Combustion chamber arrangement
10612780 ยท 2020-04-07
Assignee
Inventors
Cpc classification
F23R3/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00019
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/283
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23R3/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A combustion chamber arrangement comprises an annular combustion chamber, an outer casing, an inner casing and a stage of outlet guide vanes arranged at the downstream end of the combustion chamber interconnecting the outer casing and the inner casing. The combustion chamber comprises an upstream wall structure, a radially inner cowl is removably secured to a radially inner axially extending flange by fasteners and a radially outer wall structure and a radially outer cowl are removably secured to a radially outer axially extending flange by fasteners. The flange is slidably mounted on the radially inner wall structure. The flange has at least one recess in its radially inner surface and the fasteners are arranged in the recess in the radially inner surface of the flange. The cowl abuts the radially outer surface of the flange and the radially inner wall structure abuts the radially inner surface of the flange.
Claims
1. A combustion chamber arrangement comprising an annular combustion chamber, an inner casing, an outer casing and a stage of combustion chamber outlet guide vanes, the outer casing surrounding the annular combustion chamber, the annular combustion chamber surrounding the inner casing, the stage of combustion chamber outlet guide vanes being arranged at a downstream end of the annular combustion chamber, the stage of combustion chamber outlet guide vanes interconnecting the outer casing and the inner casing, the annular combustion chamber comprising an annular upstream end wall structure, a radially inner annular wall structure, a radially outer annular wall structure, a radially inner annular cowl and a radially outer annular cowl, the annular upstream end wall structure having a radially inner axially extending flange and a radially outer axially extending flange, the radially inner annular cowl being removably secured to the radially inner axially extending flange, the radially outer annular cowl being removably secured to the radially outer axially extending flange, the radially inner axially extending flange being slidably mounted on the radially inner annular wall structure, a downstream end of the radially inner annular wall structure being mounted on the inner casing or the stage of combustion chamber outlet guide vanes and the annular upstream end wall structure being mounted on the outer casing or a downstream end of the radially outer annular wall structure being mounted on the outer casing, and the radially inner axially extending flange being secured to the radially inner annular cowl by a plurality of circumferentially spaced radially extending fasteners, a radially inner surface of the radially inner axially extending flange having at least one recess, the fasteners being arranged in the at least one recess in the radially inner surface of the radially inner axially extending flange, the radially inner annular cowl abutting a radially outer surface of the radially inner axially extending flange and the radially inner annular wall structure abutting the radially inner surface of the radially inner axially extending flange.
2. A combustion chamber arrangement as claimed in claim 1 wherein the plurality of circumferentially spaced radially extending fasteners comprises a plurality of circumferentially spaced radially extending bolts or screws and cooperating nuts, heads of the bolts, heads of the screws or the nuts being arranged in the at least one recess in the radially inner surface of the radially inner axially extending flange.
3. A combustion chamber arrangement as claimed in claim 1 wherein the plurality of circumferentially spaced radially extending fasteners comprises a plurality of circumferentially spaced radially extending rivets, heads of the rivets being arranged in the at least one recess in the radially inner surface of the radially inner axially extending flange.
4. A combustion chamber arrangement as claimed in claim 1 wherein the at least one recess being an annular groove or a plurality of circumferentially spaced recesses.
5. A combustion chamber arrangement as claimed in claim 1 wherein the radially outer axially extending flange being removably secured to the radially outer annular cowl and the radially outer annular wall structure by a second plurality of circumferentially spaced radially extending fasteners, the radially outer annular cowl abutting a radially inner surface of the radially outer axially extending flange and the radially outer annular wall structure abutting a radially outer surface of the radially outer axially extending flange.
6. A combustion chamber as claimed in claim 5 wherein the second plurality of circumferentially spaced radially extending fasteners comprises a plurality of circumferentially spaced radially extending bolts or screws and cooperating nuts.
7. A combustion chamber arrangement as claimed in claim 1 wherein the radially outer axially extending flange being removably secured to the radially outer annular cowl by a second plurality of circumferentially spaced radially extending fasteners, the radially outer annular cowl abutting a radially inner surface of the radially outer axially extending flange and the radially outer annular wall structure abutting a radially outer surface of the radially outer axially extending flange.
8. A combustion chamber arrangement as claimed in claim 7 wherein the second plurality of circumferentially spaced radially extending fasteners comprises a plurality of circumferentially spaced radially extending bolts or screws and cooperating nuts.
9. A combustion chamber arrangement as claimed in claim 1 wherein the radially inner annular structure overlapping the at least one recess in the radially inner axially extending flange.
10. A combustion chamber arrangement as claimed in claim 1 wherein the radially inner annular structure abutting the radially inner surface at a first axial side and a second axial side of the radially inner surface with respect to the at least one recess in the radially inner axially extending flange.
11. A combustion chamber arrangement as claimed in claim 1 wherein an upstream end of the radially inner axially extending flange being tapered, the upstream end of the radially inner axially extending flange decreasing in thickness in an axially upstream direction to a leading edge.
12. A combustion chamber arrangement as claimed in claim 1 wherein an inner diameter of an upstream end of the radially inner axially extending flange being less than an inner diameter of an upstream end of the radially inner annular wall structure.
13. A combustion chamber arrangement as claimed in claim 1 wherein an upstream end of the radially outer axially extending flange being tapered, the upstream end of the radially outer axially extending flange increasing in thickness from a leading edge to a maximum thickness.
14. A combustion chamber arrangement as claimed in claim 13 wherein an outer diameter of the tapered upstream end of the radially outer axially extending flange being greater than an outer diameter of an upstream end of the radially outer annular wall structure.
15. A combustion chamber arrangement as claimed in claim 13 wherein heads of bolts, heads of screws or nuts being located downstream of the tapered upstream end of the radially outer axially extending flange.
16. A combustion chamber arrangement as claimed in claim 1 wherein the radially outer surface of the radially inner axially extending flange having an axial stop for the radially inner annular cowl.
17. A combustion chamber arrangement as claimed in claim 1 wherein a radially inner surface of the radially outer axially extending flange having an axial stop for the radially outer annular cowl.
18. A combustion chamber arrangement as claimed in claim 1 wherein the radially inner annular cowl and the radially outer annular cowl being integral.
19. A combustion chamber arrangement as claimed in claim 1 wherein the radially inner surface of the radially inner axially extending flange having a wear resistant coating.
20. A combustion chamber arrangement as claimed in claim 1 wherein a radially outer surface of an upstream end of the radially inner annular wall structure having a wear resistant coating.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the disclosure will now be described by way of example only, with reference to the Figures, in which:
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(4)
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DETAILED DESCRIPTION OF THE DISCLOSURE
(8) With reference to
(9) The gas turbine engine 10 works in the conventional manner so that air entering the intake 11 is compressed by the fan 12 to produce two air flows: a first air flow into the intermediate pressure compressor 13 and a second air flow which passes through the bypass duct 23 to provide propulsive thrust. The intermediate pressure compressor 13 compresses the air flow directed into it before delivering that air to the high pressure compressor 14 where further compression takes place.
(10) The compressed air exhausted from the high-pressure compressor 14 is directed into the combustion equipment 15 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive the high, intermediate and low-pressure turbines 16, 17, 18 before being exhausted through the nozzle 19 to provide additional propulsive thrust. The high 16, intermediate 17 and low 18 pressure turbines drive respectively the high pressure compressor 14, the intermediate pressure compressor 13 and the fan 12, each by suitable interconnecting shaft 20, 21 and 22 respectively.
(11) The combustion chamber 15, as shown more clearly in
(12) An outer casing 60 surrounds, is arranged radially outside, the annular combustion chamber 15 and the annular combustion chamber 15 surrounds, is arranged radially outside, an inner casing 62. A stage of compressor outlet guide vanes 64 is arranged at the downstream end of the high pressure compressor 14 and the stage of compressor outlet guide vanes 64 interconnects the outer casing 60 and the inner casing 62. A stage of combustion chamber outlet guide vanes, also known as high pressure turbine inlet guide vanes, 66 is arranged at the downstream end of the annular combustion chamber 15 and upstream of the high pressure turbine 16 and the stage of combustion chamber outlet guide vanes 66 interconnects the outer casing 60 and the inner casing 62.
(13) The upstream end of the annular combustion chamber 15 is shown more clearly in
(14) The radially inner axially extending flange 72 is secured to the radially inner annular cowl 68 by a plurality of circumferentially spaced radially extending bolts 76 and cooperating nuts 78. The radially inner annular extending flange 72 has at least one recess 84 in its radially inner surface 80 and the heads of the bolts 76 or the nuts 78 are arranged in the at least one recess 84 in the radially inner surface 80 of the radially inner annular extending flange 72. The radially inner annular cowl 68 abuts the radially outer surface 82 of the radially inner axially extending flange 72 and the radially inner annular wall structure 40 abuts the radially inner surface 80 of the radially inner axially extending flange 72.
(15) In this example the at least one recess 84 is an annular groove and the heads of all of the bolts 76, all of the nuts 78 or the heads of some of the bolts 76 and some of the nuts 78 may be located in the annular groove 84. The annular groove 84 is wide enough to accommodate the heads of the bolts 76, or the nuts 78, and the tooling for tightening the bolts 76, or the nuts 78, and the annular groove 84 is deep enough such that the heads of the bolts 76, or the nuts 78, are always under flush to the radially inner surface 80 of the radially inner annular extending flange 72 to enable the radially inner annular wall structure 40 to slide over the radially inner surface 80 of the radially inner extending flange 72. In other words the depth of the annular groove 84 is such that the heads of the bolts 76, or the nuts 78 and threaded portions of the bolts 76, do not protrude from the annular groove 84. However, the at least one recess 84 may be a plurality of circumferentially spaced recesses, e.g. a plurality of circumferentially spaced circumferentially extending grooves and the head of at least one bolt 76, or at least one nut 78, may be located in each of the circumferentially spaced recesses 84. Each recess 84 is wide enough and long enough to accommodate the heads of the bolts 76, or the nuts 78, and the tooling for tightening the bolts 76, or the nuts 78, and the recess 84 is deep enough such that the heads of the bolts 76, or the nuts 78, are always under flush to the radially inner surface 80 of the radially inner annular extending flange 72 to enable the radially inner annular wall structure 40 to slide over the radially inner surface 80 of the radially inner extending flange 72. In other words the depth of each recess 84 is such that the heads of the bolts 76, or the nuts 78 and threaded portions of the bolts 76, do not protrude from the recesses 84.
(16) The radially outer axially extending flange 74 is secured to the radially outer annular cowl 70 and the radially outer annular wall structure 42 by a plurality of circumferentially spaced radially extending bolts 86 and cooperating nuts 88. The radially outer annular cowl 70 abuts the radially inner surface 90 of the radially outer axially extending flange 74 and the radially outer annular wall structure 42 abuts the radially outer surface 92 of the radially outer axially extending flange 74.
(17) However, the radially outer axially extending flange 74 may be secured to the radially outer annular cowl 70 by a plurality of circumferentially spaced radially extending bolts 86 and cooperating nuts 88. The radially outer annular cowl abuts the radially inner surface 90 of the radially outer axially extending flange 74 and the radially outer annular wall structure 42 abuts the radially outer surface 92 of the radially outer axially extending flange 74 and the radially outer annular wall structure 42 may be welded or brazed to the radially outer axially extending flange 74.
(18) The radially inner axially extending flange 72 and the radially outer axially extending flange 74 extend in an axially upstream direction from the annular upstream end wall structure 44.
(19) As shown in
(20) The upstream end wall 41 may be manufactured by casting, or forging, and then machined to produce the cylindrical radially inner surface 80 of the radially inner axially extending flange 72, the cylindrical radially outer surface of the radially outer axially extending flange 74 and machined, e.g. turned, to produce the annular groove 84 in the cylindrical radially inner surface 80.
(21) The upstream end 98 of the radially outer axially extending flange 74 is tapered, e.g. the upstream end 98 of the radially outer axially extending flange 74 increases in thickness from a leading edge 100 to a maximum thickness. The outer diameter of the tapered upstream end 98 of the radially outer axially extending flange 74 is greater than the outer diameter of the upstream end of the radially outer annular wall structure 42. The heads of the bolts 86 or the nuts 88 are located behind, axially downstream of, the tapered upstream end 98 of the radially outer axially extending flange 74.
(22) The radially outer surface 82 of the radially inner axially extending flange 72 has an axial stop 102 for the radially inner annular cowl 68 and the radially inner surface 90 of the radially outer axially extending flange 74 has an axial stop 104 for the radially outer annular cowl 70. The radially inner annular cowl 68 and the radially outer annular cowl 70 are integral, e.g. a one piece structure, and define a plurality of apertures 106, one for each fuel injector 56. Each aperture 106 is aligned with a corresponding one of the apertures 54 in the upstream end wall 41.
(23) The radially inner surface 80 of the radially inner axially extending flange 72 has a wear resistant coating and/or the radially outer surface of the upstream end of the radially inner annular wall structure 40 has a wear resistant coating.
(24) The radially inner axially extending flange 72 and the radially outer axially extending flange 74 are parallel to the axis X-X of the annular combustion chamber 15.
(25) The third annular wall 50 of the radially outer annular wall structure 42 is mounted on the outer casing 60 by a frustoconical wall 108. The frustoconical wall 108 extends radially outwardly and in a downstream direction from the downstream end of the third annular wall 50 and has a flange 110 which is located between two flanges 112 and 114 on portions of the outer casing 60. The first annular wall 46 of the radially inner annular wall structure 40 is mounted on the inner casing 62 by a flange 116. The flange 116 extends radially inwardly from the downstream end of the first annular wall 46 and the flange 116 has a portion 118 which abuts and is secured to the inner casing 62 by nuts 122 and bolts 120.
(26) In another arrangement as shown in
(27) In a further arrangement as shown in
(28) In an additional arrangement as shown in
(29) The arrangement of the radially outer annular cowl 70, the radially outer axially extending flange 74 and the radially outer annular wall structure 42 shown in
(30) The advantage of the present disclosure is that it uses a bolted joint to secure the radially outer annular cowl and the radially outer annular wall to the annular upstream end wall, it uses a bolted joint to secure the radially inner annular cowl to the annular upstream end wall but allows the radially inner annular wall to slide relative to the upstream end wall. The present disclosure reduces the cost of manufacturing the annular combustion chamber and makes it easier to manufacture, assemble and repair the annular combustion chamber. The present disclosure enables an annular combustion chamber to have a bolted construction at its upstream end while having a sliding joint between the upstream end of the annular combustion chamber and the radially inner annular wall.
(31) Although the present disclosure has been described with reference to the downstream end of the third annular wall of the radially outer annular wall structure being mounted on the outer casing by a frustoconical wall, it may be possible to mount the downstream end of the third annular wall on the outer casing by other means, for example by mounting on the stage of combustion chamber outlet guide vanes or it may be possible to mount the upstream end wall structure on the outer casing, for example by a plurality of circumferentially spaced radially extending pins. Although the present disclosure has been described with reference to the downstream end of the first annular wall of the radially inner annular wall structure being mounted on the inner casing by a flange, it may be possible to mount the downstream end of the third annular wall on the outer casing by other means, for example by mounting on the stage of combustion chamber outlet guide vanes
(32) Although the present disclosure has been described with reference to the use of bolts and nuts to removably secure the radially inner annular cowl to the radially inner axially extending flange other suitable fasteners may be used for example screws and nuts, rivets etc. The heads of all of the screws, all of the nuts or the heads of some of the screws and some of the nuts are located in the at least one recess in the radially inner axially extending flange, e.g. the annular groove or the plurality of circumferentially spaced recesses. One head of each of the rivets are located in the at least one recess in the radially inner axially extending flange, e.g. the annular groove or the plurality of circumferentially spaced recesses. Although the present disclosure has been described with reference to the use of bolts and nuts to removably secure the radially outer annular cowl to the radially outer axially extending flange other suitable fasteners may be used for example screws and nuts, rivets etc. The heads of all of the screws, all of the nuts or the heads of some of the screws and some of the nuts are located behind the upstream end of the radially outer axially extending flange. One head of each of the rivets are located behind the upstream end of the radially outer axially extending flange. Although the present disclosure has been described with reference to the use of bolts and nuts to removably secure the radially outer annular wall structure to the radially outer axially extending flange other suitable fasteners may be used for example screws and nuts, rivets etc.
(33) Although the present disclosure has been described with reference to a separate radially inner annular cowl and a separate radially outer annular cowl it may be possible for the radially inner annular cowl and the radially outer annular cowl to be integral, e.g. a single piece or a monolithic piece.
(34) Although the present disclosure has been described with reference to the radially outer annular wall structure comprising an annular wall and a plurality of rows of tiles arranged radially within and supported by the annular wall, the upstream end of the annular wall being secured to the radially outer axially extending flange, the radially outer annular wall structure may comprise an annular wall and a single row of combustion chamber tiles which extend substantially the full length of the combustion chamber.
(35) Although the present disclosure has been described with reference to the radially outer annular wall structure comprising an annular wall and a plurality of rows of tiles arranged radially within and supported by the annular wall, the upstream end of the annular wall being secured to the radially outer axially extending flange, the radially outer annular wall structure may simply comprise an annular wall, the upstream end of the annular wall being secured to the radially outer axially extending flange. Alternatively, the radially outer annular wall structure may comprise a plurality of circumferentially arranged wall segments, the upstream end of each wall segment being secured to the radially outer axially extending flange. Each segment may comprise a box structure having a radially inner wall and a radially outer wall.
(36) Although the present disclosure has been described with reference to the radially inner annular wall structure comprising an annular wall and a plurality of rows of tiles arranged radially around and supported by the annular wall, the upstream end of the annular wall being slidably mounted on the radially inner axially extending flange, the radially inner annular wall structure may comprise an annular wall and a single row of combustion chamber tiles which extend substantially the full length of the combustion chamber.
(37) Although the present disclosure has been described with reference to the radially inner annular wall structure comprising an annular wall and a plurality of tiles arranged radially around and supported by the annular wall, the upstream end of the annular wall being slidably mounted on the radially inner axially extending flange, the radially inner annular wall structure may comprise an annular wall, the upstream end of the annular wall being slidably mounted on the radially inner axially extending flange. Alternatively, the radially inner annular wall structure may comprise a plurality of circumferentially arranged wall segments, the upstream end of each wall segment being secured to a ring and the ring being slidably mounted on the radially inner axially extending flange. Each segment may comprise a box structure having a radially inner wall and a radially outer wall.
(38) The fuel injector may be a rich burn fuel injector or a lean burn fuel injector.
(39) The combustion chamber may be a gas turbine engine combustion chamber.
(40) The gas turbine engine may be an industrial gas turbine engine, an automotive gas turbine engine, a marine gas turbine engine or an aero gas turbine engine.
(41) The aero gas turbine engine may be a turbofan gas turbine engine, a turbojet gas turbine engine, a turbo-propeller gas turbine engine or a turbo-shaft gas turbine engine.
(42) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.