MULTILEVEL ELECTRIC POWER CONVERTER
20230024492 · 2023-01-26
Inventors
Cpc classification
H02M7/4835
ELECTRICITY
International classification
Abstract
A power converter for transforming electrical power between direct current power and alternating current power is provided, as well as related methods and systems. The power converter comprises: a half-bridge inverter, a switching cell, and a connection branch connecting the half-bridge inverter to the switching cell. The half-bridge inverter comprises: first and second switches connected in parallel, and a first capacitor connected between the first and second switches. The switching cell comprises: a first pair of switches forming a first branch, a second pair of switches and a second capacitor forming a second branch; and a third capacitor connected between the first and second branches. The connection branch is coupled to the half-bridge inverter at a first point intermediate the first capacitor and the second switch, and coupled to the switching cell at a second point intermediate the first branch and the second capacitor.
Claims
1. A power converter for transforming electrical power between direct current (DC) power and alternating current (AC) power, comprising: a half-bridge inverter connectable via a first terminal, comprising: first and second switches connected in parallel; and a first capacitor connected between the first and second switches; a switching cell connectable via a second terminal, comprising: a first pair of switches forming a first branch; a second pair of switches forming a second branch, the second branch comprising a second capacitor connected between the second pair of switches and the first branch; and a third capacitor connected between the first and second branches at connection points located between switches of the first and second pair of switches; and a connection branch connecting the half-bridge inverter to the switching cell, the connection branch coupled to the half-bridge inverter at a first point intermediate the first capacitor and the second switch, and coupled to the switching cell at a second point intermediate the first branch and the second capacitor.
2. The power converter of claim 1, wherein the power converter is operated as an inverter, is coupleable to a DC source via the first terminal, and is configured for producing an AC output at the second terminal.
3. The power converter of claim 2, wherein the first and second switches, the first pair of switches, and the second pair of switches are operated with at least one redundant switching state to produce the AC output, wherein the AC output has five voltage levels.
4. The power converter of claim 2, wherein the first and second switches, the first pair of switches, and the second pair of switches are operated without redundant switching states to produce the AC output, wherein the AC output has seven voltage levels.
5. The power converter of claim 1, wherein the power converter is operated as a rectifier, is coupleable to an AC source via the second terminal, and is configured for producing a DC output at the first terminal.
6. The power converter of claim 1, wherein the switching cell comprises first and second additional switches and an additional capacitor, the first additional switch connected in the first branch between the first pair of switches and the second terminal, the second additional switch connected in the second branch between the second pair of switches and the second terminal, and the additional capacitor connected between the first and second branches at a first subsequent connection point located between the first pair of switches and the first additional switch, and at a second subsequent connection point located between the second pair of switches and the second additional switch.
7. The power converter of claim 6, wherein the power converter is operated as an inverter, is coupleable to a DC source via the first terminal, and is configured for producing an AC output at the second terminal.
8. The power converter of claim 7, wherein the first and second switches, the first pair of switches, the second pair of switches, and the first and second additional switches are operated with at least one redundant switching state to produce the AC output, wherein the AC output has nine voltage levels.
9. The power converter of claim 7, wherein the first and second switches, the first pair of switches, the second pair of switches, and the first and second additional switches are operated without redundant switching states to produce the AC output, wherein the AC output has fifteen voltage levels.
10. The power converter of claim 6, wherein the power converter is operated as a rectifier, is coupleable to an AC source via the second terminal, and is configured for producing a DC output at the first terminal.
11. The power converter of claim 1, wherein the switching cell comprises at least one additional switching unit connected between the first and second pair of switch and the second terminal, each switching unit composed of first and second additional switches and an additional capacitor, the first additional switch connected in the first branch, the second additional switch connected in the second branch, and the additional capacitor connected between the first and second branches.
12. The power converter of claim 11, wherein the power converter is operated as an inverter, is coupleable to a DC source via the first terminal, and is configured for producing an AC output at the second terminal.
13. The power converter of claim 12, wherein the first and second switches, the first pair of switches, the second pair of switches, and the first and second additional switches of the at least one additional switching unit are operated with at least one redundant switching state to produce the AC output, wherein the AC output has (2.sup.n-1+1) voltage levels, where n is a total number of switching units.
14. The power converter of claim 12, wherein the first and second switches, the first pair of switches, the second pair of switches, and the first and second additional switches of the at least one additional switching unit are operated without redundant switching states to produce the AC output, wherein the AC output has (2.sup.n−1) voltage levels, where n is a total number of switching units.
15. The power converter of claim 11, wherein the power converter is operated as a rectifier, is coupleable to an AC source via the second terminal, and is configured for producing a DC output at the first terminal.
16. A three-phase power converter for transforming electrical power between direct current (DC) power and alternating current (AC) power, comprising first, second, and third power converters according to claim 1, the first, second, and third power converters being connected in parallel via the respective first terminals thereof.
17. The three-phase power converter of claim 16, wherein the first, second, and third power converters are connected via the respective second terminals thereof to respective first, second, and third common coupling points, the three-phase power converter comprising fourth, fifth, and sixth power converters according to claim 1, the fourth, fifth, and sixth power converters being connected in parallel via the respective second terminals thereof, and being connected via the respective first terminals thereof to the first, second, and third common coupling points, respectively.
18. A three-phase power inverter, comprising first, second, and third power converters according to claim 1, the first, second, and third power converters being connected in parallel via the respective first terminals thereof and coupleable to a DC source thereby, wherein the three-phase power inverter is configured for producing a three-phase AC output comprising a first phase output via the second terminal of the first power converter, a second phase output via the second terminal of the second power converter, and a third phase output via the second terminal of the third power converter.
19. A three-phase power inverter, comprising first, second, third, fourth, fifth, and sixth power converters according to claim 1, wherein the first, second, and third power converters are connected in parallel via the respective first terminals thereof and coupleable to a first terminal of a DC source thereby, and wherein the first, second, and third power converters are connected via the respective second terminals thereof to respective first, second, and third common coupling points, wherein the fourth, fifth, and sixth power converters are connected in parallel via the respective second terminals thereof and coupleable to a second terminal of the DC source thereby, and wherein the fourth, fifth, and sixth power converters are connected via the respective first terminals thereof to the first, second, and third common coupling points, respectively.
20. A three-phase power inverter, comprising first, second, third, fourth, fifth, and sixth arms, each of the arms comprising n power converters according to claim 1 that are connected in series, with a respective second terminal of each power converter in each of the arms connected to a respective first terminal of a subsequent power converter in each arm, wherein the first, second, and third arms are connected in parallel via respective first terminals thereof and coupleable to a first terminal of a DC source, and wherein the first, second, and third arms are connected via respective second terminals thereof to respective first, second, and third common coupling points, wherein the fourth, fifth, and sixth arms are connected in parallel via respective second terminals thereof and coupleable to a second terminal of the DC source, and wherein the fourth, fifth, and sixth arms are connected via respective first terminals thereof to the first, second, and third common coupling points.
21. A power converter for transforming electrical power between direct current (DC) power and alternating current (AC) power, comprising: a first branch having first, second and third switches and a diode; a second branch having fourth, fifth, sixth and seventh switches; and first, second and third flying capacitors connecting the first and second branches wherein a positive terminal of the first flying capacitor is connected between the first switch and the diode of the first branch and a negative terminal of the first flying capacitor is connected between the fourth and fifth switches of the second branch, wherein a negative terminal of the second flying capacitor is connected between the diode and the second switch of the first branch and a positive terminal of the second flying capacitor is connected between the fifth and sixth switches of the second branch, and wherein a negative terminal of the third flying capacitor is connected between the second and the third switches of the first branch and a positive terminal of the third flying capacitor is connected between the sixth and seventh switches of the second branch.
22. (canceled)
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Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Further features and advantages of the present invention will become apparent from the following detailed description, taken in combination with the appended drawings, in which:
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047] It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
DETAILED DESCRIPTION
[0048] With reference to
[0049] The ZPUC 100 is composed of a half-bridge 110 and a switching cell 130 which are connected by a z-branch 120. The half-bridge 110 is connected between the input terminal 102 and the z-branch 120, and is composed of a pair of switches S.sub.1 and S.sub.2 and a capacitor C.sub.1 coupled between the switches S.sub.1, S.sub.2. The input terminal 102 connects at a point intermediate the switches S.sub.1, S.sub.2, and the z-branch 120 connects at a point intermediate the capacitor C.sub.1 and the switch S.sub.2.
[0050] The switching cell 130 is composed of a pair of branches 132, 134 which both connect to the output terminal 104. The branch 132 is composed of switches S.sub.3, S.sub.5, and branch 134 is composed of a capacitor C.sub.2 and switches S.sub.4, S.sub.6. A capacitor C.sub.3 is connected between the branches 132, 134. The z-branch 120 connects at a point intermediate the switch S.sub.3 and the capacitor C.sub.2, i.e. where the branches 132, 134 connect. The output terminal 104 connects at a point intermediate the switches S.sub.5, S.sub.6, i.e. where the branches 132, 134 connect again.
[0051] It should be noted that although the z-branch 120 in
[0052] Various modes of operation for the ZPUC 100 are considered. In some embodiments, the ZPUC 100 generates 5 different voltage levels with redundant switching states. When a load is placed across the terminals 102, 104, the 5 different voltage levels can be used to produce a 9-level waveform. In some other embodiments, the ZPUC 100 generates 7 different voltage levels using a more complex control approach, without redundant states.
[0053] In some embodiments, switches S.sub.1, S.sub.2 which compose the half-bridge inverter 110 have a switching frequency less than a switching frequency of switches S.sub.3 to S.sub.6 of the switching cell 130. For example, the switches S.sub.1, S.sub.2 operate at the fundamental frequency of the alternating current to be produced by or provided to the ZPUC 100 (e.g., 50 Hz, 60 Hz), and the switches S.sub.3 to S.sub.6 operate at a frequency several orders of magnitude above the fundamental frequency (e.g., 1 kHz or more). In some embodiments, a rated voltage value for switches S.sub.3 to S.sub.6 of the switching cell 130 is lower than a rated voltage value for switches S.sub.1, S.sub.2 which compose the half-bridge inverter 110. Other embodiments are also considered.
[0054] It should also be noted that the switching cell 130 is extensible. With additional reference to
[0055] With additional reference to
[0056] A version of the ZPUC 200 having no additional switching units 236 offers 8 distinct switching states, and thus can be used to produce 5 or 7 voltage levels, depending on the complexity of the switching control approach employed. Each additional switching unit 236 adds exponentially more switching states, and can thus be used to produce more voltage levels.
[0057] One potential benefit of the ZPUC 200 topology is reduced device count to generate an equivalent number of voltage levels vis-á-vis other existing VSIs. Table 1 hereinbelow shows a comparison among the number of devices necessary to produce five voltages levels in a three-phase system for several different types of VSIs.
TABLE-US-00001 TABLE 1 INVERTER DC FLYING CLAMPED ACTIVE TOTAL TYPE SOURCE CAPACITOR DIODE SWITCH COMPONENTS CHB 6 0 0 24 30 NPC 1 4 36 24 65 H-NPC 3 6 12 24 45 FC 1 9 0 24 34 PUC5 3 3 0 18 24 ZPUC5 1 9 0 18 28
[0058] With reference to
TABLE-US-00002 TABLE 2 State S.sub.1 S.sub.3 S.sub.5 V.sub.AB V.sub.AB (5L) V.sub.AB (7L) 1 1 0 0 V.sub.C1 + V.sub.C2 4E 6E 2 1 0 1 V.sub.C1 + V.sub.C2 − V.sub.C3 3E 5E 3 1 1 0 V.sub.C1 + V.sub.C3 3E 4E 4 1 1 1 V.sub.C1 2E 3E 5 0 0 0 V.sub.C2 2E 3E 6 0 0 1 V.sub.C2 − V.sub.C3 E 2E 7 0 1 0 V.sub.C3 E E 8 0 1 1 0 0 0
[0059] For the ZPUC 100, the voltage across the terminals 102, 104 (V.sub.ab) can be expressed by the following equation:
V.sub.ab=S.sub.1V.sub.C1+(1−S.sub.3)V.sub.C2+(S.sub.3−S.sub.5)V.sub.C3 (1)
where V.sub.C1, V.sub.C2, and V.sub.C3 are the voltage values at capacitors C.sub.1, C.sub.2, C.sub.3, and S.sub.1, S.sub.3, S.sub.5 are the logical values for the switches S.sub.1, S.sub.3, S.sub.5, which would be 1 when the switch is on, and 0 when the switch is off. Because of the positioning of the capacitors C.sub.1, C.sub.2, and C.sub.3, the ZPUC 100 generates voltage levels at the output terminal 104 which range from 0 to 4E (or 6E, for the 7 voltage level control scheme). As will be discussed in greater detail hereinbelow, because the output voltage of the ZPUC 100 is strictly non-negative, the ZPUC 100 can be operated as part of three-phase converters and/or modular multilevel converters (MMCs).
[0060] In order to achieve 5 different voltage levels, the relationship between the capacitors is set out by the following relationship:
V.sub.C1=.sup.V.sub.C2=3V.sub.C3=2E (2);
[0061] and in order to achieve 7 different voltage levels, the relationship between the capacitors is set out by the following relationship:
V.sub.C1=V.sub.C2=2V.sub.C3=3E (3).
[0062] The equation (1) can be generalized for the ZPUC 200 of
V.sub.abS.sub.1V.sub.C1+(1−S.sub.3)V.sub.C2+(S.sub.3−S.sub.5)V.sub.C3+ . . . +(S.sub.2n-1−S.sub.2)V.sub.Cn (4)
where ‘n’ is the number of switching units 236 in the switching cell 230.
[0063] For the ZPUC 150 of
TABLE-US-00003 TABLE 3 State S.sub.1 S.sub.3 S.sub.5 V.sub.7 V.sub.AB V.sub.AB-9L V.sub.AB-15L 1 1 0 0 0 V.sub.C1 + V.sub.C2 8E 14E 2 1 0 0 1 V.sub.C1 + V.sub.C2 − V.sub.C4 7E 13E 3 1 0 1 0 V.sub.C1 + V.sub.C4 − V.sub.C3 + V.sub.C4 7E 12E 4 1 0 1 1 V.sub.C1 + V.sub.C4 − V.sub.C3 6E 11E 5 1 1 0 0 V.sub.C1 + V.sub.C3 6E 10E 6 1 1 0 1 V.sub.C1 + V.sub.C3 − V.sub.C4 5E 9E 7 1 1 1 0 V.sub.C1 + V.sub.C4 5E 8E 8 1 1 1 1 V.sub.C1 4E 7E 9 0 0 0 0 V.sub.C2 4E 7E 10 0 0 0 1 V.sub.C2 − V.sub.C4 3E 6E 11 0 0 1 0 V.sub.C2 − V.sub.C3 + V.sub.C4 3E 5E 12 0 0 1 1 V.sub.C2 − V.sub.C3 2E 4E 13 0 1 0 0 V.sub.C3 2E 3E 14 0 1 0 1 V.sub.C4 − V.sub.C4 E 2E 15 0 1 1 0 V.sub.C4 E E 16 0 1 1 1 0 0 0
[0064] In order to achieve 9 different voltage levels, the relationship between the capacitors is set out by the following relationship:
V.sub.C1=V.sub.C2=2V.sub.C3=4V.sub.C4 (5);
[0065] and in order to achieve 15 different voltage levels, the relationship between the capacitors is set out by the following relationship:
[0066] With reference to
[0067] As illustrated in
TABLE-US-00004 TABLE 4 State S.sub.1 S.sub.3 S.sub.5 V.sub.XN V.sub.XN-5L V.sub.XN-7L 1 1 0 0 V.sub.DC − V.sub.C1 − V.sub.C2 −2E −3E 2 1 0 1 V.sub.DC − V.sub.C1 − V.sub.C2 + V.sub.C3 −E −2E 3 1 1 0 V.sub.DC − V.sub.C1 − V.sub.C3 −E −E 4 1 1 1 V.sub.DC − V.sub.C1 0 0 5 0 0 0 V.sub.DC − V.sub.C2 0 0 6 0 0 1 V.sub.DC − V.sub.C2 + V.sub.C3 E E 7 0 1 0 V.sub.DC − V.sub.C3 E 2E 8 0 1 1 V.sub.DC 2E 3E
[0068] As presented in Table 4, the voltages across the load 410 do not have any offset, and instead range from −2E to 2E for the 5 voltage level control approach. As well, this configuration allows the capacitors C.sub.1, C.sub.2, C.sub.3 of each of the ZPUCs 100.sub.1, 100.sub.2, 100.sub.3 to be charged and discharged so as to balance at desired values while minimizing ripples and offset. Also notable from Table 4, there are three pair redundant switching states to make voltage levels −E, 0, +E across the load 410. It should be pointed out that, just the capacitors which their voltage signs are different are affected and the other do not have any influence to balance the voltages. For instance, in states 2 and 3, a voltage value of −E is generated, and capacitor C.sub.1 has no effect by changing the states and in both states its situation is constant. Instead, the capacitors C.sub.2 and C.sub.3 are charged or discharged depends on the current flow and switching states. Voltage balancing is discussed in Tables 5 and 6 hereinbelow.
[0069] With reference to
[0070] The three-phase converter 500 can be used in a variety of applications, including motor drives, sources of renewable energy (e.g., for connecting with a broader grid), battery chargers, and for high-voltage direct current (HVDC). In some cases, multilevel converters which divide current between two parallel cells can make use of lower-rating current switching devices and produce lower power losses due to RI.sup.2 formula. Thus, the three-phase converter 500 can offer twice the output voltage levels of the three-phase converter 400. It should be noted that in certain embodiments, the three-phase converter 400 and/or the three-phase converter 500 employ the ZPUC 150 of
[0071] With reference to
TABLE-US-00005 TABLE 5 VOLTAGE LEVEL FROM CONDITION I.sub.AB > 0 I.sub.AB < 0 MODULATION STRATEGY NO CONDITION STATE1 STATE1 4E Vc3 > 0.5 Vc2 STATE2 STATE3 3E Vc3 < 0.5 Vc2 STATE3 STATE2 3E Vc1 > vc2 STATE5 STATE4 2E Vc1 < Vc2 STATE4 STATE5 2E Vc3 > 0.5 Vc2 STATE6 STATE7 E Vc3 < 0.5 Vc2 STATE7 STATE6 E NO CONDITION STATE8 STATE8 0
[0072] The voltage balancer 620 operates based on a balance of stored charge the capacitors C.sub.1, C.sub.2, C.sub.3 of the ZPUC 100. The voltage across each capacitor is measured and then is compared with predetermined reference voltage values. When a capacitor is above the reference voltage value, the capacitor is made to discharge. Conversely, when a capacitor is below the reference voltage value, the capacitor is made to charge.
[0073] With additional reference to
TABLE-US-00006 TABLE 6 I.sub.AB > 0 I.sub.AB < 0 State C.sub.1 C.sub.3 C.sub.2 C.sub.1 C.sub.3 C.sub.2 1 CH — CH DCH — DCH 2 CH DCH CH DCH CH DCH 3 CH CH — DCH DCH 4 CH — — DCH — 5 — — CH — — DCH 6 — DCH CH — CH DCH 7 — CH — — DCH — 8 — — — — — —
[0074] With reference to
[0075] Each of the arms 730.sub.1, 730.sub.2, 730.sub.3, 730.sub.4, 730.sub.5, and 730.sub.6 is composed of one or more ZPUCs, which can be the ZPUC 100, the ZPUC 150, and/or the ZPUC 200, as appropriate. For instance, all arms 730.sub.1, 730.sub.2, 730.sub.3, 730.sub.4, 730.sub.5, and 730.sub.6 can make use of the same type of ZPUC. In some other cases, some arms 730.sub.1, 730.sub.2, 730.sub.3, 730.sub.4, 730.sub.5, and 730.sub.6 use different ZPUCs than other arms. Other configurations are also considered.
[0076] The arms 730.sub.1 and 730.sub.4, 730.sub.2 and 730.sub.5, as well as 730.sub.3 and 730.sub.6 are connected to one-another at connection points 720, where the three-phase load 710 is also connected. One phase of the load 710 is connected to each of the branches of the three-phase MMC 700. A single-line diagram of MMC 700 is illustrated at 750, with block 752 representing the arms 730.sub.1, 730.sub.2, and 730.sub.3, and with block 754 representing the ZPUCs 730.sub.4, 730.sub.5, and 730.sub.6.
[0077] The voltage across the load 710, denoted V.sub.L, can be obtained by performing Kirchhoff's voltage law for the blocks 752 and 754:
[0078] If each of the arms 730.sub.1, 730.sub.2, 730.sub.3, 730.sub.4, 730.sub.5, and 730.sub.6 has n ZPUC 200, the voltages V.sub.xu and V.sub.xl are produced in 4n+1 levels, namely 0 to 4nE. As a result, the voltage V.sub.L, across the load 710 would vary from −2nE to 2nE in steps 1/2 E, and as a result the voltage levels at the output to the load 710 is equal to 8n+1, since the voltage in block 752 is out of phase vis-á-vis the voltage in block 754. From equation (9), it can be seen that the voltage across the load 710 can be equivalent to double the voltage across either one of the block 752, 754, if the voltage across the block 752 is negative.
[0079] Table 5 hereinabove lists the switching states for each of the ZPUCs 200 in arms 730.sub.1, 730.sub.2, 730.sub.3, 730.sub.4, 730.sub.5, and 730.sub.6 when used as part of the three-phase MMC 700.
[0080] In general, the total stored energy E.sub.C.sub.
[0081] where V.sub.C.sub.
[0082] To generate the maximum voltage level 4n+1 for the three-phase MMC 700, the ZPUCs 200 in arms 730.sub.1, 730.sub.2, 730.sub.3, 730.sub.4, 730.sub.5, and 730.sub.6 are operated in “state 1”, as defined in Table 5 hereinabove. Then to generate level 4n, the module corresponding to the first array (i.e., j=1) in equation (10) should be selected to operate in one of state 2 or 3 of Table 5, in order to discharge the related capacitor. The algorithm described in Table 5 should be used for selection between mentioned states. In other words, at least one of the ZPUCs 200 in arms 730.sub.1, 730.sub.2, 730.sub.3, 730.sub.4, 730.sub.5, and 730.sub.6 is selected to operate in one of state 2 3, to discharge associated capacitors.
[0083] With reference to
TABLE-US-00007 TABLE 7 State S.sub.1 S.sub.3 S.sub.5 S.sub.B V.sub.AB V.sub.AB-BALANCED 1 1 1 1 1 V.sub.C1 + V.sub.C2 4E 2 1 0 1 1 V.sub.C1 + V.sub.C2 − V.sub.C3 3E 3 1 1 0 1 V.sub.C1 + V.sub.C3 3E 4 1 0 0 1 V.sub.C1 2E 5 0 1 1 1 V.sub.C2 2E 6 0 0 1 1 V.sub.C2 − V.sub.C3 E 7 0 1 0 1 V.sub.C3 E 8 0 0 0 1 0 0 BLOCKING STATE 0 1 1 0 —
[0084] The connector 820 can serve to block DC fault current flow in certain switching states when providing current from a DC source coupled to the input terminal 102 toward a load coupled to the output terminal 104. In operation, the switch 824 is continually in the “on” state when providing power to the output terminal 104. When fault current flows from a short-circuited point toward the input terminal 102, and thus toward a DC source, the switch 824 is switched “off”, and the diode 822 blocks any current from flowing toward the DC source. As a result, no external circuit breaker is needed to make use of the ZPUC 800. Table. 7 shows the switching states for ZPUC 800.
[0085] With reference to
[0086] In
[0087] The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure.
[0088] Various aspects of the systems and methods described herein may be used alone, in combination, or in a variety of arrangements not specifically discussed in the embodiments described in the foregoing and is therefore not limited in its application to the details and arrangement of components set forth in the foregoing description or illustrated in the drawings. For example, aspects described in one embodiment may be combined in any manner with aspects described in other embodiments. Although particular embodiments have been shown and described, it will be apparent to those skilled in the art that changes and modifications may be made without departing from this invention in its broader aspects. The scope of the following claims should not be limited by the embodiments set forth in the examples, but should be given the broadest reasonable interpretation consistent with the description as a whole.