Snack food container
10611512 ยท 2020-04-07
Assignee
Inventors
- Johannes Bayer (Brooklyn, NY, US)
- Martin Bernhard Dierl (Allen, TX, US)
- Eduard EDWARDS (Arlington, TX, US)
- Niklas Gustafsson (Plano, TX, US)
- David Lestage (McKinney, TX, US)
- Sunitha Nair (Dallas, TX, US)
- Bich-Van Pham (Plano, TX, US)
- Stephen Tyner (Dallas, TX, US)
- Patrick Ryan Windley (Frisco, TX, US)
Cpc classification
B65D5/068
PERFORMING OPERATIONS; TRANSPORTING
B65D77/12
PERFORMING OPERATIONS; TRANSPORTING
B65B61/18
PERFORMING OPERATIONS; TRANSPORTING
B65D5/029
PERFORMING OPERATIONS; TRANSPORTING
B65D5/4208
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D5/06
PERFORMING OPERATIONS; TRANSPORTING
B65D5/56
PERFORMING OPERATIONS; TRANSPORTING
B65D5/42
PERFORMING OPERATIONS; TRANSPORTING
B65D77/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A snack food container having a square base, side walls substantially consisting of four right triangular panels and two isosceles triangular panels, and a flat, two dimensional end seal. The container is opened by use of a tear feature just below the end seal. The container is of paperboard construction and is resealable by virtue of a score line on each side of the container located below the end seal in combination with a horizontal cut through the container located below one score line. After opening, the container can be resealed by folding the container over the score lines towards the horizontal cut. An edge of the container is then secured in the horizontal cut.
Claims
1. A snack container having a base, side walls, and a top edge, said top edge having a left side and a right side, wherein said container comprising: a substantially square base, said base having left, right, front, and back corners, wherein the final container is rigid; a first fold starting at the left corner of said base and terminating at the left side of the top edge of the container; a second fold starting at the right corner of said base and terminating at the right side of the top edge of the container; a first V shaped crease starting at the front corner of said base and terminating at the first and second folds at points in the same horizontal plane below the top edge of the container; a second V shaped crease starting at the back corner of said base and terminating at the first and second folds at points in the same horizontal plane as the top of the first V shaped crease; a flat portion defined by the top edge of the container and extending to a horizontal tear feature located above the termination points of the V shaped creases, wherein below the termination points of the top of the V shaped creases the folds and V shaped creases define four right-triangle shaped side walls and two isosceles triangle shaped side walls, wherein further above the termination points of the top of the V shaped creases the container consists of two side walls which are in planar contact with each other above the horizontal tear feature, thus forming a top seal and forming a front surface and a back surface, both of said surfaces located above the termination points of the V shaped creases; a front score line along the front surface running from the first fold to the second fold; a back score line along the back surface running from the first fold to the second fold, wherein the intersectional positions of the front score line at the first fold and the second fold corresponds to the intersectional positions of the back score line at the first fold and the second fold, wherein further said vertical location of the intersectional position of each score line at the first fold is different from the vertical location of the intersectional position of each score line at the second fold; and a cut below said front score line and within the first V shaped crease.
2. The container of claim 1, wherein the intersectional position of the score lines along one of the first or second folds is at the intersection of the horizontal tear feature and the first or second fold.
3. The container of claim 1, wherein the intersectional position of the score lines along one of the first or second folds is at the intersection of a termination point of the V shaped creases and the first or second fold.
4. The container of claim 1, wherein the cut below said front score line is a horizontal cut.
5. The container of claim 1, wherein said container comprises paperboard and a separate interior film.
6. The container of claim 5, wherein said interior film is sealed at the top seal upon construction, thereby enclosing a product, and opened when the top seal is removed from the container at the horizontal tear feature.
7. The container of claim 1, wherein said square base is less than 3 inches by 3 inches.
8. The container of claim 7, wherein said square base is about 2 inches by 2 inches.
9. The container of claim 1, wherein the first or second folds are less than 10 inches long each and greater than 6 inches long each.
10. The container of claim 9, wherein the first or second folds are less than 9 inches long each and greater than 7 inches long each.
11. The container of claim 1, wherein the vertical distance from the top edge to the termination points of the top of the V shaped creases is between 1.5 inch and 4.0 inches.
12. A snack container having a base, side walls, and a top edge, said top edge having a left side and a right side, wherein said container comprising: a substantially square base, said base having left, right, front, and back corners, wherein the final container is rigid; a first fold starting at the left corner of said base and terminating at the left side of the top edge of the container; a second fold starting at the right corner of said base and terminating at the right side of the top edge of the container; a first V shaped crease starting at the front corner of said base and terminating at the first and second folds at points in the same horizontal plane below the top edge of the container; a second V shaped crease starting at the back corner of said base and terminating at the first and second folds at points in the same horizontal plane as the top of the first V shaped crease; a flat portion defined by the top edge of the container and extending to a horizontal tear feature located above the termination points of the V shaped creases, wherein below the termination points of the top of the V shaped creases the folds and V shaped creases define four right-triangle shaped side walls and two isosceles triangle shaped side walls, wherein further above the termination points of the top of the V shaped creases the container consists of two side walls which are in planar contact with each other above the horizontal tear feature, thus forming a top seal and forming a front surface and a back surface, both of said surfaces above the termination points of the V shaped creases; a front score line along the front surface starting from the first fold or the second fold at a point below the horizontal tear feature and ending at the horizontal tear feature; a back score line along the back surface starting from the first fold or the second fold at a point below the horizontal tear feature and ending at the horizontal tear feature, wherein the intersectional position of the front score line at the first fold or the second fold corresponds to the intersectional position of the back score line at the first fold or the second fold, wherein further the intersectional position of each score line at the horizontal tear feature is the same; and a cut below said front score line and within the first V shaped crease.
13. The container of claim 12, wherein the intersectional position of the score lines along one of the first or second folds is the intersection of the horizontal tear feature and the first or second fold.
14. The container of claim 12, wherein the intersectional position of the score lines along one of the first or second folds is at the intersection of a termination point of the V shaped creases and the first or second fold.
15. The container of claim 12, wherein the cut below said front score line is a horizontal cut.
16. The container of claim 12, wherein said container comprises paperboard and a separate interior film.
17. The container of claim 16, wherein said interior film is sealed at the top seal upon construction, thereby enclosing a product, and opened when the top seal is removed from the container at the horizontal tear feature.
18. The container of claim 12, wherein said square base is less than 3 inches by 3 inches.
19. The container of claim 18, wherein said square base is about 2 inches by 2 inches.
20. The container of claim 12, wherein the first and second folds are less than 10 inches long each and greater than 6 inches long each.
21. The container of claim 20, wherein the first and second folds are less than 9 inches long each and greater than 7 inches long each.
22. The container of claim 12, wherein the vertical distance from the top edge to the termination points of the top of the V shaped creases is between 1.5 inch and 4.0 inches.
23. The container of claim 1, wherein the base is made up of four base flaps having substantially identical widths.
24. The container of claim 1, wherein the base is made up of four slightly tapered base flaps.
25. The container of claim 12, wherein the base is made up of four base flaps having substantially identical widths.
26. The container of claim 12, wherein the base is made up of four slightly tapered base flaps.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The novel features believed characteristic of the invention are set forth in the appended claims. The invention itself, however, as well as a preferred mode of use, further objectives and advantages thereof, will be best understood by reference to the following detailed description of illustrative embodiments when read in conjunction with the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(8)
(9) Also shown in
(10) In one embodiment of the invention a barrier layer, such as a film consisting of MG bleached kraft, low density polyethylene, aluminum foil, and Surlyn 1652 sealant, is attached to the paperboard blank 102 on the back side of the blank 102 such that when the side flap 104 is sealed to the left side 106, the partially constructed container then has a barrier layer on the interior of the partially constructed container. The paperboard is, in a preferred embodiment, 0.014, 0.015, 0.016, 0.018, or 0.020 caliper paperboard and is SBS, SUS, CCNB, CRB, or some combination thereof. The front of the paperboard includes a graphical treatment that includes, but is not limited to: UV (high gloss) coating, matte coating, registered matte or gloss coating, embossing, and/or debossing. Additionally, specialty inks can be used such as thermochromic and/or phosphorescent inks.
(11) A partially constructed container, as described above, is loaded with a product through the base of the partially constructed container. Such product includes, but is not limited to, bite size savory or sweet snack foods, such as: chips or crisps, nuts, popcorn, hard candy, extruded snacks, puff snacks, fried snacks, baked snacks, fruit pieces, soft candy pieces, chocolate, pretzels, cereals, and mixtures thereof. Once loaded, the construction is completed by fashioning a relatively square base using four bottom or base flaps 116, 118, 120, 122.
(12) Returning to a description of the blank 102, in a preferred embodiment, the distance 124 from the top of the blank 102 to the bottom of the shorter bottom flaps 116, 120 is about 10 inches. The distance 126 from the top of the blank 102 to the top of the bottom flaps 116, 118, 120, 122 is about 8 inches. The distance 128 from the top of the top sections 108, 110 to the bottom of the top sections 108, 110 is about 0.5 inches. The length 130 and width 132 of the side flap 104 is approximately 7.134 inches and 0.5 inches, respectively. The width 134 of the blank 102 less the side flap 104 is approximately 8 inches. The maximum width 136 of the slightly tapered bottom or base flaps 116, 118, 120, 122 is approximately 2 inches, thereby resulting in a square base upon final construction of the container of about 2 inches by 2 inches. The distance 138 from the top of the blank 104 to the top of the V shaped creases 166 is between 1 inch and 1.75 inches, and in a preferred embodiment is about 1.5 inches.
(13) Referring now to
(14) When fully constructed the container, in a preferred embodiment consists of a square base 250 and a two-dimensional flat top seal 252. The left side of the container is defined by a left fold 256. The right side of the container is defined by a right fold 254. Thus, the right fold 254 starts at the right corner 258 of the square base 250 and runs to the top right point 260 of the end seal 252. Likewise, the left fold 256 starts at the left corner 262 of the base and runs upward to the top left edge 264 of the top seal 252.
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(16) The container thus has two side walls which are in planar contact with each other above the horizontal crease 272 that defines the bottom of the end seal 252. Also depicted in the end seal 252 is a hole or opening 274. The geometry of the two folds 254, 256 and the two V shaped creases 266 provides a container (below the termination points 270 of the top of the V shaped creases 266) defined by four right triangle shaped side walls 276 and two isosceles triangle shaped side walls 278.
(17) The embodiment of the container depicted in
(18) The exact dimensions of the formed container can vary from embodiment to embodiment. For example, in a preferred embodiment the dimension of the square base 250 is less than 3 inches by 3 inches. In a more preferred embodiment the dimensions of the square base 250 is about 2 inches by 2 inches. In a preferred embodiment the length of the two folds 254, 256 is less than 10 inches long each and greater than 6 inches long each. In a more preferred embodiment the length of the two folds, 254, 256 is less than 9 inches long each and greater than 7 inches long each. In a preferred embodiment the vertical distance from the top corners 260, 264 of the top seal 252 to the top 270 of the V shaped crease 266 is between 1 inch and 2 inches.
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(20) Returning to
(21) Once the container is partially constructed it is then filled through the opening in the base with a snack product. Finally, a square base is formed using the four base flaps 116, 118, 120, 122.
(22) The method can include the step of scoring a tear feature 180 near the top of the blank 102. Further, openings can be cut in two locations 112, 114 near the top of the blank 102 such that the openings 112, 114 align upon formation of the end seal, thus forming a single opening through the end seal through which a rod can be inserted for displaying the container in a hanging configuration.
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(24) Also shown in
(25) In one embodiment of the invention a barrier layer, such as a film consisting of MG bleached kraft, low density polyethylene, aluminum foil, and Surlyn 1652 sealant, is attached to the paperboard blank 402 on the back side of the blank 402 such that when the side flap 404 is sealed to the left side 406, the partially constructed container then has a barrier layer on the interior of the partially constructed container. Alternatively, a liner can be inserted into the container after it is partially formed. The paperboard is, in a preferred embodiment, 0.014, 0.015, 0.016, 0.018, or 0.020 caliper paperboard and is SBS, SUS, CCNB, CBR, or some combination thereof. The front of the paperboard includes a graphical treatment that includes, but is not limited to: UV (high gloss) coating, matte coating, registered matte or gloss coating, embossing, and/or debossing. Additionally, specialty inks can be used such as thermochromic and/or phosphorescent inks.
(26) A partially constructed container, as described above, is loaded with a product through the base of the partially constructed container. Such product includes, but is not limited to, bite size savory or sweet snack foods, such as: chips or crisps, nuts, popcorn, hard candy, extruded snacks, puff snacks, fried snacks, baked snacks, fruit pieces, soft candy pieces, chocolate, pretzels, cereals, and mixtures thereof. Once loaded, the construction is completed by fashioning a relatively square base using four bottom or base flaps 416, 418, 420, 422.
(27) Returning to a description of the blank 402, in a preferred embodiment, the distance 424 from the top of the blank 402 to the bottom of the shorter bottom flaps 416, 420 is about 9.5 inches. The distance 425 from the top of the blank 402 to the bottom of the longer bottom flaps 418, 422 is about 10.125 inches. The distance 426 from the top of the blank 402 to the top of the bottom flaps 416, 418, 420, 422 is about 8.25 inches. The distance 428 from the top of the top sections 408, 410 to the bottom of the top sections 408, 410 is about 1.0 inches. A tear feature, 480 such as intermittent cuts through the paperboard but not the underlying liner material, defines the bottom of the top sections 408, 410. The length 430 and width 432 of the side flap 404 is approximately 8.0 inches and 1.0 inches, respectively. The width 434 of the blank 402 less the side flap 404 is approximately 8 inches. The maximum width 436 of the slightly tapered bottom or base flaps 416, 418, 420, 422 is approximately 2.0 inches, thereby resulting in a square base upon final construction of the container of about 2.0 inches by 2.0 inches. The distance 438 from the top of the blank 402 to the top of the V shaped creases 466 is between 1.5 inch and 4.0 inches, and in a preferred embodiment is about 3.0 inches.
(28) Also shown is score line 494 extending diagonally from a tear feature 480 to the top of a V shaped crease 466. The score line 496 continues on the flap 404 as well. A horizontal cut 490 is located below a score line 494 and within a V shaped crease 466. The embodiment shown in
(29) Referring now to
(30) When fully constructed the container, in a preferred embodiment, consists of a square base 550 and a two-dimensional flat top seal 552. The left side of the container is defined by a left fold 556. The right side of the container is defined by a right fold 554. Thus, the right fold 554 starts at the right corner 558 of the square base 550 and extends to the top right point 560 of the end seal 552. Likewise, the left fold 556 starts at the left corner 562 of the base and extends upward to the top left edge 564 of the top seal 552.
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(32) The container thus has two side walls which are in planar contact with each other above the tear feature 580 that defines the bottom of the end seal 552. Also depicted in the end seal 552 is a hole or opening 574. The geometry of the two folds 554, 556 and the two V shaped creases 566 provides a container (below the termination points 570 of the top of the V shaped creases 566) defined by four right triangle shaped side walls 576 and two isosceles triangle shaped side walls 578.
(33) The embodiment of the container depicted in
(34) Also shown is a horizontal cut 590 through the paperboard material (but not through the liner material). This cut 590 is located below a front score line 594 and within a V shape crease 566. There is an optional score line 592 in a semi-circular pattern shown above the cut 590. Again, in a preferred embodiment the cut 590 is only available on one side of the container, whether that be a front or back side. In an alternative embodiment, the cut 590 is a diagonal cut rather than a horizontal cut.
(35) As noted previously, shown is a flat portion defined by the top edge of the container and extending to a horizontal tear feature 580 located above the termination points 570 of the V shaped creases 566, wherein below the termination points 570 of the top of the V shaped creases 566 the folds 554, 556 and V shaped creases 566 define four right-triangle shaped side walls 576 and two isosceles triangle shaped side walls 578, wherein further above the termination points 570 of the top of the V shaped creases 566 the container consists of two side walls which are in planar contact with each other above the horizontal tear feature 580, thus forming a top seal and forming a front surface and a back surface, both of said surfaces located above the termination points 570 of the V shaped creases 566.
(36) Also shown is a front score line 594 along the front surface running from a first fold 556 to a second fold 554. Not shown (except partially in
(37) Stated differently, shown is a front score line 594 along the front surface starting from the first fold 556 or the second fold 554 at a point below the tear feature 580 and ending at the tear feature 580. A back score line 595 (shown partially in
(38) The exact dimensions of the formed container can vary from embodiment to embodiment. For example, in a preferred embodiment the dimension of the square base 550 is less than 3 inches by 3 inches. In a more preferred embodiment the dimensions of the square base 550 is about 2 inches by 2 inches. In a preferred embodiment the length of the two folds 554, 556 is less than 10 inches long each and greater than 6 inches long each. In a more preferred embodiment the length of the two folds, 554, 556 is less than 9 inches long each and greater than 7 inches long each, and most preferably about 8.25 inches long. In a preferred embodiment the vertical distance from the top corners 560, 564 of the top seal 552 to the top 570 of the V shaped crease 566 is between 1.5 inch and 4.0 inches, and preferably about 3 inches.
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(41) The foregoing is merely illustrative of the principles of this invention, and various modifications can be made by those skilled in the art without departing from the scope and spirit of the invention. It should be understood, for example, that the materials used in construction, the methods used to construct the container, and the products that fill the container may vary and are not limited by the specific disclosure stated herein.