CURVED GLASS THERMAL FORMING DEVICE AND METHOD THEREFOR
20200109077 ยท 2020-04-09
Assignee
Inventors
- Qing Li (Shijiazhuang, CN)
- Qingwen Li (Shijiazhuang, CN)
- Xianyou Jin (Shijiazhuang, CN)
- Zhaoting Li (Shijiazhuang, CN)
Cpc classification
C03B23/0305
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure relates to a curved glass thermal forming device and method. The curved glass thermal forming device includes a furnace body having a feed port and a discharge port, wherein the furnace body includes a heating segment, a forming segment and a cooling segment, a rotary table capable of rotating and used for circularly conveying glass to the heating segment, the forming segment and the cooling segment in sequence is arranged in the furnace body, a plurality of female dies for carrying glass are arranged on the rotary table so as to cooperate with a male die in the forming segment to perform press fit forming on the glass.
Claims
1.-20. (canceled)
21. A curved glass thermal forming device, comprising: a furnace body having a feed port and a discharge port, the furnace body includes a heating segment, a forming segment and a cooling segment, a rotary table capable of rotating and used for circularly conveying glass to the heating segment, the forming segment and the cooling segment in sequence is arranged in the furnace body, a plurality of female dies for carrying glass are arranged on the rotary table to cooperate with a male die in the forming segment to perform press fit forming on the glass, and a heating structure capable of cooperating with the female dies to directly perform local heating on a required curved surface forming portion of the glass is arranged on the heating segment.
22. The curved glass thermal forming device according to claim 21, wherein the heating structure is provided with a heating block for heating the glass, the heating block is provided with a concave surface and a convex surface corresponding to a heating surface of the glass, the convex surface and the surface of the required curved surface forming portion of the glass are arranged correspondingly.
23. The curved glass thermal forming device according to claim 21, wherein a portion of the furnace body corresponding to the rotary table is formed into an annular body or a cylinder, a plurality of stations are formed in a circumferential direction of the furnace body, and the heating segment, the forming segment and the cooling segment are respectively arranged on the stations.
24. The curved glass thermal forming device according to claim 23, wherein in a conveying sequence of the rotary table, the heating segment is arranged on the foremost station of the furnace body, a sheet glass feeding machine for feeding the glass is arranged on the heating segment, the cooling segment is arranged on the last station of the furnace body, a sheet glass taking machine is arranged on the cooling segment, and the forming segments are arranged on at least two stations between the foremost station and the last station.
25. The curved glass thermal forming device according to claim 24, wherein the forming segment comprises a male die closing segment portion and a curved surface forming segment portion, a male die is arranged on the male die closing segment portion to be capable of being closed with the female die after the heating on the glass is completed by which cooperating with the heating structure, and a pressure device is arranged on the curved surface forming segment portion to apply a pressure to the male die after the die closing so as to perform curved surface forming on the glass.
26. The curved glass thermal forming device according to claim 25, wherein the male die in the forming segment is rotated to the station in front of the cooling segment together with the female die after being closed with the male die.
27. The curved glass thermal forming device according to claim 26, wherein the forming segment further comprises a male die separating segment portion located between the curved surface forming segment portion and the cooling segment and for separating the male die from the female die.
28. The curved glass thermal forming device according to claim 27, wherein the male die separating segment portion and the male die closing segment portion share one male die.
29. The curved glass thermal forming device according to claim 25, wherein the curved surface forming segment portions are arranged on at least two stations of the furnace body, and the curved surface forming segment portions are sequentially arranged in the conveying sequence.
30. The curved glass thermal forming device according to claim 21, wherein a heating device for heating the female die and the male die are arranged in the furnace body.
31. The curved glass thermal forming device according to claim 30, wherein the heating device comprises a female die heating device arranged on the surface of the female die facing away from the glass, and a male die heating device arranged on the surface of the male die facing away from the glass, and a controller for controlling the heating temperature of the female die heating device and the male die heating device is arranged on the heating device.
32. The curved glass thermal forming device according to claim 21, wherein a cleaning device for cleaning the male die on the rotary table is arranged on the cooling segment.
33. The curved glass thermal forming device according to claim 21, wherein the furnace body further comprises a feed segment having the feed port and a discharge segment having the discharge port, and in the conveying sequence of the rotary table, the feed segment is in communication with the heating segment located at the foremost station, and the discharge segment is in communication with the cooling segment located at the last station.
34. The curved glass thermal forming device according to claim 33, wherein a gas supply device for injecting a nitrogen gas is arranged in the furnace body, so that the furnace body is filled with the nitrogen gas with a preset pressure in a curved surface forming process of the glass.
35. The curved glass thermal forming device according to claim 33, wherein multiple layers of one-way doors for preventing the entry of external air are respectively arranged on the feed port and the discharge port.
36. The curved glass thermal forming device according to claim 23, wherein an odd number of stations being equal to five or more are formed on a portion of the furnace body corresponding to the rotary table along the circumferential direction, the rotary table conveys the glass in a stepping manner by every other station, and a conveying period required for the rotary table to complete the curved surface forming of the glass is two circles.
37. A curved glass thermal forming method, in which a curved glass thermal forming device is used to perform curved surface forming on glass, the curved glass thermal forming device comprises a furnace body having a feed port and a discharge port, the furnace body comprises a heating segment, a forming segment and a cooling segment, a rotary table capable of rotating and used for circularly conveying glass to the heating segment, the forming segment and the cooling segment in sequence is arranged in the furnace body, a plurality of female dies for carrying glass are arranged on the rotary table so as to cooperate with a male die in the forming segment to perform press fit forming on the glass, and a heating structure capable of cooperating with the female dies to directly perform local heating on a required curved surface forming portion of the glass is arranged on the heating segment.
38. The curved glass thermal forming method according to claim 37, wherein the glass is firstly preheated 300 C. to 400 C. before the heating structure heats the glass.
39. The curved glass thermal forming method according to claim 37, wherein in the heating segment, after a heating block of the heating structure is moved in the height direction to a position 0.2 mm to 1 mm away from the glass, the required curved surface forming portion of the glass is heated to 700 C. to 800 C.
40. The curved glass thermal forming method according to claim 17, wherein the glass is cooled to 300 C. to 400 C. in the cooling segment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings are used for providing a further understanding of the present disclosure and constitute a part of the specification. The drawings, together with the following specific embodiments, are used for explaining the present disclosure, but are not intended to limit the present disclosure. In the drawings:
[0027]
[0028]
[0029]
[0030]
REFERENCE SIGNS
[0031]
TABLE-US-00001 1 furnace body 2 glass 3 turntable table 4 female die 5 male die 6 heating block 7 sheet glass feeding machine 8 sheet glass taking machine 9 heating device 11 feed port 12 discharge port 13 heating segment 14 cooling segment 15 feed segment 16 discharge segment 41 bending portion 52 pressure application portion 61 concave surface 62 convex surface 63, 93 electric heating rods 91 female die heating device 92 male die heating device
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] Specific embodiments of the present disclosure will be described in detail below with reference to the drawings. It should be understood that the specific embodiments described herein are merely used for illustrating and explaining the present disclosure, rather than limiting the present disclosure.
[0033] As shown in
[0034] Herein, optionally, as shown in
[0035] Optionally, a portion of the furnace body 1 corresponding to the rotary table 3 is formed into an annular body or a cylinder, a plurality of stations are formed in a circumferential direction of the furnace body 1, and the heating segment 13, the forming segment and the cooling segment 14 are respectively arranged on the stations. The furnace body 1 has the functions of realizing thermal insulation and heat preservation, and mounting a heating apparatus, a driving mechanism and other auxiliary devices. As described above, the glass 2 arranged on the female dies 4 is driven by the rotary table 3 to circularly rotate so as to be conveyed to the heating segment 13, the forming segment and the cooling segment 14 to perform heating, forming and cooling setting processes, and finally the curved surface forming process of the glass 2 is continuously and circularly achieved, so that continuous production can be achieved to ensure the effects of high production efficiency, energy saving and consumption reduction.
[0036] Optionally, in a conveying sequence of the rotary table 3, the heating segment 13 is arranged on the foremost station of the furnace body 1, a sheet glass feeding machine 7 for feeding the glass 2 is arranged on the heating segment 13, the cooling segment 14 is arranged on the last station of the furnace body 1, a sheet glass taking machine 8 is arranged on the cooling segment, and the forming segments are arranged on at least two stations between the foremost station and the last station. Here, the glass 2 is fed onto the female dies 4 on the heating segment 13 by the sheet glass feeding machine 7, the glass 2 is sequentially conveyed to the forming segments and the cooling segment 14 by the rotary table 3 to perform curved surface forming and cooling sizing, and then the glass 2 is taken out from the cooling segment 14 by the sheet glass taking machine 8, so that the curved surface forming operation can be performed on the glass 2 quickly and continuously. In addition, since the forming segments are arranged on at least two stations between the foremost station and the last station, the curved surface forming can be performed on the glass 2 stably and reliably, and the curved surface forming quality is improved.
[0037] Optionally, as shown in
[0038] Optionally, the male die 5 in the forming segment can be rotated to the station in front of the cooling segment 14 together with the female die 4 after being closed with the male die 4. Here, a control device for controlling the pressure applied to the glass 2 can also be arranged in the forming segment, so that the curved surface forming of the glass 2 can be accurately controlled. As described above, in the curved surface forming process of the glass 2, the male die 5 always keeps a die closing state with the female die 4 to move to the front of the cooling segment 14 together with the female die 4, so that the curved surface forming of the glass 2 can be realized more stably, and the thermal deformation of the remaining portion of the glass 2 excluding the required curved surface forming portion.
[0039] Optionally, as shown in
[0040] Optionally, the male die separating segment portion and the male die closing segment portion share one male die 5. That is, after the male die 5 is separated from the female die 4 in the male die separating segment portion, the male die 5 can be moved into the male die closing segment portion by a driving mechanism such as a rotating mechanism, and is conveyed to the female die 4 in the male die closing segment portion for die closing. Thereby, resources can be effectively utilized, and the manufacturing cost of the curved glass thermal forming device can be reduced. However, the present disclosure is not limited thereto, and the number of the male dies 5 and the positions thereof in the furnace body 1 can be reasonably arranged according to actual needs.
[0041] Optionally, the curved surface forming segment portions are arranged on at least two stations of the furnace body 1, and the curved surface forming segment portions are sequentially arranged in the conveying sequence. Here, in the case that the rotary table 3 adopts a stepping rotation manner, when the rotary table 3 rotates by one station in every stepping process along the circumferential direction of the furnace body 1 in the conveying sequence, the curved surface forming segment portions on the at least two stations are adjacently arranged; when the rotary table 3 rotates by two stations in every stepping process along the circumferential direction of the furnace body 1 in the conveying sequence, the curved surface forming segment portions on the at least two stations are spaced apart by one station, so that when the rotary table 3 rotates from the curved surface forming segment portion on a certain station, the rotary table can move onto the curved surface forming segment portion on the other station. Therefore, by disposing the at least two curved surface forming segment portions, the curved surface forming quality of the glass 2 is further improved, and then the processing efficiency is improved.
[0042] Optionally, as shown in
[0043] Optionally, a cleaning device for cleaning the male die 4 on the rotary table 3 is arranged on the cooling segment 14. In the cooling segment 14, the glass 2 can be cooled to 300 C. to 400 C. According to the structure as described above, the female die 4 on the rotary table 3 cleaned by the cleaning device in the cooling segment 14 is turned to the next station, that is, the foremost station, and then the next curved surface forming process circulation is performed again.
[0044] Optionally, the furnace body 1 further includes a feed segment 15 having the feed port 11 and a discharge segment 16 having the discharge port 12, and in the conveying sequence of the rotary table 3, the feed segment 15 is in communication with the heating segment 13 located at the foremost station, and the discharge segment 16 is in communication with the cooling segment 14 located at the last station. Optionally, a gas supply device for injecting a nitrogen gas is arranged in the furnace body 1, so that the furnace body 1 is filled with the nitrogen gas with a preset pressure in a curved surface forming process of the glass. Thereby, the entire curved surface forming process of the glass 2 is performed in a nitrogen environment, so that the phenomenon that the female die 4 and the male die 5 are oxidized can be effectively prevented, thereby significantly prolonging the service lives of the dies.
[0045] Optionally, multiple layers of one-way doors for preventing the entry of external air are respectively arranged on the feed port 11 and the discharge port 12. Here, optionally, the pressure of the nitrogen gas in the furnace body 1 is greater than the air pressure at the outside of the furnace body 1, thereby effectively preventing the inflow of the external air in the process of feeding the glass into the feed segment 15 or taking out the glass 2 from the discharge segment 16.
[0046] Optionally, an odd number of stations being equal to five or more are formed on a portion of the furnace body 1 corresponding to the rotary table 3 along the circumferential direction, the rotary table 3 conveys the glass 2 in a stepping manner by every other station, and a conveying period required for the rotary table 3 to complete the curved surface forming of the glass 2 is two circles. Here, based on the above-described technical solutions, the structure of the curved glass thermal forming device according to one of the specific embodiments will be specifically described below.
[0047] As shown in
[0048] Here, the working process of the curved glass thermal forming device having the structure as described above will be described with reference to
[0049] According to another aspect of the present disclosure, a curved glass thermal forming method is further provided, in which the curved glass thermal forming device described above is used to perform curved surface forming on the glass 2. The curved glass thermal forming method has the above-mentioned acting effects brought about by the above-mentioned curved glass thermal forming device.
[0050] The preferred embodiments of the present disclosure have been described in detail above with reference to the drawings. However, the present disclosure is not limited to the specific details in the above embodiments, various simple variations can be made to the technical solutions of the present disclosure within the scope of the technical idea of the present disclosure, and these simple variations are all within the protection scope of the present disclosure.
[0051] It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, various possible combination modes are not additionally illustrated in the present disclosure.
[0052] In addition, any combination of various different embodiments of the present disclosure can be made as long as it does not contradict the idea of the present disclosure, and it should also be regarded as the contents disclosed by the present disclosure.