Air intake apparatus
10612499 ยท 2020-04-07
Assignee
- AISIN SEIKI KABUSHIKI KAISHA (Kariya-Shi, Aichi-Ken, JP)
- TOYOTA JIDOSHA KABUSHIKI KAISHA (Toyota-shi, Aichi-ken, JP)
Inventors
- Yu Sakurai (Obu, JP)
- Naoki Tajima (Chiryu, JP)
- Tomohisa Senda (Kariya, JP)
- Hideaki Teramoto (Kariya, JP)
- Masaki Makihara (Okazaki, JP)
Cpc classification
F02M35/1036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10072
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10111
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
This air intake apparatus includes an air intake apparatus main body including a plurality of pieces bonded to each other along a split plane and an external gas passage formed inside the air intake apparatus main body by bonding the plurality of pieces to each other and including an external gas receiving port that directly receives external gas from a cylinder head and an external gas introduction port that introduces the external gas into a surge tank.
Claims
1. An air intake apparatus comprising: an air intake apparatus main body including a plurality of pieces bonded to each other along a predetermined split plane in a state where a surge tank and an air intake port provided between the surge tank and a cylinder head of an internal combustion engine are split by the split plane, and an external gas passage formed inside the air intake apparatus main body by bonding the plurality of pieces to each other and including an external gas receiving port that directly receives external gas from the cylinder head and an external gas introduction port that introduces the external gas into the surge tank, wherein the air intake port includes a plurality of air intake pipes respectively connected to cylinders of the internal combustion engine, and the external gas receiving port faces the cylinder head and is disposed between outlets of the air intake pipes adjacent to each other, the outlets being connected with the cylinder head.
2. The air intake apparatus according to claim 1, wherein the external gas passage further includes a chamber provided between the external gas receiving port and the external gas introduction port and having a passage sectional area larger than those of the external gas receiving port and the external gas introduction port.
3. The air intake apparatus according to claim 2, wherein in a state where the air intake apparatus main body is mounted on the cylinder head, the external gas introduction port is disposed below the chamber and connected to an upper inner surface of the surge tank.
4. The air intake apparatus according to claim 1, wherein an end of the surge tank on one side in an array direction of the plurality of air intake pipes is connected to a throttle valve, and the external gas introduction port is disposed between the air intake pipes adjacent to each other on a side closer to the throttle valve.
5. The air intake apparatus according to claim 4, wherein the external gas receiving port faces the cylinder head and is disposed between outlets of the air intake pipes adjacent to each other on a side closer to the throttle valve.
6. The air intake apparatus according to claim 1, wherein the external gas is blow-by gas.
7. The air intake apparatus according to claim 1, wherein the air intake port has an arcuate shape that is convex in a direction away from the internal combustion engine, and the external gas passage is disposed on a concave side of the arcuate air intake port and between the air intake port and the surge tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
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(8)
MODES FOR CARRYING OUT THE INVENTION
(9) Embodiments of the present invention are hereinafter described on the basis of the drawings.
First Embodiment
(10) The structure of an air intake apparatus 100 according to a first embodiment of the present invention is now described with reference to
(11) The air intake apparatus 100 according to the first embodiment of the present invention is mounted on an in-line four-cylinder engine 110, as shown in
(12) As shown in
(13) The upper piece 81 constitutes the outer peripheral side of the curved air intake port 20 and the inner peripheral side of an EGR gas passage 40 described later. The middle piece 82 constitutes the inner peripheral side of the curved air intake port 20 and the upper half of the surge tank 10. The lower piece 83 constitutes the lower half of the surge tank 10 and a distribution passage portion to the air intake port 20. Therefore, in a state where the surge tank 10 and the air intake port 20 provided between the surge tank 10 and the cylinder head 111 (see
(14) The surge tank 10 includes a hollow body 11 that extends along a cylinder row (X-axis direction) of the engine 110 (see
(15) According to the first embodiment, as shown in
(16) (Structure of Blow-by Gas Passage)
(17) The blow-by gas passage 50 is not a hose member or the like as a separate component but formed integrally with the air intake apparatus main body 80. In addition, the blow-by gas passage 50 is configured as a passage (pipeline) that connects the crankcase 3 of the engine 110 to the surge tank 10. Specifically, as shown in
(18) The inner wall surface 50a of the blow-by gas passage 50 is formed by the mating surface A (an example of a split plane) between the bonding portion 81a and the bonding portion 82a. That is, the upper piece 81 alone includes an opening 81e (see
(19) As shown in
(20) Specifically, one gas passage 7 that extends from the crankcase 3 (see
(21) As shown in
(22) As shown in
(23) The blow-by gas passage 50 is disposed on the concave side of the arcuate air intake port 20 (see
(24) As shown in
Effects of First Embodiment
(25) According to the first embodiment, the following effects can be obtained.
(26) According to the first embodiment, as hereinabove described, the air intake apparatus 100 includes the blow-by gas passage 50 formed inside the air intake apparatus main body 80 by bonding the upper piece 81 and the middle piece 82 to each other. Thus, the blow-by gas passage 50 does not project (does not protrude) outward from the outer wall surface of the air intake apparatus main body 80, and hence it is possible to significantly reduce or prevent an increase in the size of the air intake apparatus main body 80. Furthermore, the blow-by gas passage 50 includes the receiving port 51 that directly receives the blow-by gas from the cylinder head 111 of the engine 110 such that a hose member (connection member) that connects the cylinder head 111 to the blow-by gas passage 50 is not necessary. Thus, the number of components that constitute the air intake apparatus 100 can be reduced. Consequently, the air intake apparatus 100 downsized while significantly reducing or preventing an increase in the number of components can be obtained.
(27) In addition, the blow-by gas passage 50 is enclosed in (built into) the air intake apparatus main body 80, and hence the direct influence of outside air (running air in an engine room of a vehicle on which the engine 110 is mounted) on the blow-by gas that flows through the blow-by gas passage 50 is significantly reduced or prevented. Therefore, even when the engine 110 is operated under the condition of a low outside air temperature (below the freezing point), cooling of the warm blow-by gas from the crankcase 3 in the blow-by gas passage 50 is significantly reduced or prevented by heat received from the cylinder head 111 and the heat retaining property of the blow-by gas passage 50 itself. That is, it is possible to significantly reduce or prevent condensation and freezing of moisture contained in the blow-by gas for ventilating the crankcase 3 due to cooling in the blow-by gas passage 50.
(28) According to the first embodiment, the opening 81e that opens in the mating surface A is provided in the upper piece 81, and the opening 82e that opens in the mating surface A is provided in the middle piece 82. Furthermore, the blow-by gas passage 50 is formed by bonding the upper piece 81 and the middle piece 82 to each other such that the openings 81e and 82e communicate with each other. Thus, when the upper piece 81 and the middle piece 82 are bonded to each other, the openings 81e and 82e that open in the mating surface A are joined together such that the continuous blow-by gas passage 50 that extends from the receiving port 51 to the introduction port 52 can be formed inside the air intake apparatus main body 80. In other words, it is not necessary to incorporate a dedicated member for forming the blow-by gas passage 50 in the air intake apparatus main body 80, and hence it is possible to significantly reduce or prevent an increase in the number of components that constitute the air intake apparatus main body 80.
(29) According to the first embodiment, the blow-by gas passage 50 includes the chamber 53 provided between the receiving port 51 and the introduction port 52 and having a passage sectional area larger than those of the receiving port 51 and the introduction port 52. Thus, the flow velocity of the blow-by gas taken in from the receiving port 51 can be reduced in the chamber 53 and adjusted to a desired flow velocity. Therefore, the blow-by gas can be introduced into the surge tank 10 from the introduction port 52 at the optimum flow velocity, and hence the intake air and the blow-by gas can be mixed in the optimum state in the surge tank 10.
(30) According to the first embodiment, the introduction port 52 is disposed between the air intake pipes 20a and 20b. Thus, the blow-by gas passage 50 including the introduction port 52 can be efficiently disposed in the air intake apparatus main body 80 by effectively using an empty space between the air intake pipes 20a and 20b. Therefore, downsizing of the air intake apparatus main body 80 can be easily achieved.
(31) According to the first embodiment, the introduction port 52 is disposed between the air intake pipes 20a and 20b on the side closer to the throttle valve 130. Thus, the blow-by gas can be rapidly mixed with the intake air by effectively using air flow immediately after the air flow passes through the throttle valve 130 into the surge tank 10. Therefore, the intake air (mixed air of fresh air and the blow-by gas) that has been sufficiently mixed with the blow-by gas in the surge tank 10 can be easily distributed to a plurality of air intake pipes 20a to 20d.
(32) According to the first embodiment, the receiving port 51 faces the cylinder head 111 and is disposed between the outlets 21a and 21b of the adjacent air intake pipes 20a and 20b. Thus, the cylinder head 111 and the receiving port 51 of the blow-by gas passage 50 can be easily connected to each other by simply connecting the air intake apparatus main body 80 to the cylinder head 111 of the engine 110. In addition, the receiving port 51 can be efficiently disposed in the air intake apparatus main body 80 by effectively using the empty space between the air intake pipes 20a and 20b. Therefore, downsizing of the air intake apparatus main body 80 can be easily achieved.
(33) According to the first embodiment, the blow-by gas passage 50 is disposed on the concave side of the arcuate air intake port 20 and between the air intake port 20 and the surge tank 10. Thus, the blow-by gas passage 50 can be enclosed by effectively using the space between the air intake port 20 and the engine 110, and hence the air intake apparatus main body 80 can be downsized. Furthermore, the air intake apparatus main body 80 is downsized, and hence the mountability of the air intake apparatus main body 80 in an engine room of an automobile can be improved.
(34) According to the first embodiment, in a state where the air intake apparatus main body 80 is mounted on the cylinder head 111, the introduction port 52 of the blow-by gas passage 50 is disposed below the chamber 53 and connected to the upper inner surface 10a of the surge tank 10. Thus, the blow-by gas can be introduced into the surge tank 10 from the upper inner surface 10a where air flow stagnates due to deviation from main flow of the intake air that flows into the surge tank 10, and hence the intake air and the blow-by gas can be homogeneously mixed. Furthermore, the introduction port 52 is disposed below the chamber 53, and hence when the blow-by gas flows through the blow-by gas passage 50, it is possible to prevent accumulation of a large amount of moisture (condensed water) contained in the blow-by gas in the blow-by gas passage 50.
(35) According to the first embodiment, the receiving port 51 faces the cylinder head 111 and is disposed between the outlets 21a and 21b of the adjacent air intake pipes 20a and 20b on the side closer to the throttle valve 130. Thus, not only the introduction port 52 but also the receiving port 51 is disposed between the outlets 21a and 21b of the air intake pipes 20a and 20b adjacent to each other on the side closer to the throttle valve 130, and hence the path length of the blow-by gas passage 50 can be minimized.
Second Embodiment
(36) A second embodiment is now described with reference to
(37) An air intake apparatus 200 according to the second embodiment is mounted on an in-line four-cylinder engine 110. As shown in
(38) The inner wall surface 250a of the blow-by gas passage 250 is formed by a mating surface A between the bonding portion 281a and the bonding portion 282a and a mating surface B (an example of a split plane) between the bonding portion 282b and the bonding portion 283a. The upper piece 281 alone includes an opening 281e (see
(39) The blow-by gas passage 250 includes a receiving port 251 (an example of an external gas receiving port) that directly receives blow-by gas from a cylinder head 111 and an introduction port 252 (an example of an external gas introduction port) that introduces the blow-by gas into a surge tank 210. In addition, a chamber 253 is provided between the receiving port 251 and the introduction port 252. In a state where the air intake apparatus main body 280 is mounted on the cylinder head 111, the introduction port 252 is disposed below the chamber 253 and connected to the upper inner surface 210a of the surge tank 210. The passage sectional area of the chamber 253 is larger than those of the receiving port 251 and the introduction port 252. Therefore, the blow-by gas flows from the receiving port 251 to the chamber 253, is guided to the introduction port 252 while being turned back in the chamber 253, and is introduced into the surge tank 210.
(40) The blow-by gas passage 250 bridges the exit side of an air intake port 220 and the surge tank 210 inward of the curve of the air intake port 220. Therefore, the air intake port 220 that extends in a bow shape upward from a bottom portion of the surge tank 210 is also connected by the blow-by gas passage 250, and the rigidity of the air intake apparatus main body 280 made of resin is enhanced. The remaining structures of the second embodiment are similar to those of the aforementioned first embodiment.
Effects of Second Embodiment
(41) According to the second embodiment, as hereinabove described, the air intake apparatus 200 includes the blow-by gas passage 250 formed inside the air intake apparatus main body 280 by bonding the upper piece 281, the middle piece 282, and the lower piece 283 to each other. Thus, the blow-by gas passage 250 does not project outward from the air intake apparatus main body 280, and hence it is possible to significantly reduce or prevent an increase in the size of the air intake apparatus main body 280. Furthermore, the receiving port 251 that directly receives the blow-by gas from the cylinder head 111 of the engine 110 is provided in the blow-by gas passage 250 such that a hose member (connection member) that connects the cylinder head 111 to the blow-by gas passage 250 is not necessary, and hence the number of components that constitute the air intake apparatus 200 can be reduced. Consequently, the air intake apparatus 200 downsized while significantly reducing or preventing an increase in the number of components can be obtained.
(42) According to the second embodiment, the opening 281e that opens in the mating surface A is provided in the upper piece 281, and the opening 282e that opens in the mating surface A is provided in the middle piece 282. Furthermore, the opening 282f that opens in the mating surface B is provided in the middle piece 282, and the opening 283e that opens in the mating surface B is provided in the lower piece 283. In addition, the blow-by gas passage 250 is formed by bonding the upper piece 281 and the middle piece 282 to each other such that the openings 281e and 282e communicate with each other and bonding the middle piece 282 and the lower piece 283 to each other such that the openings 282f and 283e communicate with each other. Thus, the openings 281e and 282e that open in the mating surface A are joined together, and the openings 282f and 283e that open in the mating surface B are joined together such that the continuous blow-by gas passage 250 that extends from the receiving port 251 to the introduction port 252 can be easily formed inside the air intake apparatus main body 280. The remaining effects of the second embodiment are similar to those of the aforementioned first embodiment.
Modified Examples
(43) The embodiments disclosed this time must be considered as illustrative in all points and not restrictive. The range of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and all modifications (modified examples) within the meaning and range equivalent to the scope of claims for patent are further included.
(44) For example, while the blow-by gas passage 50 is formed by bonding the upper piece 81 and the middle piece 82 to each other in the aforementioned first embodiment, and the blow-by gas passage 250 is formed by bonding the upper piece 281, the middle piece 282, and the lower piece 283 to each other in the aforementioned second embodiment, the present invention is not restricted to this. The blow-by gas passage 50 may be formed inside the air intake apparatus main body by bonding four or more piece members to each other.
(45) While the blow-by gas passage 50 (250) is provided between the air intake pipes 20a (220a) and 20b (220b) adjacent to each other in each of the aforementioned first and second embodiments, the present invention is not restricted to this. For example, the blow-by gas passage 50 (250) may be provided along the air intake pipe 20a closest to the throttle valve 130.
(46) While the chamber 53 (253) having a larger passage sectional area is provided between the receiving port 51 (251) and the introduction port 52 (252) in each of the aforementioned first and second embodiments, the present invention is not restricted to this. The blow-by gas passage 50 may be formed without providing the chamber 53.
(47) While the blow-by gas is introduced into the surge tank 10 (210) via the blow-by gas passage 50 (250) in each of the aforementioned first and second embodiments, the present invention is not restricted to this. For example, EGR gas (exhaust recirculation gas) may be introduced as the external gas according to the present invention into the surge tank 10 (210) via the external gas passage enclosed in the air intake apparatus main body 80 (280).
(48) While the example in which no valve is provided in the air intake port 20 (220) to make the length of the air intake port 20 (220) (air intake path length) variable has been shown in each of the aforementioned first and second embodiments, the present invention is not restricted to this. For example, the present invention may be applied to an air intake apparatus including air intake pipes (air intake port) provided with a valve that switches the air intake path length.
(49) While the present invention is applied to the air intake apparatus 100 (200) mounted on the in-line four-cylinder engine 110 in each of the aforementioned first and second embodiments, the present invention is not restricted to this. That is, the air intake apparatus according to the present invention may be applied to a multi-cylinder engine, a V-type multi-cylinder engine, or the like other than the in-line four-cylinder engine. Alternatively, the present invention may be applied to an air intake apparatus of an internal combustion engine (engine) mounted on equipment other than that for an automobile, for example. Furthermore, as the internal combustion engine, a gasoline engine, a diesel engine, a gas engine, or the like can be applied.
DESCRIPTION OF REFERENCE NUMERALS
(50) 10, 210: surge tank 10a, 210a: upper inner surface 20, 220: air intake port 20a to 20d, 220a to 220d: air intake pipe 21a, 21b: outlet 50, 250: blow-by gas passage (external gas passage) 51, 251: receiving port (external gas receiving port) 52, 252: introduction port (external gas introduction port) 53, 253: chamber 80, 280: air intake apparatus main body 81, 281: upper piece (piece) 81e, 82e, 281e, 282e, 282f, 283e: opening 82, 282: middle piece (piece) 83, 283: lower piece (piece) 100, 200: air intake apparatus 110: engine (internal combustion engine) 111: cylinder head 130: throttle valve