Portable temperature controlled container
10610451 ยท 2020-04-07
Assignee
Inventors
Cpc classification
F25D16/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61J1/165
HUMAN NECESSITIES
F25D2201/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2321/0252
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D11/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2700/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2600/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2303/0843
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2321/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2321/0251
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D16/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
This invention relates to a portable temperature controlled container comprising a body having a storage compartment, an opening to permit access to the storage compartment and an insulated lid. The container comprises a fan, a heat sink and a first thermoelectric device, as well as a first phase change material and a second thermoelectric device in thermal communication with both the first phase change material and the storage compartment. The second thermoelectric device in thermal communication with both the first phase change material and the storage compartment is operable to transfer energy in the form of heat between the storage compartment and the first phase change material. The thermoelectric devices can be Peltier elements.
Claims
1. A portable temperature controlled container comprising: a body having an outer shell, an inner shell and an insulation layer therebetween, the body defining a storage compartment and an opening to permit access to the storage compartment; an insulated lid selectively covering the opening in the body; a first thermoelectric device in thermal communication with the storage compartment; a first phase change material in thermal communication with the first thermoelectric device; a rechargeable battery; a temperature sensor operable to measure the temperature inside the storage compartment; a controller in communication with the first thermoelectric device and the temperature sensor, the controller being operable to control the first thermoelectric device to regulate the temperature inside the storage compartment; and in which the first thermoelectric device is operable to remove energy in the form of heat from the storage compartment and transfer that energy in the form of heat to the first phase change material; and in which there is provided a second thermoelectric device controlled by the controller, a heat sink in thermal communication with the second thermoelectric device, an air passageway through the body, means for opening and closing the air passageway through the body, and a fan operable to deliver airflow through the air passageway over the heat sink; and in which the first thermoelectric device is sandwiched between the storage compartment and the first phase change material and the second thermoelectric device is sandwiched between the first phase change material and the heat sink.
2. The portable temperature controlled container as claimed in claim 1 in which the storage compartment, first thermoelectric device, first phase change material, second thermoelectric device and heat sink are arranged in a stack configuration with the storage compartment located at the top of the stack, the first thermoelectric device located immediately below the storage compartment, the first phase change material located immediately below the first thermoelectric device, the second thermoelectric device located immediately below the first phase change material and the heat sink located immediately below the second thermoelectric device, at the bottom of the stack.
3. The portable temperature controlled container as claimed in claim 1 in which there is provided a heating element controlled by the controller in thermal communication with the storage compartment.
4. The portable temperature controlled container as claimed in claim 1 in which the first phase change material (31) undergoes a liquid to solid phase transition upon cooling of that phase change material.
5. The portable temperature controlled container as claimed in claim 1 in which the first phase change material has a phase transition temperature of between 2 C. and 8 C.
6. The portable temperature controlled container as claimed in claim 4 in which the first phase change material has a phase transition temperature of 0 C.
7. The portable temperature controlled container as claimed in claim 4 in which the first phase change material is water.
8. The portable temperature controlled container) as claimed in claim 4 in which the first phase change material is a eutectic composition.
9. The portable temperature controlled container as claimed in claim 1 in which the first thermoelectric device is a peltier device.
10. The portable temperature controlled container as claimed in claim 1 in which the insulation layer comprises a vacuum insulation panel.
11. The portable temperature controlled container as claimed in claim 1 in which the insulation layer has a thermal conductivity value of the order of 0.005 W/m.Math.K.
12. The portable temperature controlled container as claimed in claim 1 in which there is provided a heat transfer block intermediate the first phase change material and the first thermoelectric device in thermal communication therewith.
13. The portable temperature controlled container as claimed in claim 1 in which the storage compartment has a volume of between 10 and 20 litres.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be more clearly understood from the following description of some embodiments thereof given by way of example only with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(22) Referring to
(23) Referring to
(24) The container 1 further comprises a first phase change material 31, a thermoelectric device, again provided by way of a peltier device 33, and a heat transfer block 35 intermediate the peltier device 33 and the phase change material 31. The peltier device 33 is in thermal communication with the storage compartment and the first phase change material 31. There is further provided a second phase change material 37, a thermoelectric device, again provided by a peltier device 39, and a heat transfer block 41 intermediate the peltier device 39 and the second phase change material 37. The peltier device 39 is in thermal communication with the storage compartment and the second phase change material 37.
(25) The container 1 body 3 comprises an outer shell 43, an inner shell 45, and an insulation layer 47 between the outer shell and the inner shell. The inner shell defines the storage compartment 15 which is effectively surrounded by the insulation layer 47. The insulation layer preferably comprises vacuum insulation panels (VIP) having a thermal conductivity value of the order of 0.005 W/m.Math.K. There is further provided a temperature sensor 49 located internal the storage compartment 15, a rechargeable battery 51, and a controller 52 in communication with the temperature sensor 49 and operable to control the peltier devices 23, 33, 39.
(26) In the embodiment shown, the first phase change material 31 undergoes a liquid to solid phase transition upon cooling of that phase change material and is operable to cool the storage compartment 15 as will be explained in greater detail below. In the embodiment shown, the first phase change material 31 undergoes the transition when cooled to approximately 4 C. The second phase change material 37 also undergoes a solid to liquid phase transition upon heating of that phase change material and is operable to heat the storage compartment, as will be explained in greater detail below. The second phase change material 37 undergoes the solid to liquid phase transition when heated to approximately 6 C. The first phase change material 31 and the second phase change material 37 do not have the same transition temperature and in some instances there will be a buffer zone of the order of approximately 1 C. to 4 C. between the two phase transition temperatures.
(27) The operation of the device will now be explained in greater detail by reference to
(28) While the peltier device 23, fan 19, heat sink 21, and heat transfer block 25 operate to cool the storage compartment 15, the peltier device 33 is operated to cool the first phase change material 31 below 4 C. thereby freezing the first phase change material 31 and if necessary the peltier device 39 is operated to heat the second phase change material above 6 C., thereby melting the second phase change material 37. It will be understood that temperature sensors may also be provided to measure the temperature of each of the first and second phase change materials 31 and 37 and this data will be delivered to the controller 52 so that the controller can operate the peltier devices 33, 39 appropriately. The internal rechargeable battery 51 is fully charged.
(29) Referring to
(30) Referring to
(31) If the ambient conditions of the external environment are above the desired temperature of 5 C., this heat will cause the temperature inside the storage compartment 15 to rise over time, as recorded by the temperature sensor 49. In order to avoid the storage compartment overheating thereby spoiling the goods, the controller operates the peltier device 33 to transfer any excess heat away from the storage compartment 15 and into the frozen, solid phase change material 31 and maintain the temperature in the storage compartment at the desired temperature of 5 C. If the ambient conditions of the external environment are below the desired temperature of 5 C., this will cause the temperature inside the storage compartment to lower over time, as recorded by the temperature sensor 49. In order to avoid the storage compartment overcooling thereby spoiling the goods by allowing the goods to freeze, the controller operates the peltier device 39 to transfer heat stored in the molten phase change material 37 into the storage compartment and maintain the temperature in the storage compartment at the desired temperature of 5 C. In this mode, it is envisaged that there will be sufficient battery power to run the peltier devices and sufficient capacity in the phase change materials 31, 37 to maintain the temperature in the storage compartment at the desired temperature of 5 C. for at least 48 hours.
(32) Referring to
(33) Referring to
(34) In
(35) Referring to
(36) It will be understood that to achieve this, the fan 19, heat sink 21, peltier device 23 and heat transfer block 25 will be operated by the controller (not shown) in such a fashion to either provide sufficient heat into the storage compartment for onward delivery to the second phase change material 37 by the peltier device 39 or to remove excess heat from the storage compartment 15 and from the first phase change material and to regulate the temperature in the storage compartment 15 to the desired temperature of 5 C. In the embodiments shown, the container 1 and components are operated so that the rate of energy transfer by the peltier device 33 is 32 Watts. In the embodiment shown, the ambient temperature outside the container is room temperature, 20 C., however the container may have experienced far hotter and colder temperatures during the previous journey.
(37) Referring to
(38) Referring to
(39) Referring now to
(40) In the embodiment of portable temperature controlled container 61 shown in
(41) One benefit of this embodiment of the invention is that when the device is being recharged, that is, when the first phase change material is being refrozen and the second phase change material is being melted, the heat does not have to pass through the storage compartment 15. This is beneficial for two reasons: First of all, the recharge time will be reduced. The peltier devices typically operate at about a 30% efficiency. In other words, it takes about 100 Watts of power to pump 30 Watts of heat. In the embodiment described with respect to
(42) In addition to the foregoing, in the embodiment shown in
(43) Referring now to
(44) The storage compartment 15, the first thermoelectric device 33, the first phase change material 31, the second thermoelectric device 23 and heat sink 63 are arranged in a stack configuration with the storage compartment 15 located at the top of the stack, the first thermoelectric device 33 located immediately below the storage compartment 15, the first phase change material 31 located immediately below the first thermoelectric device 33, the second thermoelectric device 23 located immediately below the first phase change material 31 and the heat sink 63 located immediately below the second thermoelectric device 33, at the bottom of the stack.
(45) In use, the phase change material 31 is water that is converted into ice before transit. The water 31 is converted into ice by plugging the container into a mains electricity supply 53 and the controller 52 thereafter operating the peltier device 23 to freeze the water. The peltier device 23 will deliver the heat from the phase change material 31 into the heat sink 63 and the heat from the heat sink 63 will be dissipated to the environment with the aid of a fan 65. When the water 31 is frozen, the container 81 will be ready for use in the transportation of goods.
(46) During transit, the storage compartment 15 is kept cool at the desired temperature by operating the peltier device 33 to transfer heat from the storage compartment 15 into the phase change material 31. In the embodiment shown, 4 litres of water are provided as the phase change material 31. It is calculated that this amount of phase change material will allow the container to maintain goods at 5 C. for at least 48 hours at a temperature of 43 C.
(47) If it is necessary to provide heat to the storage compartment 15, rather than operating a peltier device and a separate phase change material as described in relation to the first two embodiments, the heating element 83 can be operated. It is believed that the battery 51 will provide sufficient power to operate the heating element 83 for the limited amount of time and current draw that it will need to operate. As the rate of exchange of energy out of the container at 20 C. is lower than the rate of exchange of energy into the container at 43 C., less energy will be required to heat the container. If the container is used to transfer goods through a desert or over mountains, it is not inconceivable that the container will experience both high and low temperatures during its journey. However, the highs tend to be more extreme than the lows compared with the desired storage temperature of the goods and therefore less energy is required to adjust for low temperature conditions than required to adjust for high temperature conditions.
(48) Once at the destination, the phase change material can be replenished (i.e. refrozen) by plugging the container 81 into the mains electricity or other external supply once more and operating the peltier device 23 to cool the phase change material. It will be understood that the flaps 67, 69 will be opened and the fan 65 operated to dissipate heat from the heat sink caused by the operation of the thermoelectric (peltier) device 23.
(49) One significant advantage of the configuration shown is that the phase change material may be refrozen quickly by operating the peltier device 23 at high power. This can be done as the peltier device will not adversely affect the temperature in the storage compartment 15 as the storage compartment 15 is insulated from the peltier device 23 by the layer of phase change material therebetween.
(50) Another significant advantage of this embodiment is that the container 81 can continue to be used to store goods while plugged into the mains and while the phase change material 31 is being refrozen. The peltier device 33 can continue to operate feeding heat into the phase change material 31 while the other peltier device 23 operates (albeit typically at a faster rate) to cool the phase change material 31. Furthermore, as the replenishment or refreezing of the phase change material 31 does not require transition of energy through the storage compartment 15, goods can still be stored in the storage compartment.
(51) A third advantage of the embodiment shown in
(52) In the embodiments shown, the container will be appropriately sized so that it can transport of the order of 10 litres worth of pharmaceuticals and/or vaccines. In order to provide an internal compartment that is capable of holding 10 litres worth of product, it is envisaged that the external dimensions of the container will be of order of 570 mm (long)400 mm (wide)350 mm (high) and the container will have an unladen weight of the range of 15 to 30 kg. In those embodiments with two phase change materials and two thermoelectric devices where the container is able to operate in both hot and cold environments, the container will be designed to operate in external temperatures ranging from +40 C. to 20 C. and will have sufficient battery power and phase change material stores to operate at those temperatures for a minimum of 48 hours. The battery power will preferably be provided by 7 AHr, 12V Lead-Acid Battery. Alternatively, the battery could be provided by way of one or more 10 AHr, 4.2V Lithium Ion rechargeable batteries.
(53) It will be seen from
(54) Another important aspect of the present invention is that the container is provided with a temperature sensor that is used to monitor the temperature of the storage compartment 15. The readings from this sensor may be taken periodically, such as every few seconds, every few minutes or every hour. The readings from the sensor are sent to the controller where they are analysed and indeed may be logged in controller memory. It is envisaged that it would be preferable to have a memory that can log of the order of 10,000 records. The temperature sensor may be wired or may communicate with the controller over a wireless communication technology, such as, but not limited to, Bluetooth. Indeed, the container 1 may be provided with a data port for receipt of a plug or other connector to allow programming or communication with the controller by an external device or indeed the controller may be adapted for wireless communications.
(55) Preferably, the container will be provided with a display such as, but not limited to, an LCD display. This display could have a timer illustrated thereon indicating the battery charge state and or the amount of battery charge remaining and the time remaining before the battery is fully discharged and no longer capable of operating the peltier devices 33, 39. Furthermore, preferably the container will be provided with straps for carriage and securing the container in transit.
(56) In the embodiments shown in
(57) In the embodiments shown, the substance used in the first and the second phase change materials could be water, water with an additive to vary the freezing point of water, or indeed another liquid that has a suitable phase transition temperature. Pure (i.e. distilled) water could be provided in one or both chambers for the phase change material. The phase change materials will be stored in reservoir containers that are either expansible or that have means to accommodate expansion of the phase change material as it transitions from a liquid to a solid. This is to prevent rupture of the reservoir containers.
(58) It will be understood that the volume of phase change materials required will depend on a number of factors including: 1) the length of time that the phase change material is required to operate; 2) the conditions in which the phase change material is required to operate; and 3) the characteristics of the phase change material including the amount of energy that may be stored per unit volume (the energy storage density) of the phase change material. It is envisaged that approximately 2 litres of phase change material used to cool the storage compartment and approximately 1 litre of phase change material used to heat the storage compartment will be sufficient for most typical materials and operating conditions. In the third embodiment of the invention shown in
(59) Throughout the specification, the portable temperature controlled container 1, 61, 81 has been described for use in the transport of highly-temperature-sensitive goods such as pharmaceuticals and vaccines. However, it will be understood that the present invention, although particularly suited for those purposes, is not so limited. Indeed, the container according to the present invention could be used to transport other items including, but not limited to, organs or foodstuffs. Furthermore, it is envisaged that the container may be designed to operate at different temperature ranges than those described throughout the specification and indeed the device may vary from the dimensions specified above without departing from the scope of the present invention.
(60) In this specification the terms comprise, comprises, comprised and comprising and the terms include, includes, included and including are deemed totally interchangeable and should be afforded the widest possible interpretation.
(61) The invention is in no way limited to the embodiment hereinbefore described but may be varied in both style and construction within the scope of the claims.