FIT FOR PURPOSE MEASUREMENT SYSTEM FOR DRILL HOLE LOGGING
20230025415 · 2023-01-26
Inventors
- David Charles LAWIE (Ashgrove, Western Australia, AU)
- Christopher Thomas KOPLAN (Atascadero, CA, US)
- John Carl JACKSON (Ashgrove, Western Australia, AU)
- Cory Bryce WILSON (Atascadero, CA, US)
- Joel HITCHEN (Atascadero, CA, US)
- Christopher PELL (Atascadero, CA, US)
- Frederick BLAINE (Innaloo, Western Australia, AU)
- Erik GUTTERUD (Grover Beach, CA, US)
Cpc classification
E21B47/08
FIXED CONSTRUCTIONS
International classification
G01V11/00
PHYSICS
E21B47/08
FIXED CONSTRUCTIONS
Abstract
A drill hole logging system (5) incorporates a computing system (58) at the surface and a deployment mechanism (40) for conveying a logging tool (10) configured to measure one or more geophysical parameters into a drill hole (20). A transmission means (57) communicates commands and data representing the geophysical parameters between the surface computing system and the logging tool. A borehole caliper (300) is employed to profile the inside of the borehole.
Claims
1. A modular drill hole logging tool (10) for use in the geological identification of requirements of a drill hole (20) comprising: a tool head (100); a diameter and profile measurement system (300) connected to the tool head; a spectral gamma system (400) contained at least partially within the diameter and profile measurement system; one or more additional removable modules (500, 600) of geological data collecting sensors supported in a case (housing, frame) configured to be received in the drill hole; and a control module (110) that communicates with the one or more modules and collects the geological data from the sensors, wherein said control module is housed within said tool head.
2. The modular drill hole logging tool as defined in claim 1 wherein the one or more additional removable modules comprise: a water/mud sensor assembly (600) engaged downwardly from the diameter and profile measuring system; a temperature probe (602); and, a magnetic susceptibility and conductivity system (500) mounted intermediate the water/mud sensor assembly and the diameter and profile measuring system.
3. The modular drill hole logging tool as defined in claim 2 further wherein the control module provides one or more of a power bus (210) and a CAN communication bus (200) distributed to the spectral gamma system, diameter and profile system and the magnetic susceptibility and conductivity system.
4. The modular drill hole logging tool as defined in claim 1 further wherein the diameter and profile measurement system comprises a borehole caliper.
5. The modular drill hole logging tool as defined in claim 4 wherein the diameter and profile measurement system includes a plurality of caliper arms (310), each of the caliper arms independently rotatably extendible.
6. The modular drill hole logging tool as defined in claim 5 wherein the spectral gamma system comprises a gamma ray detector (410) connected to a photomultiplier tube (420) and the photomultiplier tube is nested beneath the plurality of caliper arms in the diameter and profile measurement system.
7. The modular drill hole logging tool as defined in claim 5 wherein the plurality of caliper arms are configured for contact in a drill hole having a diameter of between 15 to 40 cm.
8. The modular drill hole logging tool as defined in claim 2 wherein the magnetic susceptibility and conductivity system is configured to provide focused conductivity measurement.
9. The modular drill hole logging tool as defined in claim 8 wherein the magnetic susceptibility and conductivity system comprises: a transmitter coil (512); a first receiver coil (510); and a second receiver coil (511) mounted to an extension chassis (516) extending from the first receiver coil oppositely from the transmitter coil; said first and second receiver coils adapted to provide focused conductivity measurement.
10. A drill hole caliper and spectral gamma apparatus comprising: a diameter and profile measurement system (300) having two or more independent caliper arms (310) extendible from a tool body (13); a photomultiplier tube (420) positioned in the tool body concentrically recessed under the caliper arms; and a gamma ray detector (410) positioned in the tool body downwardly from the caliper arms and connected to the photomultiplier tube.
11. The drill hole caliper and spectral gamma apparatus of claim 10 wherein the caliper arms are constructed of tubing.
12. A diameter and profile measurement system for a drill hole logging tool, the system comprising: a plurality of caliper arms (310) independently rotatably extendible from a caliper body (319); a deployment assembly (323, 324, 370) configured to deploy and retract the plurality of caliper arms; and an angular displacement measurement assembly (321, 322, 326) operably engaged to each of the plurality of caliper arms.
13. The diameter and profile measurement system as defined in claim 12 wherein each of the plurality of caliper arms are interchangeable or telescopic to provide different lengths, said lengths configured to allow the greatest range of angular motion of the arm while maintaining contact with a drill hole wall.
14. The diameter and profile measurement system as defined in claim 12 wherein each of the plurality of caliper arms is 5 to 15 cm in operable length.
15. The diameter and profile measurement system as defined in claim 12 wherein each of the plurality of caliper arms is independently operable to accommodate and record differing relative radius around a circumference of the drill hole.
16. The diameter and profile measurement system as defined in claim 12 wherein each of the plurality of caliper arms includes a tip sensor (800).
17. The diameter and profile measurement system as defined in claim 12 wherein the deployment assembly comprises: a lift flange (324); a lead screw (323) adapted to laterally move the lift flange; a motor (370) configured to rotate the lead screw; whereby when deployed, the lift flange moves in a first direction allowing each caliper arm to move away from the caliper body.
18. The diameter and profile measurement system as defined in claim 16 wherein the angular displacement measurement assembly comprises: a pushrod (322) configured to engage a respective one of the plurality of caliper arms; a spring (321), said spring providing a force through the pushrod moving the respective one of the plurality of caliper arms outward until it contacts a drill hole wall.
19. The diameter and profile measurement system as defined in claim 18 further comprising: a caliper control processor (305) providing a control signal (340) to an AC current generator (330) driving a primary coil (329) in the LVDT; secondary coils (327) providing an induced output voltage to a detector (329) providing an output signal (349) to an A/D converter (315) for position of the LVDT.
20. The diameter and profile measurement system as defined in claim 19 wherein the caliper control processor is configured to calculate a drill hole radius at a contact point of the respective one of the plurality of caliper arm by the angular displacement.
21. The diameter and profile measurement system as defined in claim 20 wherein when retracting, the lift flange is moved in a second direction by lead screw and the motor thereby contacting and retracting the respective one of the plurality of caliper arm until parked adjacent to the caliper body.
22. The diameter and profile measurement system as defined in claim 21 further comprising a limit switch (348) providing feedback to the caliper control processor to terminate the motor drive thereby stopping movement of the caliper arm in a park position.
23. A drill hole logging system for measurement of one or more geological parameters of a drill hole comprising: an autonomous tracked or wheeled vehicle (710) incorporating a multi-segmented articulating arm (712); a tool canister (726) attached to a distal end of the multi-segmented articulating arm, the tool canister housing deployment rigging for a wireline (30) and drill hole logging tool (10), said tool canister maneuverable by the articulating arm for extension over tailings (732) from a drill hole (20) to align the canister with the drill hole, the drill hole logging tool protected inside the canister during maneuvering and then extended into and retracted from the drill hole to conduct measurements.
24. The drill hole logging system as defined in claim 23 wherein the multi-segmented articulating arm comprises: a first segment (714) engaged at a proximal end to the vehicle and configured for rotational motion about a vertical axis (716) and including a pivot for rotation of the first segment about a lateral axis (717); and at least a second segment (718) pivotally attached with a hinged fitting (720) to the first segment distal from the proximal end.
25. The drill hole logging system as defined in claim 23 wherein the vehicle is configured to be rapidly position, deploy into a drill hole and retract the drill hole logging tool with rates of 5-30 m/minute and preferably 10-20 m/minute and the autonomous vehicle is further configured for transition between drill holes spaced at 10 m in less than 2 minutes and canister positioning at less than 1 minute, whereby a workflow for a 30 m depth of a drill hole adds less than 5 minutes.
26. A drill hole logging tool comprising: a tool body (13); and a measurement system comprising at least one of a diameter and profile measurement system (300), a spectral gamma system (400), a magnetic susceptibility and conductivity system (500), and a water/mud sensor module (600) housed in the tool body, said tool body having a case diameter of at least 5 cm and an overall length of less than 2.5 meters.
27. The drill hole logging tool as defined in claim 26 wherein the measurement system comprises a diameter and profile measurement system (300) having a plurality of caliper arms (310) independently rotatably extendible between 5 and 15 cm to contact a wall of a drill hole (20).
28. A method to measure at least one parameter of a drill hole with a drill hole logging tool, the method comprising: assembling modular units comprising a tool head, down hole control module, diameter and profile system and a water/mud sensor in to the drill hole logging tool, wherein the water/mud sensor is at a bottom end of the drill hole logging tool, being the opposite end to the tool head.
29. The method as defined in claim 28 further comprising: attaching the tool head to a cable, such as a wireline, engaged to a winch configured to lower the tool downhole, said winch provided with a measuring device or the wireline provided with measurement units along its length; checking that the water/mud sensor is operational; positioning the drill hole logging tool above the drill hole; zeroing the measuring device or, if using the measurement units, noting the starting point; depressing the winch; allowing the drill hole logging tool to fall under gravity; when the bottom of the hole is reached or if there is water in the hole, stopping the tool through either hitting the bottom of the hole or the water stopping the fall of the tool; alternatively sending a signal from the water/mud sensor upon sensing the water and stopping the winch responsive to the signal; and, on stopping, taking a measurement of a drill hole depth by noting the measurement units on the cable or the measuring device recording the same.
Description
DESCRIPTIONS OF DRAWINGS
[0036] The features, functions, and advantages that have been discussed can be achieved independently in various implementations or may be combined in yet other implementations further details of which can be seen with reference to the following description and drawings.
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DETAILED DESCRIPTION
[0054] Blast hole is a general term used to describe drill holes that have been created in a formation or area of interest or bench, intentionally for the express purpose of being provided with explosives. The blast holes are in general additionally stemmed after being loaded with explosives to ensure correct blasting. It is therefore important to understand the geophysical characteristics of the drill hole and therefore of the overall formation or area of interest or bench as part of the overall geographical block model to ensure correct explosive loading and detonation of the same. In instances where the drill hole is wet, then additional explosives must be provided as opposed to a drill hole that is dry. The resultant rubble after detonation can then be removed. Upon removal it can be further processed as for example in mining or quarrying applications or removed from site, such as in construction. In general, a drill hole drilling plan is created that sets out a series of holes that are to be drilled into the bench, formation or area of interest. With reference to
[0055] In general, the depth of drill holes that are to be used as blast holes or as grade control holes are between about 5-100 m, between about 10-95 m, between about 15-90 m, between about 20-80 m, between about 25-75, or between about 30-70 m. Typical diameters of a drill hole, particularly for above ground drilling sites, is between about 10-50 cm, between about 12-45 cm, between about 15-43 cm, between about 18-40 cm, between about 20-38 cm or between 22-36 cm. In underground drilling situations, typical diameters of a drill hole can be of a smaller size, such as between about 5-40 cm, between about 6-35 cm, between about 7-30 cm, between about 8-25 cm, between about 9-20 cm, between about 10-15 cm, It is desirable to log a drill hole, whether in an above ground or underground site, at a rate of between about 5-30 m/minute, or preferably between about 8-25 m/minute, or preferably between about 9-23 m/minute, or preferably between about 10-20 m/minute. Given these constraints, there is a need to be able to log the entire length of the drill hole in a timely and efficient manner. Referring to the drawings,
[0056] A first example implementation of the drill hole logging tool 10 is shown in
[0057] In an example drill hole logging tool 10 in the configuration of the first implementation, overall tool length 11 is 1.9 m with a case diameter 12 of 10 cm generally defining a tool body 13. This provides distance from water/mud sensor module tip to the magnetic susceptibility and conductivity senor of 38 cm, distance from the tip to the Gamma of 90 cm, distance from tip to the Caliper Sensor of 1 m, and distance from the tip to the communications section of 1.7 m. Case diameter 12 of at least 10 cm provides maximum available diameter for the gamma ray detector 410 and the components of the magnetic susceptibility and conductivity system 500 (described in greater detail subsequently) with spacing from the drill hole wall of 15 cm or less for maximum efficiency. Overall tool length of less than 2.5 m provides access by all of the measurement tools of the drill hole logging tool to substantially log the full extent of the relatively short drill hole 20 for maximum coverage of the geological data characterization of the same.
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[0060] If a driller wishes to measure the depth of a drill hole, then with reference to
[0061] The winch 40 is then depressed, the drill hole logging tool 10 falls under gravity and logging of the depth begins. When the bottom of the hole is reached or if there is water in the hole, the tool will stop through either hitting the bottom of the hole or the water stopping the free fall of the tool. Additionally, the water/mud sensor module 600 will sense the water and can send a signal uphole. On stopping, the driller can now take the measurement of the drill hole depth by noting the measurement units on the cable or the measuring device recording the same. An advantage of this depth measurement arrangement is that minimal calibration is required, that provides time and efficiency advantages.
[0062] It can be envisaged, that additional measurements can be obtained where modular units of the caliper arms 310 in a diameter and profile system 300, and a spectral gamma system 400 can be added to this arrangement providing a drill hole caliper and gamma system. This implementation is shown in
[0063] Arrangement of the sensors in the example implementations allows concurrent operation of the sensors with virtually no interference from each other and that they are able to measure the maximum number of drill hole geological data properties. Arrangement of the spectral gamma system 400 adjacent to the diameter and profile system 300 nested within the caliper arms 310 allows maximum spacing from the elements of the magnetic susceptibility and conductivity system 500 to minimize interference between the same while concurrently minimizing the overall length of the drill hole logging tool 10.
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[0065] Drill hole logging tool 10 comprises a tool head 100 that mechanically interfaces the wireline power 170, ground 172 and communication conductors 180 into the downhole control module 110. Downhole control module 110 provides a power bus 210 and a CAN communication bus 200 that is distributed to the spectral gamma system 400, diameter and profile system 300 and the magnetic susceptibility and conductivity system 500.
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[0067] Referencing
[0068] As the operation of each of the caliper arms 310 are mechanically identical, the operation of a single arm fully describes the operation of the caliper arm assembly 318.
[0069] The individual caliper arms 310, constructed of metal tubing or similar materials, are interchangeable (or telescopic) to provide different lengths; a longer arm for use in larger diameter holes and a shorter arm for use in smaller diameter holes allowing the greatest range of angular motion of the arm while maintaining contact with the drill hole wall. This provides the greatest range of extension/retraction in the LVDT 326 to enhance resolution. A range of hole diameter measurement is available with varying arm lengths to achieve an operable length. This can be achieved where the arm lengths can be between about 10 to 45 cm, between about 12-42 cm, between about 10-40 cm, to achieve an operable length of between about 12-30 cm, between about 10-25 cm, to between about 8 to 20 cm or between about 5 to 15 cm. “Operable length” is defined herein as the radius of extension of the arm at the fully extended position. Each caliper arm 310 is independently operable to accommodate and record differing relative radius around the circumference of the bore hole. Additionally, each caliper arm bay include a tip sensor 800 such as ultrasonic, piezo, resistive contact sensors or scratcher fingers at distal ends of the arms to measure contact hardness of the drill hole. This enables additional information about the drill hole to be gathered.
[0070] Referring to
[0071] The magnetic susceptibility and conductivity system 500′ of the second example implementation of the drill hole logging tool 10′ of
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[0073] Employing the autonomous vehicle 710, the drill hole logging tool 10 may be rapidly positioned, deployed into a drill hole and retracted at rates of between about 5-30 m/minute, preferably between about 8-25 m/minute and preferably 10-20 m/minute. In practice logging of the bore hole by the autonomous vehicle is carried out by the autonomous vehicle being remotely controlled to move to the drill hole. As the distance between the drill holes across the bench may be nominally spaced between 2-10 m intervals across the bench, then the vehicle can nominally move to position in about 2 minutes, the vehicle can then position the canister above the bore hole taking about a 1 minute, then deploy the logging tool and then bring it back uphole logging the bore hole on the run down and then on the run back uphole. This logging of the drill hole workflow can add on 5 minutes or less for a 30 m deep drill hole when deployment is a rate of 30 m/minute and even at the slower rate of 10 m/minute this same workflow can be completed in 10 minutes or less.
[0074] Having now described various implementations in detail as required by the patent statutes, those skilled in the art will recognize modifications and substitutions to the specific implementations disclosed herein. Such modifications are within the scope and intent of the present invention as defined in the following claims.