43) In general, the gravity center G of the bone-in limb meat W exists in a meat part positioned below the holding position by the clamp pieces.
(44) According to the present embodiment, the inclined surfaces 18 of the orientation adjusting members 16 are positioned above the clamp pieces, making it possible to bring the inclined surfaces 18 into contact with a bone part on a tip side of the bone-in limb meat W. It is possible to securely generate, in the bone-in limb meat W, the rotational moment Mr about the inclined surfaces 18 by bringing the inclined surfaces 18 into contact with the hard bone part and setting the hard bone part to a rotational center.
(45) In an embodiment, as shown in
(46) Each inclined surface 18 may be a flat surface or may be a concave surface according to a curve on the surface of the bone-in limb meat W.
(47) As shown in
(48) The loading device 30 loads the bone-in limb meat W held by the clamping device 10 to the processing portion 40.
(49) With the above configuration, the arm 32 can control the base portion 12 at an arbitrary position and orientation, making it possible to move the clamping device 10 in accordance with the bone-in limb meat W at the arbitrary position and orientation, and hold the bone-in limb meat W by the clamping device 10.
(50) In addition, the arm 32 includes the clamping device 10, resulting in holding the plurality of bone-in limb meats W all in the same direction, the bone-in limb meats W being sequentially held by the clamping device 10 as described above. It is therefore possible to load the plurality of bone-in limb meats held by the clamping device 10 to the processing portion 40 in the same direction.
(51) In an embodiment, as shown in
(52) In an embodiment, the processing portion 40 is a deboner which separates the bone-in limb meat W into the bone part and the meat part.
(53) In an embodiment, as shown in
(54) According to the present embodiment, each arm 32 is operated based on the orientation information acquired by the determination portion 36, making it possible to hold each bone-in limb meat W sent on the conveyor 34 at an arbitrary position and orientation, and load the bone-in limb meat W held by the clamping device 10 to the processing portion 40 in the predetermined direction. It is also possible to continuously load the plurality of bone-in limb meats W conveyed by the conveyor 34 to the processing portion 40, and thus to increase a speed at which the bone-in limb meats are loaded to the processing portion 40 and cope with a deboner having a high processing speed.
(55) In an embodiment, the determination portion 36 includes an image capturing portion and an image processing portion. The image capturing portion captures images of the bone-in limb meats W on a conveyance surface of the conveyor 34, and the image processing portion obtains information about the positions and orientations of the bone-in limb meats W from the images of the bone-in limb meats W captured by the image capturing portion.
(56) In an embodiment, when the bone-in limb meat W is, for example, the bone-in thigh meat, the above orientation information includes front/back surface information indicating whether the upper surface of each bone-in limb meat W placed on the conveyor 34 is a front surface or a back surface. In addition, as shown in
(57) Based on the above front/back surface information, the control portion 38 controls the drive portion 22 to rotate the orientation adjusting members 16 such that the inclined surfaces 18 are positioned on the same side as the gravity center G of the bone-in limb meat W with respect to the holding center Cb as shown in
(58) According to the present embodiment, even if each bone-in limb meat W placed on the conveyor 34 is the bone-in thigh meat, and the upper surface of the bone-in thigh meat is the front surface or the back surface, the inclined surfaces 18 are always positioned on the same side as the gravity center G of the bone-in limb meat W with respect to the holding center Cb, making it possible to securely generate the rotational moment Mr.
(59) In addition, the direction of the rotational moment Mr is set in a direction in which a gravity-center side of the bone-in limb meat always rotates to a side closer to the tip sides of the clamp pieces than the holding position of the pair of clamp pieces, allowing the clamping device 10 to always hold the plurality of bone-in limb meats W in the same direction. Thus it is possible to load the plurality of bone-in limb meats W to the processing portion 40 in the same direction.
(60) In an embodiment, as shown in
(61)
(62) In this case, the inclined surface 18 (18a) contacts the bone-in thigh meat before the clamp piece 14a. The inclined surface 18 (18a) is on the same side as the gravity center G with respect to the holding center Cb, and the rotational moment Mr is generated such that the gravity center G of the bone-in limb meat rotates, about the inclined surface 18 (18a), to a side closer to the tip sides of the clamp pieces than the holding center Cb of the pair of clamp pieces. As a result, the bone-in thigh meat is held in a direction in which the knee part N is positioned in the back of the clamp pieces.
(63)
(64) In this case, the inclined surface 18 (18b) contacts the bone-in thigh meat before the clamp piece 14b. The inclined surface 18 (18b) is on the same side as the gravity center G with respect to the holding center Cb, and the rotational moment Mr is generated such that the gravity center G of the bone-in limb meat rotates, about the inclined surface 18 (18b), to the side closer to the tip sides of the clamp pieces than the holding center Cb of the pair of clamp pieces. As a result, the bone-in thigh meat is held in the direction in which the knee part N is positioned in the back of the clamp pieces.
(65) Therefore, when the bone-in limb meat W is the bone-in thigh meat, it is possible to always hold the bone-in thigh meat in the same direction regardless of whether the bone-in thigh meat has the right limb or the left limb, or the front surface or the back surface as the upper surface. It is therefore possible to always load the bone-in limb meat to the processing portions 40 in the same direction.
(66) If the processing portion 40 is a specialized machine only for the right limb or the left limb, the clamping device 10 is to hold one of the right limb or the left limb accordingly. In this case, it is possible to load, in the same direction, not only the bone-in thigh meat but also the front/back surface to the processing portion 40. Therefore, a processing step such as deboning for the bone-in thigh meat is automated easily.
(67) In an embodiment, as shown in
(68) If the bone-in limb meat W is the bone-in thigh meat shown in
(69) The hangers 42 to which the bone-in limb meats W are suspended by the clamping device 10 are moved in an arrow direction by a conveyor 44 and reach the processing portion 40, loading the bone-in limb meats to the processing portion 40.
(70) In an embodiment, a loading portion 46 is disposed at an entrance of the processing portion 40. Each bone-in limb meat W is transferred from a corresponding one of the hangers 42 to the loading portion 46 and supplied from the loading portion 46 to the processing portion 40.
(71) In an embodiment, as shown in
(72) A clamping method for the bone-in limb meat W according to an embodiment is a method of clamping the bone-in limb meat by using the clamping device 10 and will be described below with reference to
(73) First, the pair of clamp pieces 14 are closed to hold the bone-in limb meat W (holding step S10).
(74) During the closing operation of the pair of clamp piece, the inclined surfaces 18 of the orientation adjusting members 16 are brought into contact with the bone-in limb meat W, and the held section of the bone-in limb meat W held by the pair of clamp pieces is rotated, about the inclined surfaces 18, to the back of the pair of clamp pieces (rotating step S12).
(75) According to the above method, in the rotating step S12, during the closing operation of the pair of clamp pieces, the inclined surfaces 18 of the orientation adjusting members 16 are brought into contact with the bone-in limb meat W, and the bone-in limb meat W is rotated, about the inclined surfaces 18, to the back of the pair of clamp pieces, and thus the plurality of bone-in limb meats W sequentially held by the clamping device 10 are rotated and held in the same direction.
(76) It is therefore possible to load the plurality of bone-in limb meats W to the processing portion 40 in the same direction, the bone-in limb meats W being sequentially held by the clamping device 10 in the same direction.
(77) In an embodiment, after the pair of clamp pieces 14 are closed, in the planar view, a part of the orientation adjusting members 16 is disposed so as to overlap the space S formed between the pair of clamp pieces, thereby restraining the bone-in limb meat W. (restraining step S14).
(78) According to the present embodiment, the part of the orientation adjusting members 16 is disposed so as to overlap the space S, and thus the bone-in limb meat W is restrained at the holding position by the orientation adjusting members 16. Thus it is possible to prevent the bone-in limb meat W held by the pair of clamp pieces from dropping off the clamp pieces and maintain a holding state by the clamp pieces.
(79) In an embodiment, in the rotating step S12, the inclined surfaces 18 of the orientation adjusting members 16 are brought into contact with the bone-in limb meat on the same side as the gravity center G of the bone-in limb meat W with respect to the holding center Cb of the bone-in limb meat W held by the pair of clamp pieces 14.
(80) According to the present embodiment, the inclined surfaces 18 of the orientation adjusting members 16 are positioned on the same side as the gravity center G of the bone-in limb meat W with respect to the holding center Cb, making it possible to securely generate the rotational moment Mr.
(81) Moreover, the rotational moment Mr is generated in a direction such that the gravity center G of the bone-in limb meat W always rotates to a side closer to tips of the clamp pieces than the held section of the pair of clamp pieces. Thus it is possible to always hold the plurality of bone-in limb meats W in the same direction and to load the plurality of bone-in limb meats to the processing portion 40 in the same direction.
(82) In an embodiment, in the rotating step S12, when the pair of clamp pieces 14 perform the closing operation, a part of the bone-in limb meat W is raised by the pair of clamp pieces so that positional displacement occurs between the gravity center G of the bone-in limb meat W and the holding center Cb of the bone-in limb meat W held by the pair of clamp pieces, and the rotational moment toward the back of the pair of clamp pieces about the inclined surfaces 18 is generated in the bone-in limb meat W.
(83) According to the present embodiment, the rotational moment Mr toward the back of the pair of clamp pieces about the inclined surfaces 18 is generated in the bone-in limb meat W, making it possible to always hold the bone-in limb meat W in the same direction.
(84) In an embodiment, the bone-in limb meat W is the bone-in thigh meat and in the rotating step S12, the inclined surfaces 18 of the orientation adjusting members 16 are brought into contact with the bone-in thigh meat at a position between a limb neck and the held section held by the pair of clamp pieces.
(85) According to the present embodiment, the inclined surfaces 18 can be brought into contact with a hard section on a limb neck side of the bone-in thigh meat, making it possible to securely generate the rotational moment Mr about the inclined surfaces 18.
INDUSTRIAL APPLICABILITY
(86) According to an embodiment, when loading a bone-in limb meat to a processing device such as a deboner, it is possible to sequentially hold a plurality of bone-in limb meats by a clamping device in the same direction, making it possible to automatically load the bone-in limb meats in the same direction without manpower.
REFERENCE SIGNS LIST
(87) 10 Clamping device
(88) 12 Base portion
(89) 13, 22 Drive portion
(90) 14 (14a, 14b) Clamp piece
(91) 15, 20a, 20b Inner surface
(92) 16 (16a, 16b) Orientation adjusting member
(93) 17 Extension portion
(94) 18 (18a, 18b) Inclined surface
(95) 19 Restraint surface
(96) 24 Support shaft
(97) 26 Mounting portion
(98) 30 Loading device
(99) 32 Arm
(100) 34, 44 Conveyor
(101) 36 Determination portion
(102) 38 Control portion
(103) 40 Processing portion
(104) 42 Hanger
(105) 42a Concave part
(106) 46 Loading portion
(107) A Contact position
(108) B Holding position
(109) C Center line
(110) Cb Holding center
(111) G Gravity center
(112) Mr Rotational moment
(113) N Knee part
(114) S Space
(115) S.sub.1 First space
(116) S.sub.2 Second space
(117) W bone-in limb meat
(118) f Limb neck part