Connector
10622751 ยท 2020-04-14
Assignee
- AUTONETWORKS TECHNOLOGIES, LTD. (JP)
- Sumitomo Wiring Systems, Ltd. (JP)
- Sumitomo Electric Industries, Ltd. (JP)
- Toyota Jidosha Kabushiki Kaisha (N/A)
Inventors
- Teruo Hara (Yokkaichi, JP)
- Hajime Kawase (Yokkaichi, JP)
- Masaaki Tabata (Yokkaichi, JP)
- Tetsuya Miyamura (Yokkaichi, JP)
- Yasuo Omori (Yokkaichi, JP)
- Shunya Takeuchi (Yokkaichi, JP)
- Hiroki Kobayashi (Yokkaichi, JP)
- Hisashi Kojima (Yokkaichi, JP)
- Takeshi Misaiji (Seto, JP)
- Hiroshi Kobayashi (Okazaki, JP)
Cpc classification
H01R13/5205
ELECTRICITY
H01R13/422
ELECTRICITY
H01R13/5812
ELECTRICITY
International classification
H01R13/58
ELECTRICITY
H01R13/436
ELECTRICITY
H01R13/422
ELECTRICITY
Abstract
A connector includes terminals (14) connected to terminal ends of electrical wires (12); a housing (20) including a terminal housing chamber (21) in which the terminals (14) are housed and an electrical wire lead-out portion (24) from which the electrical wires (12) are led out. A first cover (50A) covers the electrical wires (12) led out from the electrical wire lead-out portion (24), and a second cover (50B) causes the electrical wires (12) to be inserted between the second cover 50B itself and the first cover (50A) in a state of being assembled to the first cover (50A). At least one of the first and second covers (50A, 50B) includes electrical wire pressing portions (56A, 56B) that press the electrical wires (12) led out from the electrical wire lead-out portion (24) when the first and second covers (50A, 50B) are assembled together.
Claims
1. A connector comprising: at least one terminal connected to a terminal end of at least one electrical wire; a housing including a terminal housing chamber in which the at least one terminal is housed and an electrical wire lead-out portion from which the at least one electrical wire housed in the terminal housing chamber is led out; a first cover covering the at least one electrical wire led out from the electrical wire lead-out portion, the first cover including a first cover body fixed to the housing and an engaging portion protruding from the first cover body; and a second cover covering the at least one electrical wire led out from the electrical wire lead-out portion, the second cover including a second cover body and an engaged portion, the second cover body including: a fixed portion fixed to the housing and including an electrical wire pressing portion pressing the at least one electrical wire; an opening and closing portion; and a hinge portion connecting the opening and closing portion to the fixed portion, the engaged portion protruding from the fixed portion and engaging in the engaging portion of the first cover so that the opening and closing portion pivots on the hinge portion for opening and closing.
2. The connector according to claim 1, wherein the at least one electrical wire includes electrical wires led out from the electrical wire lead-out portion and arranged to define first and second substantially parallel arrays, the at least one terminal includes terminals connected to terminal ends of the electrical wires, and the connector further comprises a spacer extending from the electrical wire lead-out portion and being sandwiched between the electrical wires of the first array and the electrical wires of the second array.
3. The connector according to claim 2, wherein the electrical wire lead-out portion is recessed with respect to an outer surface of the housing, and the spacer includes a tapered portion that has a tapered shape and enters is mounted in the electrical wire lead-out portion.
4. The connector according to claim 1, wherein the housing includes a flange that projects outward, and the first cover and the second cover include fitting portions that fit around the flange in assembly directions of the first cover and the second cover.
5. The connector according to claim 4, wherein at least the first cover includes at least two through holes that hold a tying member that ties the plurality of electrical wires to the first cover.
6. The connector according to claim 5, wherein the second cover includes: the first cover body includes a first electrical wire pressing portion pressing the electric wires of the first array; and the opening and closing portion being opposed to the through holes of the first cover and the tying member held in the through holes.
7. The connector according to claim 6, wherein the spacer has opposite first and second surfaces, the first surface having first grooves respectively receiving the electrical wires of the first array, the second surface having second grooves respectively receiving the electrical wires of the second array, the wire pressing portion of the second cover body is defined as a second electrical wire pressing portion, the first electrical wire pressing portion and the second electrical wire pressing portion extend transverse to the electrical wires, and the second electrical wire pressing portion presses the electrical wires of the second array.
8. The connector according to claim 7 wherein the first grooves are offset from the second grooves.
9. The connector according to claim 2, wherein the spacer is integral with the housing.
10. The connector of claim 3, wherein the housing includes engaging recesses that extend from the outer surface of the housing into the electric wire lead-out portion, the spacer including engaging protrusions that engage in the engaging recesses to hold the spacer at least partly within the electric wire lead-out portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
First Embodiment
(28) A first embodiment will be described with reference to FIG. 1 to
(29) A connector 10 of the present embodiment is mounted on a vehicle, for example, such as an automobile, and fits into a mating connector connected to an electrical wire terminal end, an instrument or the like. Hereinafter, a description will be given on the premise that, in
(30) As shown in
(31) As shown in
(32) As shown in
(33) In an upper portion of the housing 20, a lock arm 23 that locks a fitted state to the mating connector housing is formed. On the lock arm 23, there is formed a locking protrusion 23A that engages with the mating connector housing in a normal fitting state. On a rear end portion of the housing 20, an overhang portion 28 that bulges outward in a flange shape is formed. The overhang portion 28 continues with rear end portions of a pair of side walls and a bottom wall in an entire periphery of the rear end portion of the housing 20, and is provided on crosswise end portions of an upper wall thereof on which the lock arm 23 is provided.
(34) As shown in
(35) For example, the spacer portion 30 is made of synthetic resin or metal, and as shown in
(36) The tapered portion 31 has a substantially triangular cross section, and upper and lower surfaces thereof are formed as inclined surfaces 32 configured to be in slidingly contact with the outer circumferences of the electrical wires 12 at a time of inserting the spacer portion 30. On end portions in a width direction of the tapered portion 31, a pair of engaging protruding portions 33 and 33 which engages with the engaging recessed portions 26 of the housing 20 is provided so as to protrude outward. In insides of the pair of engaging protruding portions 33 and 33, a pair of cut-off portions 34 having a shape in which the tapered portion 31 is cut off is formed. The engaging protruding portions 33 are made flexurally deformable inward by the cut-off portions 34.
(37) The thick portion 36 is increased in the thickness dimension more than the tapered portion 31 and the electrical wire mounting portion 38, and at a time of being inserted between the electrical wires 12 located on the upper and lower stages (
(38) The pair of covers 50A and 50B is made of insulative synthetic resin, includes the first cover 50A and the second cover 50B disposed at a position above the first cover 50A, which faces the first cover 50A, and as shown in
(39) On an upper surface of the cover body 51 of the first cover 50A, there are formed: a plurality of recessed portions 51A; relief holes 66B which escape so as not to abut against lower end portions of engaging pieces 62 (refer to
(40) On a front end portion of the cover body 51 of the first cover 50A, there are formed: fitting portions 53A which fit into the overhang portion 28 of the housing 20; and the electrical wire pressing portion 56A that protrudes toward the electrical wires 12 and presses the electrical wires 12. The fitting portion 53A is a portion that has a U-shape cross section and is provided on a corner portion of the front end portion of the cover 50A, and is provided across an overall width of the front end portion of the cover body 51. In the fitting portion 53A, a fitting groove 54 configured to fit into the overhang portion 28 from below is formed across the overall width. The fitting groove 54 fits into the overhang portion 28, thereby regulating movement of the first cover 50A in a direction different from an assembly direction thereof while guiding movement of the first cover 50A in the assembly direction.
(41) The electrical wire pressing portion 56A presses the coatings 12B of the electrical wires 12 when the pair of covers 50A and 50B is assembled to each other, and extends across an overall width between the right and left side wall portions 63 in the first cover 50A. As shown in
(42) The cover body 51 of the second cover 50B includes: a substantially rectangular flat plate-shaped fixed portion 52 fixed positionally with respect to the housing 20 and the spacer portion 30; a rectangular flat plate-shaped opening and closing portion 60 disposed behind the fixed portion 52 and configured to open and close; and a flexurally deformable hinge portion 58 that openably and closably connects the opening and closing portion 60 to the fixed portion 52. On a front end portion of the fixed portion 52, there are formed: fitting portions 53B which fit into the overhang portion 28 of the housing; and the electrical wire pressing portion 56B that protrudes toward the electrical wires 12 and presses the electrical wires 12.
(43) The fitting portion 53B is a portion that has a U-shape cross section and is provided on a corner portion of the front end portion of the second cover 50B. In the fitting portion 53B, a fitting groove 54 configured to fit into the overhang portion 28 from above is formed. The fitting groove 54 engages with the overhang portion 28, thereby regulating movement of the second cover 50B in a direction different from an assembly direction thereof while guiding movement of the second cover 50B in the assembly direction.
(44) The electrical wire pressing portion 56B presses the coatings 12B of the electrical wires 12 when the pair of covers 50A and 508 is assembled to each other, and extends across an overall width between the right and left side wall portions 63 in the first cover 50B. A tip end of the electrical wire pressing portions 56B is rounded and protrudes in a tapered shape, and a protruding dimension thereof is set to a dimension in which it is possible to prevent the electrical wires 12 from coming off without damaging the electrical wires 12.
(45) From the fixed portion 52, a pair of plate-shaped engaging pieces 62 (refer to
(46) As shown in
(47) A manufacturing process of the connector 10 will be described.
(48) The terminals 14 are connected to the terminal ends of the plurality of electrical wires 12, thereby forming the plurality of terminal-attached electrical wires 11, and portions of the plurality of terminal-attached electrical wires 11, which are near the terminals 14, are inserted to specified positions of the terminal housing chambers 21 from the rear of the housing 20. Next, as shown in
(49) Next, the first cover 50A is moved upward from below and attached such that the overhang portion 28 of the housing 20 is inserted into the fitting portion 53A of the first cover 50A (
(50) Next, the second cover 50B is moved downward, and the fitting portion 53B is inserted into the overhang portion 28 of the housing 20. Then, the engaged portions 65 of the second cover 50B, which have abutted against the engaging portions 64 of the first cover 50A, are flexurally deformed, and thereafter, are restored and deformed, and the engaging portions 64 of the fixed portion 52 are engaged with hole edges of the engaging holes 65A of the engaged portions 65. In this way, the fixed portion 52 of the second cover 50B is fixed to the first cover 50A and the housing 20. At this time, the engaged portions 65 of the opening and closing portion 60 are not engaged with the engaging portions 64, and the opening and closing portion 60 is left in an opened state.
(51) Next, using a space generated by the opening of the opening and closing portion 60, the plurality of electrical wires 12 led out to the rear of the fixed portion 52 are bundled, and the tape 68 is wound around the outer circumferences of the plurality of electrical wires 12 (
(52) In accordance with the present embodiment, the following functions and effects are exerted.
(53) The connector 10 includes: the terminals 14 connected to the terminal ends of the electrical wires 12; the housing 20 including the terminal housing chamber 21 in which the terminals 14 are housed and the electrical wire lead-out portion 24 from which the electrical wires 12 housed in the terminal housing chamber 21 are led out; the first cover 50A that covers the electrical wires 12 led out from the electrical wire lead-out portion 24; and the second cover 50B that causes the electrical wires 12 to be inserted between the second cover 50B itself and the first cover 50A in the state of being assembled to the first cover 50A. At least one of the first cover 50A and the second cover 50B include the electrical wire pressing portions 56A and 56B which press the electrical wires 12 led out from the electrical wire lead-out portion 24 in the state where the first cover 50A and the second cover 50B are assembled to each other.
(54) In accordance with the present embodiment, the first cover 50A and the second cover 50B are assembled to each other, whereby the electrical wires 12 led out from the electrical wire lead-out portion 24 of the housing 20 are pressed by the electrical wire pressing portions 56A and 56B of (at least one of) the first cover 50A and the second cover 50B. In this way, even if force in a direction where the terminals 14 come off is applied to the electrical wires 12, the electrical wire pressing portions 56A and 56B press and hold the electrical wires 12 led out of the electrical wire lead-out portion 24, and accordingly, a stress generated on the terminals 14 is suppressed. Hence, it becomes possible to suppress the damage of the connection portions between the terminals 14 and the electrical wires 12 while simplifying the assembly process. The electrical wires 12 can be held using the configuration of the covers 50A and 50B which cover and protect the electrical wires 12, and accordingly, it becomes possible to miniaturize the connector 10.
(55) At least one of the first cover 50A and the second cover 50B includes: the cover body 51 having the electrical wire pressing portion 56B; and the openable and closable opening and closing portion 60 connected to the cover body 51 via the hinge portion 58.
(56) With such a configuration, the opening and closing portion 60 is opened in the state where the first cover 50A and the second cover 50B are assembled to each other, whereby a work space for the work of bundling the electrical wires 12 can be ensured.
(57) The plurality of terminals 14 connected to the terminal ends of the plurality of electrical wires 12 are provided. The plurality of electrical wires 12 led out from the electrical wire lead-out portion 24 are arrayed in the assembly direction of the first cover 50A and the second cover 50B. The spacer portion 30 sandwiched between the plurality of electrical wires 12 arrayed in the assembly direction of the first cover 50A and the second cover 50B is provided.
(58) In the configuration in which the plurality of electrical wires 12 are arrayed in the assembly direction of the first cover 50A and the second cover 50B, there is concern that the force by which the electrical wire pressing portions 56A and 56B press the electrical wires 12 may decrease by gaps between the electrical wires 12. In accordance with the present embodiment, the electrical wire pressing portions 56A and 56B press the electrical wires 12 in the state where the spacer portion 30 is sandwiched between the plurality of electrical wires 12, and accordingly, the electrical wire holding force by the electrical wire pressing portions 56A and 56B can be suppressed from decreasing.
(59) The electrical wire lead-out portion 24 is recessed with respect to the outer surface of the housing 20, and the spacer portion 30 includes the tapered portion 31 that has a tapered shape and enters the electrical wire lead-out portion 24.
(60) In this way, it becomes easy to assemble the spacer portion 30, and it becomes easy to position the spacer portion 30 between the electrical wires 12.
(61) The housing 20 includes the overhang portion 28 that overhangs outward, and the first cover 50A and the second cover 50B include the fitting portions 53A and 53B which fit into the overhang portion 28 in the assembly direction of the first cover 50A and the second cover 50B.
(62) In this way, it becomes possible to position the first cover 50A and the second cover 50B with respect to the housing 20 while facilitating the assembly work of the first cover 50A and the second cover 50B by the fitting portions 53A and 53B.
Second Embodiment
(63) Next, a second embodiment will be described with reference to
(64) In the second cover 70B of the second embodiment, as shown in
Third Embodiment
(65) Next, a third embodiment will be described with reference to
(66) The housing 80 is made of synthetic resin, and as shown in
(67) On the rear of the housing body 81, the plate-shaped spacer portion 82 (electrical wire mounting portion) configured to mount the electrical wires 12 thereon protrudes. On both upper and lower surfaces of the spacer portion 82, a plurality of electrical wire cabling grooves 39 which go along outer circumferences of the electrical wires 12 are formed crosswise in line.
Other Embodiments
(68) The technology described in the present description is not limited to the embodiments described by the above description and with reference to the drawings. For example, embodiments as below are incorporated within the technical scope of the technology described in the present description.
(69) (1) In the above embodiments, both of the covers 50A and 50B making a pair and both of the covers 70A and 70B making a pair are configured to include the electrical wire pressing portions 56A and 56B; however, without being limited to this, only one cover in the pair of covers may be configured to include the electrical wire pressing portion that presses the electrical wire 12. Moreover, both of the covers 50A and 50B making a pair and both of the covers 70A and 70B making a pair are configured to include the fitting portions 53A and 53B; however, only one cover in the pair of covers may be configured to include the fitting portion.
(70) (2) Each of the first covers 50A and 70A is configured to include the opening and closing portion 60 openable and closable by the hinge portion 58; however, may be configured not to include the opening and closing portion 60 and the hinge portion 58.
(71) (3) The above embodiments are configured to include the spacer portions 30 and 82; however, may be configured not to include the spacer portion.
(72) (4) The above embodiments are configured to include the electrical wires 12 on the plurality of stages; however, are not limited to this. For example, from upper and lower sides of the electrical wires 12 on a single stage, the electrical wires 12 on the single stage may be sandwiched and held from both upper and lower sides by the electrical wire pressing portions 56A and 56B of the pair of covers 50A and 50B and the pair of covers 70A and 70B.
(73) (5) The connector 10 is configured to bundle the electrical wires 12 and tie the bundled electrical wires 12 by the tying member; however, is not limited to this. For example, the electrical wires 12 may extend linearly without being bundled behind the housing 80.
EXPLANATION OF SYMBOLS
(74) 10: Connector 11: Terminal-attached electrical wire 12: Electrical wire 14: Terminal 20, 80: Housing 21: Terminal housing chamber 24: Electrical wire lead-out portion 25: Electrical wire lead-out port 26: Engaging recessed portion 30, 82: Spacer portion 31: Tapered portion 32: Inclined surface 33: Engaging protruding portion 36: Thick portion 38: Electrical wire mounting portion 50A, 70A: First cover 50B, 70B: Second cover 51: Cover body 52, 71: Fixed portion 53A, 53B: Fitting portion 56A, 56B: Electrical wire pressing portion 58: Hinge portion 60, 72: Opening and closing portion 62: Engaging piece 63: Side wall portion 64: Engaging portion 65: Engaged portion 60: Tie band (Tying member)