COFFEE ROASTER AND DEGASSER
20200107672 ยท 2020-04-09
Inventors
Cpc classification
A47J31/42
HUMAN NECESSITIES
A23F5/046
HUMAN NECESSITIES
International classification
A47J31/42
HUMAN NECESSITIES
A23F5/10
HUMAN NECESSITIES
Abstract
A method and system for preparing coffee includes roasting green coffee beans, thereby resulting in roasted coffee beans; grinding the roasted coffee beans, thereby resulting ground coffee; and degassing carbon dioxide from the ground coffee.
Claims
1. A coffee roaster and degasser, comprising: a roaster configured to roast green coffee beans, thereby resulting in roasted coffee beans; a grinder configured to grind the roasted coffee beans, thereby resulting in ground coffee; and a degassing stage configured to degas carbon dioxide from the ground coffee.
2. The coffee roaster and degasser of claim 1, wherein the degassing stage comprises a vacuum.
3. The coffee roaster and degasser of claim 2, wherein the degassing stage comprises a bloomer disposed below the vacuum.
4. The coffee roaster and degasser of claim 1, wherein the roaster is configured to cool the roasted coffee beans.
5. The coffee roaster and degasser of claim 1, further comprising a cooler configured to receive the roasted coffee beans from the roaster, and cool the roasted coffee beans, and provide the roasted coffee beans to the grinder.
6. The coffee roaster and degasser of claim 5, wherein the cooler is disposed under the roaster.
7. The coffee roaster and degasser of claim 5, wherein the cooler is disposed laterally relative to the roaster, and wherein the roaster and the cooler are connected by a tunnel.
8. The coffee roaster and degasser of claim 1, wherein the roaster comprises: a heating element configured to generated heat; a fan configured to blow air heated by the heating element and cause the green coffee beans to be tossed about the roaster; a filter for catching peals of the green coffee beans.
9. The coffee roaster and degasser of claim 8, further comprising: an exhaust connected to the roaster to divert air heated by the heating element; and a high-efficiency particular air (HEPA) filter disposed below the exhaust.
10. The coffee roaster and degasser of claim 8, wherein the roaster is configured to cool the roasted coffee beans, and wherein when the roaster roasts the green coffee beans, the heating element generates heat and the fan blows air heated by the heating element, and when the roaster reduces a temperature of the roasted coffee beans, the heating element is off, and the fan blows ambient air.
11. The coffee roaster and degasser of claim 3, wherein the bloomer comprises: a filter configured to receive the coffee grounds; a nozzle configured to spray a predetermined amount of water on the coffee grounds in the filter; and a pipe configured to pour water on the coffee grounds for a predetermined period of time after the nozzle sprays the predetermined amount of water, thereby resulting in coffee; and wherein the filter permits the coffee to pass through while inhibiting the coffee grounds.
12. The coffee roaster and degasser of claim 3, wherein the bloomer comprises: a filter configured to receive the coffee grounds; a nozzle configured to provide steam to the coffee grounds in the filter; and a pipe configured to provide steam to the coffee grounds for a predetermined period of time after the nozzle provides steam, thereby resulting in espresso; and wherein the filter permits the espresso to pass through while inhibiting the coffee grounds.
13. The coffee roaster and degasser of claim 2, further comprising a steamer to apply steam to the grounded coffee before applying the vacuum.
14. The coffee roaster and degasser of claim 2, wherein the degassing stage comprises at least one of: modulating a degree of negative pressure in the vacuum at a constant or variable interval; and modulating between negative pressure in the vacuum and positive pressure at a constant or variable interval.
15. The coffee roaster and degasser of claim 1, wherein the degassing state comprises a vacuum chamber in which negative-pressure is applied to the ground coffee to accelerate degassing.
16. The coffee roaster and degasser of claim 1, wherein the vacuum chamber includes a centrifuge such that ground coffee disposed within the vacuum chamber is centrifugally spun in sequence with the application of the negative-pressure vacuum to accelerate degassing.
17. The coffee roaster and degasser of claim 1, wherein the vacuum chamber includes a blower configured to generate a flow of air cover the coffee grounds in sequence with the application of the negative-pressure vacuum to accelerate degassing.
18. The coffee roaster and degasser of claim 1, wherein the vacuum chamber is configured to sustain positive air pressure, and includes an air pressurizer to apply positive air pressure to the ground coffee disposed within the vacuum chamber in sequence with the application of the negative-pressure vacuum to accelerate degassing.
19. A method for preparing coffee, said method comprising: roasting green coffee beans, thereby resulting in roasted coffee beans; grinding the roasted coffee beans, thereby resulting in ground coffee; and degassing carbon dioxide from the ground coffee.
20. The method of claim 19, wherein the degassing the carbon dioxide from the ground coffee comprises disposing the coffee grounds into a vacuum chamber, and vacuuming air from the vacuum chamber.
21. The method of claim 19, wherein the degassing the carbon dioxide further comprises: receiving the coffee grounds from the vacuum; and blooming the coffee grounds.
22. The method of claim 19, cooling the roasted coffee beans at a location where the coffee beans are roasted.
23. The method of claim 19, further comprising cooling the roasted coffee beans at a location directly below a location where the green coffee beans are roasted.
24. The method of claim 19, further comprising cooling the roasted coffee beans at a location lateral to a location where the green coffee beans are roasted.
25. The method of claim 19, wherein the roasting the green coffee beans comprises: blowing air heated by a heating element by a fan and causing the green coffee beans to be agitated; and filtering peals of the green coffee beans.
26. The method of claim 25, further comprising: diverting the air heated by the heating element; and filtering the air heated by the heating element with a HEPA filter.
27. The method of claim 25, further comprising cooling the roasted coffee beans by turning the heating element off and blowing ambient air by the fan.
28. The method of claim 21, wherein blooming comprises: receiving the coffee grounds in a filter; and spraying water on the coffee grounds in the filter causing the coffee grounds to bloom; pouring water on the coffee grounds after the coffee grounds bloom, thereby resulting in coffee; and allowing the coffee to pass through the filter while retaining the coffee grounds.
29. The method of claim 21, wherein blooming comprises: receiving the coffee grounds in a filter; and spraying steam on the coffee grounds in the filter causing the coffee grounds to bloom; pouring steam on the coffee grounds after the coffee grounds bloom, thereby resulting in espresso; and allowing the espresso to pass through the filter while retaining the coffee grounds.
30. The method of claim 19, wherein the degassing the carbon dioxide from the ground coffee comprises disposing the coffee grounds into a vacuum chamber and vacuuming air from the vacuum chamber by increasing the vacuum and decreasing the vacuum at constant or variable intervals.
31. The method of claim 19, wherein the degassing the carbon dioxide from the ground coffee further comprises disposing the coffee grounds into a vacuum chamber and applying a steam to the coffee grounds.
32. The method of claim 19, wherein degassing the ground coffee includes disposing the ground coffee in a vacuum chamber and evacuating air from the vacuum chamber to apply negative-pressure vacuum to the coffee grounds
33. The method of claim 32, wherein the vacuum chamber includes a centrifuge, and degassing the ground coffee includes actuating the centrifuge to centrifugally spin the coffee grounds in sequence with the application of the negative-pressure vacuum to accelerate degassing.
34. The method of claim 32, wherein the vacuum chamber includes a blower, and degassing the ground coffee includes actuating the blower to generate a flow of air over the coffee grounds in sequence with the application of the negative-pressure vacuum to accelerate degassing.
35. The method of claim 32, wherein the vacuum chamber is configured to sustain positive air pressure, and includes an air pressurizer, and degassing the ground coffee includes applying positive air pressure to the coffee grounds disposed within the vacuum chamber in sequence with the application of the negative-pressure vacuum to accelerate degassing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and other aspects, features, and advantages of certain exemplary embodiments of the present invention will be more apparent from the following description taken in conjunction with the accompanying drawings, in which:
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] The following description describes certain embodiments. The following discussion shall be understood to be only for the purpose of enabling a person of ordinary skill in the art to make and use the subject matter of any claims that are presently pending or may later be added, or which may issue in any patent. It shall be understood that the following embodiments are not limiting and nothing is essential or critical unless specifically designated.
[0024] Referring to
[0025] In certain embodiments, the roaster/cooler 110 can also cool the roasted coffee beans. After roasting, the roaster/cooler 110 cools the roasted coffee beans from a roasting temperature to a near room temperature. Note that the grinder 130 can fail when roasting hot freshly roasted beans, causing the steel burrs of the grinder 130 to absorb the heat and unnecessarily wear down.
[0026] In other embodiments, the roaster/cooler 110 can be implemented as a separate unit so that the roasting can be achieved in one container and the cooling can be achieved in another container. In this embodiment, the roaster 110 can drop the roasted coffee beans into a separate cooler located directly below or adjacent thereto. A tunnel can be provided to transfer the roasted coffee beans to the grinder 130.
[0027] The grinder 130 grinds the roasted coffee beans into ground coffee. It should be noted that many commercially available grinder can be implemented, for example, a blade grinder, a burr grinder, etc. The grind size can be adjusted using a button 117a so that the user can control optimal grind sizes to improve the flavor when brewing. The vacuum-capable chamber 140 receives the ground coffee in a vacuum chamber. In certain embodiments, a vacuum pump can remove air from the vacuum chamber with the ground coffee disposed, therein.
[0028] Note that when the roasted coffee is grounded, degassing significantly speeds up. The finer the grind, the larger the gas volume is released as the more cells that store CO2 gases are broken up and released. When the grounded coffee is in a vacuum chamber, according to one embodiment, vacuuming will place the ground beans in a negative-pressure environment to promote movement of gases. After undergoing the vacuum process, the grounded coffee are ready for brewing.
[0029] In another embodiment, when the ground coffee is in a vacuum chamber, the vacuum 140 may be configured to increase the vacuum and decrease the vacuum at constant or variable intervals. As gases flow due to a pressure differential, increasing and decreasing vacuum would have a pumping effect on the ground coffee which would promote the movement of gases out of the ground coffee. Thus, degassing can be enhanced by modifying the negative-pressure gradient when vacuuming the ground coffee in the vacuum 140.
[0030] Further, while the ground coffee undergoes the vacuum process as described above, a steam can be applied to increase oxidation according to an embodiment. All chemical reactions have higher reaction at higher temperatures. Thus, a combination use of steam and the use of vacuum would remove the volatile components in coffee, thus the ground coffee degassed at an enhanced rate according to the teachings of present invention.
[0031] The vacuum-capable chamber 140 may be implemented as to incorporate other types of treatment of the ground coffee. In certain embodiments, the vacuum-capable chamber 140 may be equipped with a centrifuge in order to spin the coffee grounds at high speeds, which may aid degassing in combination with the application of steam, and/or vacuum. The vacuum-capable chamber 140 may be equipped with a blower in order to introduce the movement of air over the ground coffee, with may aid degassing in combination with one or more of the application of steam, vacuum, and/or centrifugal spinning. The vacuum-capable chamber 140 may be implemented as to withstand pressure, and be equipped with an air pressurizer to generate positive pressure within the vacuum-capable chamber. Application of positive-pressure to the ground coffee may aid degassing in combination and/or sequence with one or more of the application of steam, vacuum, centrifugal spinning and positive pressure. It is understood any combination or sub-combination of these processes may be utilized, and any sequence of the combination or sub-combination may be utilized in order to achieve the desired result.
[0032] After vacuuming, the filter 160 receives the coffee grounds from the vacuum-capable chamber 140. The filter 160 can be implemented with a bloomer 170. The coffee grounds after degassing are further exposed to a bloom procedure in which CO2 chemicals are discharged by applying hot water via the bloomer 170 within the filter 160. In certain embodiments, the bloomer 170 uniformly infuses an amount of water from the water tank 105, causing the coffee grounds to bloom. When hot water touches the coffee grounds within the filter 160, the remaining trapped CO2 gases are further discharged. In certain embodiments, such as an espresso maker, the bloomer infuses an amount of steam, causing the coffee grounds to bloom. In certain embodiments, the vacuum-capable chamber 140 and the filter 160 can be implemented as a single unit so that the vacuuming of CO2 chemicals can be operated, as explained above, while the ground coffee from the grinder 134 is output and displaced in the filter 160 so that both vacuuming and blooming can occur in the filter 160. The filter 160 may be connected to an air inlet 155, facilitating introducing of air into the filter.
[0033] After blooming, water from the water tank 105 is poured on the coffee grounds. The coffee grounds mix with the heated water, allowing the coffee aromatics to mix with the water, resulting in coffee. The filter 160 allows the coffee to pass through to the pot 180, while retaining the coffee grounds.
[0034] Referring to
[0035] The green coffee beans can be placed into the roaster 110 by detaching the cover 111 and removing the peal filter 112, and placing the green coffee beans in the cup 113. In certain embodiments, the cover 111 and the peal filter 112 can be fit to one another, such that the cover 111 and the peal filter 112 can be removed simultaneously. It should be noted that in other embodiment, the cover 111 and the peal filter 112 can be implemented as a single unit.
[0036] The fan 114 is disposed directly under the openings or mesh bottom of the cup 113. The heating elements 115 comprising, for example, heating coils generate heat and heat the air proximate to the heating elements 115. The heat source may be from a wide range including electricity, wood, natural gas or petroleum gas. The fan 114 is configured to blow through the openings or mesh bottom of the cup 113 causing the air heated by the heating elements 115 to heat the green coffee beans fast and toss the green coffee beans evenly about the roaster 110. The speed of fan 114 can be adjusted to be increased or lowered to adjust for the beans becoming lighter during the roasting process, in order to prevent the beans from chipping. The fan speed can be also selectively controlled by a user for fine tuning roasting of the beans according to user's liking.
[0037] The roaster 110 can be easily controlled to heat the green coffee beans for a user selectable period of time, and may also be fully adjustable for users, including experienced roasters. As such, the roaster 1110 may be capable of roasting any kind of coffee including expresso beans. The user selectable period of time can be based on desired levels of roasting the green coffee beans, such as light roast, medium roast, and dark roast. As seen in
[0038] Returning to
[0039] The roaster 110 may generate a considerable amount of heated air. In some embodiments, the detachable cover 111 and removable peal filter 112 may channel the air through vents in the detachable cover 111. In other embodiments, as seen in
[0040] Referring to
[0041] Returning to
[0042] In an alternate embodiment, as shown in
[0043] In another embodiment, the roaster 110 can also cool the roasted coffee beans. After roasting the green coffee beans, the heating element 115 can be turned off, while the fan continues to operate, blowing ambient air through the bottom of the roaster 110.
[0044] Referring again to
[0045] Referring to
[0046] In the above both embodiments, the pre-roasted coffee beans can be dropped into the grinder 130 without performing any roasting and cooling operations. As a result, the pre-roasted coffee beans from another vendor or any purchased pre-roasted coffee beans can be used for a regular grinding and brewing capabilities provided by the coffee roaster and degasser 100.
[0047] Referring to
[0048] The vacuum pump 152 can vacuum the air out of the hollow 151 for a predetermined time, such as 30 seconds to 1 minute. In certain embodiments, this can be set by the user. In another embodiment, the vacuum pump 152 can increase the vacuum and decrease the vacuum at constant or variable intervals to cause a pressure difference during vacuum operation which in turn would cause CO2 gas to move out of the ground coffee. During vacuum operation, the steamer 200 may generate steam to be applied to the ground coffee in the vacuum-capable chamber 140 to exert the molecules of ground coffee to enhance degassing process.
[0049] After vacuuming the ground coffee, the vacuum 140 releases the ground coffee into the filter 160. In certain embodiments, the vacuuming step can be skipped by keeping open both the top retractable opening 153 and the bottom retractable opening 154, allowing the ground coffee to drop directly into the filter 160. For example, the vacuum-capable chamber 140 can be configured to periodically self-test the vacuum pump 152 and detect for leaks using a vacuum-pressure sensor. When the vacuum pump 152 is found to be malfunctioning, the vacuum 140 can keep both the top retractable opening 153 and bottom retractable opening 154 open. As an another example, if the user wishes to use already pre-roasted coffee beans, then the roasting operation and the vacuum operation can be skipped.
[0050] As previously described, the vacuum-capable chamber 140 may be implemented as to incorporate other types of treatment of the ground coffee. In certain embodiments, the vacuum-capable chamber 140 may be equipped with a centrifuge in order to spin the coffee grounds at high speeds, which may aid degassing in combination with the application of steam, and/or vacuum. The application of centrifugal spinning combined with the other techniques indicated herein may speed the degassing of the ground coffee beans.
[0051] The vacuum-capable chamber 140 may be equipped with a blower in order to introduce the movement of air over the ground coffee. The blowing of air over the ground coffee may trigger additional degassing, which may speed up the degassing process when used in combination or sequence with one or more of the application of steam, vacuum, and/or centrifugal spinning
[0052] The vacuum-capable chamber 140 may be implemented as to withstand positive internal pressure, and be equipped with an air pressurizer to generate positive pressure within the vacuum-capable chamber. Application of positive-pressure to the ground coffee may aid degassing in combination and/or sequence with one or more of the application of steam, vacuum, centrifugal spinning and positive pressure. It is understood any combination or sub-combination of these processes may be utilized, and any sequence of the combination or sub-combination may be utilized in order to achieve the desired result.
[0053] Referring against to
[0054] Referring back to
[0055] The control unit may include a microprocessor or any suitable type of processing circuitry, such as one or more general-purpose processors (e.g., ARM-based processors), a Digital Signal Processor (DSP), a Programmable Logic Device (PLD), an Application-Specific Integrated Circuit (ASIC), a Field-Programmable Gate Array (FPGA), a Graphical Processing Unit (GPU), a video card controller, etc.
[0056] In certain embodiments, the roaster 110 can both roast the green coffee beans and cool the roasted coffee beans. In the foregoing case, the cooler 135 can be omitted, and the roasted coffee beans can enter the grinder 130 directly from the exit chute.
[0057]
[0058] At 420, the roasted coffee beans are cooled. The roasted coffee beans can be cooled by either cooler (not depicted) at a location lateral to the roaster 110, a cooler 135 directly below the roaster 110, or in the roaster itself 110. If the roasted coffee beans are roasted in the cooler 135 or roaster 110, fan 114 blows air to cool the roasted beans. If the roasted coffee beans are cooled in the roaster 110, the heating elements 115 are turned off, and the fan 114 blows ambient temperature air through the bottom opening or mesh of the cup 113.
[0059] At 425, the grinder 130 grinds the roasted coffee beans, resulting in coffee grounds. The hollow 151 receives the coffee grounds by opening the top retractable opening 153 and closing.
[0060] At 430, the vacuum pump 152 vacuums the air from the hollow 151 for predetermined time such as 30 sec.-1 minute. Alternatively, the air pressure can be varied by increasing and decreasing the vacuum at a constant or variable level. Prior to vacuuming or during vacuuming, a steam can be applied to the ground coffee to promote oxidation. After the vacuum pump 152 vacuums the air, the bottom retractable opening 154 opens causing the coffee grounds to drop into the filter 160. As noted above, the vacuum chamber may also be equipped with a centrifuge, blower and/or air pressurizer, in order to apply one or more of centrifugal spinning, moving air or positive air pressure to the ground coffee, in tandem or in sequence with the application of negative-pressure vacuum. It is understood that any combination, and sub-combination may be utilized, in any desired sequence or cotemporaneous applications.
[0061] At 440, nozzle 165 sprays water or steam onto the coffee grounds causing the coffee grounds to bloom. After a predetermined period of time (445), such as 30 seconds, at 450 the pipe 175 pours water or steam onto the coffee grounds and filters coffee or expresso. The water or vaporized steam mixes with the coffee grounds resulting in coffee or espresso. The filter 160 retrains the coffee grounds and permits the coffee or espresso to drop into the pot 180.
[0062] The above-described embodiments of the present disclosure can be implemented in hardware, firmware or via the execution of software or computer code that can be stored in a recording medium such as a CD ROM, a Digital Versatile Disc (DVD), a magnetic tape, a RAM, a floppy disk, a hard disk, or a magneto-optical disk or computer code downloaded over a network originally stored on a remote recording medium or a non-transitory machine readable medium and to be stored on a local recording medium, so that the methods described herein can be rendered via such software that is stored on the recording medium using a general purpose computer, or a special processor or in programmable or dedicated hardware, such as an ASIC or FPGA.
[0063] As would be understood in the art, the computer, the processor, microprocessor controller or the programmable hardware include memory components, e.g., RAM, ROM, Flash, etc. that may store or receive software or computer code that when accessed and executed by the computer, processor or hardware implement the processing methods described herein.
[0064] While the invention has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.