Vehicular lighting assemblies and headlamps with condenser lenses configured to prevent solar damage
10612746 ยท 2020-04-07
Assignee
Inventors
- Aaron Bradley Johnson (Allen Park, MI, US)
- John Matthew Teodecki (Grosse Pointe Farms, MI, US)
- Stuart C. Salter (White Lake, MI)
- Paul Kenneth Dellock (Northville, MI, US)
Cpc classification
F21V9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/321
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q1/0011
PERFORMING OPERATIONS; TRANSPORTING
F21V5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/285
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S45/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q1/00
PERFORMING OPERATIONS; TRANSPORTING
F21S41/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vehicular lighting assembly (and methods of making the same) that includes a parabolic reflector; a condenser lens comprising a non-planar rear surface; an outer lens; a bezel between the lenses; and a light source that emanates light that strikes the reflector and exits the assembly through the condenser lens and the outer lens. Further, the non-planar rear surface of the condenser lens refracts ambient light entering the condenser lens away from the bezel. In embodiments, the non-planar rear surface can comprise a convex or a concave surface.
Claims
1. A vehicular lighting assembly, comprising: a condenser lens comprising a non-planar rear surface; an outer lens; a reflector; a bezel between the lenses; and a light source that emanates light that strikes the reflector and exits the assembly through the lenses, wherein the non-planar rear surface comprises quantum dots configured to emit light from an excitation emission in the infrared spectrum and is configured to reflect ambient light entering the condenser lens away from the bezel, and further wherein the quantum dots comprise LaF.sub.3 quantum dot nanocrystals that are doped with one or more of Yb-Er, Yb-H and Yb-Tm.
2. The assembly according to claim 1, wherein the non-planar rear surface comprises a plurality of optical facets.
3. The assembly according to claim 2, wherein each of the optical facets comprises a convex rear surface.
4. The assembly according to claim 2, wherein each of the optical facets comprises a concave rear surface.
5. The assembly according to claim 1, wherein the condenser lens further comprises an optical silicone layer over the non-planar rear surface.
6. The assembly according to claim 1, wherein the excitation emission is between about 800 nm and 1000 nm.
7. A vehicular lighting assembly, comprising: a condenser lens comprising a non-planar rear surface; an outer lens; a reflector; a bezel between the lenses; and a light source that emanates light that strikes the reflector and exits the assembly through the lenses, wherein the non-planar rear surface comprises quantum dots having a radius of between about 1 nm and about 10 nm and reflects ambient light entering the condenser lens away from the bezel, and further wherein the quantum dots comprise LaF.sub.3 quantum dot nanocrystals that are doped with one or more of Yb-Er, Yb-H and Yb-Tm.
8. The assembly according to claim 7, wherein the non-planar rear surface comprises a plurality of optical facets.
9. The assembly according to claim 8, wherein each of the optical facets comprises a convex rear surface.
10. The assembly according to claim 8, wherein each of the optical facets comprises a concave rear surface.
11. The assembly according to claim 7, wherein the condenser lens further comprises an optical silicone layer over the non-planar rear surface.
12. The assembly according to claim 7, wherein the condenser lens further comprises a plurality of optical silicone layers over the non-planar rear surface, the silicone layers comprising a plurality of optical facets.
13. The assembly according to claim 7, the non-planar rear surface comprises quantum dots having a radius of between about 2 nm and about 6 nm.
14. A vehicular lighting assembly, comprising: a condenser lens comprising a non-planar rear surface having a crown angle from 1 to 5 degrees; an outer lens; a reflector; a bezel between the lenses; and a light source that emanates light that strikes the reflector and exits the assembly through the lenses, wherein the non-planar rear surface comprises photoluminescent quantum dots and reflects ambient light entering the condenser lens away from the bezel, and further wherein the quantum dots comprise LaF.sub.3 quantum dot nanocrystals that are doped with one or more of Yb-Er, Yb-H and Yb-Tm.
15. The assembly according to claim 14, wherein the non-planar rear surface comprises a plurality of optical facets.
16. The assembly according to claim 15, wherein each of the optical facets comprises a convex rear surface.
17. The assembly according to claim 15, wherein each of the optical facets comprises a concave rear surface.
18. The assembly according to claim 14, wherein the condenser lens further comprises an optical silicone layer over the non-planar rear surface.
19. The assembly according to claim 14, wherein the condenser lens further comprises a plurality of optical silicone layers over the non-planar rear surface, the silicone layers comprising a plurality of optical facets.
20. The assembly according to claim 14, wherein the quantum dots comprise LaF.sub.3 quantum dot nanocrystals.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) For purposes of description herein, the terms upper, lower, right, left, rear, front, vertical, horizontal, interior, exterior, vehicle forward, vehicle rearward, and derivatives thereof shall relate to the invention as oriented in
(15) Described in the disclosure are various vehicular lighting assemblies, including vehicular headlamp assemblies, with condenser lenses that are configured to minimize or otherwise avoid damage to bezels and fascia elements from refraction and reflection of ambient light. Further, these vehicular lighting assembly designs are configured to minimize or otherwise avoid solar-related damage to bezels, fascia and other vehicle components, while not detracting from the overall aesthetics of the lighting assemblies and the vehicle employing them. In addition, these vehicular lighting assembly designs can avoid solar damage without detriment to the optical characteristics and/or energy usage of the designs in fulfilling their primary function(s) (e.g., production of a low-beam headlamp pattern). As such, these vehicular lighting assemblies include but are not limited to low-beam headlamps, high-beam headlamps, turn signal assemblies and parking lamp assemblies. The regulated, geometric visibility zones for these types of vehicular lighting assemblies include those identified within U.S. Federal Motor Vehicle Safety Standard 108 (FMVSS 108) and United Nations Economic Commission for Europe Regulation No. 48 (ECE 48), both of which are hereby incorporated by reference within this disclosure.
(16) Referring to
(17) Referring again to
(18) Referring now to
(19) As also depicted in
(20) Referring again to the condenser lens 50a, 50b employed in the vehicular headlamp assemblies 100a, 100b, its non-planar rear surface 52a, 52b can be defined according to a crown angle. As used herein, the crown angle is indicative of the non-planarity of the rear surface of the condenser lenses employed in the lighting assemblies of the disclosure, and defined as the maximum angle the surface makes relative to a hypothetical planar rear surface. In some implementations of the headlamp assemblies 100a, 100b, the non-planar rear surface 52a, 52b is characterized by a crown angle of at least 1 degree. Further, in some aspects, the non-planar surface 52a, 52b of a condenser lens 50a, 50b can also be characterized by a maximum crown angle of 5 degrees, to ensure that the collimation function of the condenser lens 50a, 50b is not significantly impacted by the non-planar nature of its rear surface. In an embodiment, the crown angle of the non-planar rear surface 52a, 52b ranges from about 1 degree to about 2 degrees, which ensures that ambient light entering the headlamp assembly 100a, 100b does not damage bezels 20, fascia, etc., while at the same time ensuring that the collimation function of the condenser lens 50a, 50b is not adversely impacted.
(21) In some embodiments of the vehicular headlamp assemblies 100a, 100b, the condenser lens 50a, 50b is configured with a non-planar rear surface 52a, 52b that includes one or more layers of optical silicone 152a, 152b, preferably derived from a low viscosity silicone. As these silicone materials are relatively easy to mold, they afford a large degree of dimensional control over the final dimensions of the non-planar rear surface 52a, 52b. In some aspects, the one or more layers of optical silicone 152a, 152b can be applied to the condenser lens 50a, 50b to achieve the desired degree of non-planarity, e.g., by control of its crown angle. In other aspects, the one or more layers of optical silicone 152a, 152b can be applied to the condenser lens 50a, 50b to incorporate a relatively high density of micron (e.g., from about 1 microns to 50 microns) or sub-micron (e.g., from about 0.01 microns to about 1 micron) size imperfections to increase the degree of light scattering that occurs when ambient light enters the headlamp assemblies 100a, 100b and strikes the non-planar rear surface 52a, 52b.
(22) In another embodiment of the headlamp assemblies 100a, 100b, the condenser lens 50a, 50b is configured with a non-planar rear surface 52a, 52b that incorporates a number of quantum dots 252a, 252b. As used herein, quantum dots are nanoscale semiconductor devices that tightly confine either electrons or electron holes in all three spatial dimensions and may be photoluminescent, as understood by those with ordinary skill in the field of this disclosure. In some embodiments of the assemblies 100a, 100b, the photoluminescence of the quantum dots employed in the non-planar rear surfaces 52a, 52b can be manipulated to absorb a significant portion of the spectrum of any ambient light that enters the assemblies, and then emit it at particular wavelengths at relatively low intensities. As such, the quantum dots 252a, 252b can serve to reduce the intensity of any ambient light that reflects and/or otherwise refracts within the headlamp assemblies 100a, 100b and then strikes the bezel 20, fascia and/or other comparable features in proximity to the assemblies 100a, 100b that are susceptible to thermal damage. In some embodiments, the photoluminescence of the quantum dots 252a, 252b can be manipulated to specific wavelengths by controlling the particle diameter of the quantum dots. Quantum dots 252a, 252b may have a radius, or a distance half of their longest length, in the range of between about 1 nm and about 10 nm, or between about 2 nm and about 6 nm. Larger quantum dots 252a, 252b (e.g., as having a radius of 5-6 nm) emit longer wavelength light resulting in the color of the light being such colors as orange or red. Smaller quantum dots 252a, 252b (e.g., as having a radius of 2-3 nm) emit shorter wavelengths resulting in colors such as blue and green. The wavelength of light emitted from the quantum dots 252a, 252b may vary depending on the exact composition of the quantum dots. Quantum dots 252a, 252b naturally produce monochromatic light. Exemplary compositions of the quantum dots 252a, 252b include LaF.sub.3 quantum dot nanocrystals that are doped (e.g., coated) with Yb-Er, Yb-Ho and/or Yb-Tm. Other types of quantum dots 252a, 252b that can be used include various types of tetrapod quantum dots and perovskite enhanced quantum dots.
(23) Referring again to condenser lenses 50a, 50b that are configured with non-planar rear surfaces 52a, 52b that include a plurality of quantum dots 252a, 252b, some embodiments employ quantum dots that are configured to emit light in response to an excitation emission. According to various embodiments, the quantum dots 252a, 252b may be configured to emit light by up-converting excitation light. Up-conversion works by absorbing two or more photons of a longer wavelength excitation emission. Once absorbed, the quantum dots 252a, 252b may emit one or more photons having a shorter wavelength than the wavelengths of the excitation emission. According to various embodiments, the excitation emission may be infrared light. In such embodiments, the excitation emission may have a wavelength of between about 800 nm and about 1000 nm, which can also serve to minimize the effects of any such light that exits the headlamp assemblies 100a, 100b and strikes the bezel 20, fascia and/or other features in proximity to these assemblies that are susceptible to thermal damage.
(24) The materials and compositions employed for the outer lens 10 and the condenser lens 50a, 50b can include various materials, and blends of materials, including polycarbonate and silicone, which are typically employed in automotive headlamp lens elements. In some embodiments, the materials employed in the lenses 10, 50a, 50b can possess a relatively low viscosity such that they can flow into features of a mold configured to create their various surfaces designed to ensure that the headlamp assemblies 100a, 100b achieve their particular optical function, e.g., production of low-beam and high-beam headlamp patterns. Further, low viscosity materials capable of flow within a mold are preferred in the formation of the non-planar rear surface 52a, 52b of the condenser lens 50a, 50b to achieve the desired non-planarity to reduce or eliminate solar-related damage while not significantly detracting from the overall optical performance of the headlamp assemblies 100a, 100b. To that end, materials are preferably selected for the condenser lens 50a, 50b that can be readily processed with or joined to optical grade silicone, e.g., particularly to the extent that silicone is employed in the fabrication of the non-planar rear surface 52a, 52b of the condenser lens 50a, 50b.
(25) The construction and materials for the parabolic reflector 30 of the headlamp assemblies 100a, 100b depicted in
(26) Referring again to
(27) Now referring to
(28) As also depicted in
(29) Referring now to
(30) As also depicted in
(31) Referring now to
(32) As also depicted in
(33) As demonstrated by
(34) Referring now to
(35) According to other aspects of the disclosure, the concepts of the foregoing vehicular headlamp assemblies 100a, 100b can be applied to various vehicular lighting assemblies (e.g., low-beam headlamps, high-beam headlamps, turn signals, and parking signals). As readily understood by those with ordinary skill, other vehicular and non-vehicular lighting applications can benefit from the aspects of the disclosure related to avoiding solar-related damage. Various optics can employ the concepts of the disclosure to ensure that ambient light that enters them is refracted, reflected, diffused or otherwise re-directed such that any such ambient light that exits them does not damage components in proximity to the optics.
(36) Variations and modifications can be made to the aforementioned structure without departing from the concepts of the present invention. Such variations and modifications, and other embodiments understood by those with skill in the field within the scope of the disclosure, are intended to be covered by the following claims unless these claims by their language expressly state otherwise.