Connection terminal
10615519 ยท 2020-04-07
Assignee
Inventors
Cpc classification
H01R4/48455
ELECTRICITY
International classification
H01R4/26
ELECTRICITY
Abstract
A connecting terminal having an insulating housing, a conductor insertion channel extending toward a conductor insertion axis with an at least partially circumferential conductor channel wall arranged coaxially to the conductor insertion axis, and an actuation channel disposed adjacent to the conductor insertion channel. A leg spring bent in a U-shape has a contact leg, a clamping leg and a spring bow. A push button is adapted to be received in the actuation channel in a longitudinally displaceable manner. The contact leg is mounted on the bus bar, and a clamping edge of the clamping leg forms a spring clamp connection with a contact region of the bus bar for clamping an electrical conductor inserted in the conductor insertion channel. An actuation axis defined by a displacement direction of the push button and the conductor insertion axis are aligned with each other at an angle of 5 to 30.
Claims
1. A connecting terminal comprising: an insulating housing having a conductor insertion channel extending in a direction of a conductor insertion axis with an at least partially circumferential conductor channel wall disposed coaxially to the conductor insertion axis and an actuation channel arranged adjacent to the conductor insertion channel; a leg spring bent in a U-shape, the leg spring having a contact leg, a clamping leg and a spring bow connecting the contact leg to the clamping leg; a bus bar; and a push button received in the actuation channel in a longitudinally displaceable manner, wherein the contact leg is mounted on the bus bar and a clamping edge of the clamping leg forms a spring clamp connection with a contact region of the bus bar for clamping an electrical conductor inserted into the conductor insertion channel, and wherein an actuation axis, defined by the longitudinal displacement direction of the push button in the actuation channel, and the conductor insertion axis are aligned with each other at an angle of 5 to 30.
2. The connecting terminal according to claim 1, wherein the actuation axis and the conductor insertion axis are aligned to each other at an angle of 5 to 20.
3. The connecting terminal according to claim 1, wherein the insertion channel wall forms a dividing wall to the actuation channel and the push button is guided in a section of the dividing wall, which conically tapers the conductor insertion channel.
4. The connecting terminal according to claim 1, wherein the bus bar has a connection opening and the leg spring is inserted into the connection opening, wherein in a state of actuation in which the clamping leg is displaced towards the contact leg via the push button, the push button projects into the connection opening.
5. The connecting terminal according to claim 4, wherein on an actuation end acting on the clamping leg, the push button has a shoulder that reduces a width of the actuation end, and wherein the shoulder forms a stop for an abutment on an edge region of the bus bar that delimits the connection opening.
6. The connecting terminal according to claim 1, wherein a surface of the push button facing the clamping leg and starting from an actuation head up to the clamping leg is formed free of projections.
7. The connecting terminal according to claim 1, wherein an end face of an actuation end of the push button acting on the clamping leg has a rounded contour.
8. The connecting terminal according to claim 1, wherein, in a head section situated next to a cylindrical sheath receiving section of the conductor insertion channel, the actuation channel conically widens towards an outside of the insulating housing.
9. The connecting terminal according to claim 8, wherein the push button has an actuation head in the conically widening head portion, wherein the actuation head when viewed in cross section perpendicular to the actuation axis has an increasing thickness to the outside of the insulating housing.
10. The connecting terminal according to claim 1, wherein, starting from the spring bow in a non-actuated state in which the clamping leg is not deflected by the push button towards the contact leg, the clamping leg extends in a direction of extension of the push button adjacent to the push button, and after a deflection below the actuation end of the non-actuated push button, is guided through the actuation channel and the conductor insertion channel or their mouths in its rest position, wherein a distance between the clamping leg and the contact leg is smallest at the deflection, and the actuation end biases the section of the clamping leg situated behind the deflection when viewed from the spring bow and slides along the section upon displacement of the push button in the actuation channel.
11. The connecting terminal according to claim 10, wherein the deflection is at an internal angle in the range of 90 to 160.
12. The connecting terminal according to claim 1, wherein the clamping leg with its front edge forms the clamping edge on the clamping leg end, wherein a clamping section comprising the clamping edge end with the clamping edge is bent pointing towards the connection opening of the bus bar.
13. The connecting terminal according to claim 1, wherein in each state of actuation, the clamping leg exerts a force on the push button at an angle of less than 50 to a sliding plane, at which the push button is guided longitudinally displaceably.
14. The connecting terminal according to claim 1, wherein the actuation axis and the conductor insertion axis independently intersect the clamping leg of the clamping spring at different intersections and pass through a connection opening in the bus bar spaced from each other and intersect below the level of the bus bar, which comprises the connection opening.
15. The connecting terminal according to claim 1, wherein the push button has a shoulder, which forms a return stop with a projection in the actuation channel counter to the actuation direction of the push button.
16. The connecting terminal according to claim 1, wherein there is a dividing wall between the actuation channel and the conductor insertion channel and wherein a boundary wall of the actuation channel opposite the dividing wall is inclined relative to the actuation axis.
17. The connecting terminal according to claim 1, wherein the push button has groove-like recesses.
18. A connecting terminal comprising: an insulating housing comprising a conductor insertion channel extending toward a conductor insertion axis with an at least partially circumferential conductor channel wall arranged coaxially to the conductor insertion axis, and an actuation channel disposed next to the conductor insertion channel; a leg spring bent in a U-shape, the leg spring having a contact leg, a clamping leg, and a spring bow connecting the contact leg to the clamping leg; a bus bar with a connection opening; and a push button received in the actuation channel in a longitudinally displaceable manner, wherein the leg spring is inserted in the connection opening, the contact leg is mounted on the bus bar and a clamping edge of the clamping leg forms a spring clamp connection with a contact region of the bus bar for clamping an electrical conductor inserted in the conductor insertion channel, wherein, in a state of actuation in which the clamping leg is displaced towards the contact leg via the push button, the bus bar and the push button project into the connection opening and that a center actuation axis of the actuation channel is offset toward the center axis of the connection opening in a width direction of the connection opening and an actuation head received in the actuation channel is thicker in the width direction than an adjoining section of the push button leading towards the connection opening.
19. The connecting terminal according to claim 18, wherein the push button is aligned tilted to the opening plane of the connection opening in the actuation channel from the actuation head towards the actuation end when viewed in cross section in the width direction of the connection opening.
20. The connecting terminal according to claim 18, wherein the actuation axis is aligned approximately perpendicular to a plane spanned by the connection opening.
21. The connecting terminal according to claim 18, wherein the conductor channel wall forms a dividing wall to the actuation channel and wherein the push button is guided in a section of the dividing wall that is tapered conically in a direction of the conductor insertion channel and is aligned in parallel with the actuation axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION
(16)
(17) The insulating housing 2 has a conductor insertion channel 3 which is delimited by circumferential conductor channel walls 4. An actuation channel 5 is arranged next to the conductor insertion channel 3 in which a push button 6 is displaceably mounted. The conductor channel wall 4 of the conductor insertion channel adjoining the actuation channel 5 forms a dividing wall 7 to the actuation channel 5.
(18) The connecting terminal 1 further has a bus bar 8 with a connection opening 9, which is introduced into the plane which is spanned by the bus bar 8. The connection opening 9 is formed as a material passage having lateral guide walls 10a that project downward from the plane of the bus bar 8 in the insertion direction of an electrical conductor and are oriented in the longitudinal direction of the bus bar 8, as well as a bearing wall 10b and a clamping wall 10c. The guide walls 10a are integrally formed from the material of the bus bar 8 and provide guide walls for an electrical conductor.
(19) A leg spring 11 bent in a U-shape is inserted into this connection opening 9 of the bus bar 8. The leg spring 11 has a contact leg 12 which rests against a bearing wall 10b projecting from the bus bar 8 and is supported there. A spring bow 13 adjoins the contact leg 12 of the leg spring 11. The leg spring is received in a free space of the insulating housing 2. The range of motion of the leg spring 11 may be limited by the wall surfaces of the insulating housing 2 restricting the free space, and optionally by an additional holding pin 14.
(20) A clamping leg 15 diametrically opposed to the contact leg 12 adjoins the spring bow 13. This clamping leg 15 dives with its free connecting terminal end into the connection opening 9. The clamping leg 15 forms a clamping edge 17 on the clamping leg end 16 with its end edge. An electrical conductor introduced in the conductor insertion channel 3 can then be clamped between the clamping edge 17 and the bus bar 8. For this purpose, the bus bar 8 provides a clamping wall 10c which is integrally formed from the material of the bus bar 8 and extends obliquely to the plane of the bus bar 8 into the alignment of the connection opening 9. This clamping wall 10c is formed by a bending contour such that a projecting contact edge 19 is provided and, in the illustrated state of rest, the clamping edge 17 abuts the connection opening 9 of the clamping wall 18 without the conductor being inserted.
(21) In the vicinity of the spring bow 13, the clamping leg 15 has a deflection 20 and is guided such that in the illustrated non-actuated state in which the clamping leg 15 is not deflected by the push button 6, the clamping leg 15 extends starting from the spring bow 13, initially in the direction of extension of the push button 6 next to the push button 6 and at the deflection 20 ultimately below the actuation end 21 of the push button 6. The clamping leg 15 is transversely guided in this way through the actuation channel 5 and the conductor insertion channel 3, i.e., through the mouths thereof. Transverse is understood to mean that the clamping leg 15 intersects with the actuation channel 5 and the conductor insertion channel 3 at an angle of more than 45 and is thus aligned substantially perpendicular thereto.
(22) The clamping leg 15 is further formed with its deflection 20 such that the distance between clamping leg 15 and contact leg 12 is the smallest at the deflection.
(23) Furthermore, it is clear that in the non-actuated state the dividing wall 7 is formed down to the clamping leg 15. The dividing wall 7 does not have to touch the clamping leg 15, but instead can adjoin it at a distance of a small gap. However, this distance should be as small as possible and preferably less than the thickness of the clamping leg 15 as a threshold for tolerance. It is thus achieved that also in the vicinity of the clamping spring 11, the push button 6 is guided in a region in which the force action by the clamping spring 11 on the push button 6 and thus on the adjoining dividing wall 7 is the greatest.
(24) It is further evident that in the area of the conductor insertion channel 3 leading outward, a cylindrical sheath receiving section M is created by the circumferential conductor channel walls 4. This sheath receiving section M can also be oval or polygonal. It is only essential that in the area of the sheath receiving section M, the diameter or the cross sectional area over the conductor insertion axis L is constant. The conductor insertion axis L is determined by the direction of extension of the conductor insertion channel 3 and thus by the conductor channel walls 4 centrally extending thereto.
(25) A section conically tapering toward the bus bar 8 adjoins the sheath receiving section M. In this conically tapering region of the conductor insertion channel 3, the dividing wall 7 serving as a partition to the actuation channel 5 extends in the direction of the actuation axis B and is aligned in parallel with said actuation axis B. The actuation axis B is determined by the direction of extension of the push button 6 and by the shape of the interior walls of the actuation channel 5 adapted thereto, which run concentrically around the actuation axis B.
(26) It is clear that the actuation axis B is aligned at an angle to the conductor insertion axis L. The angle between the actuation axis B and the conductor insertion axis L is in the range of 5 to 20. In the illustrated embodiment, it is approximately 15+/5.
(27) It is also clear that the actuation axis B is aligned approximately perpendicular to the plane of the bus bar 8 and thus to the plane which is spanned by the connection opening 9. The conductor insertion axis L is at an inner angle of about 75 to the plane of the bus bar 8.
(28) It can also be seen that in a head section, which is adjacent to the cylindrical sheath section M, the actuation channel 5 is widened conically towards the outside of the insulating housing 2. In this conically widening head section of the actuation channel 5, the actuation head 22 of the push button 6 increases in thickness towards the top end when viewed in cross section from the conductor insertion channel 3 to the clamping spring, i.e., in the illustrated section.
(29) At the top end of the push button 6 there is an actuation slot 23 or other recess, which is provided for receiving the end of an actuation tool.
(30) The dividing wall 7 between the conductor insertion channel 3 and the actuation channel 5 has a lobe 24 at its outer end. The latter is formed by elastic deformation after demolding an injection molding tool part from the conductor insertion channel 3 and the actuation channel 5.
(31)
(32) The clamping leg 15 is shown in two deflection states. In the upper state overlapping the push button 6, the push button 6 would not dip into the connection opening 9 of the bus bar 8. In this case, the mating dimension S.sub.1 for clamping an electrical conductor would be much lower than the smallest diameter of the conically tapering conductor insertion channel 3. An electrical conductor would then encounter the connecting terminal end 16 and be guided by the latter into this bottleneck.
(33) The actual deflection state of the clamping leg 15 is the one deflected further having the mating dimension S.sub.2. It becomes apparent that here, a mating dimension is achieved that almost corresponds to the entire smallest diameter of the conically tapering conductor insertion channel 3. In this state, the push button 6 dips with its actuation end 21 into the connection opening 9 of the bus bar 8 with a depth T. This depth T is greater than the thickness of the bus bar 8 in the area adjoining the connection opening 9. It becomes evident that an electrical conductor guided by the dividing wall 7, which is inserted into the conductor insertion channel 3, is subsequently first guided through the actuation end 21 of the push button 6 to then first reach the clamping edge 17. The actuation end 21 of the push button 6 thus lies between the free end of the dividing wall 7 facing the inside of the connecting terminal and the clamping leg end 16. The clamping edge 17 of the clamping leg 15 is thus recessed from the actuation end 21 of the push button 6.
(34) It is also clear that the smallest distance of the clamping leg 15 to the contact leg 12, even in the state of actuation, is also present at least in the area of the deflection 20.
(35) When the push button 6 is actuated, the actuation end 21 slides downward along the clamping leg 15 toward the further deflection to the clamping leg end 16 in the area adjoining the deflection 20. Thus, a relatively long sliding path along the clamping leg 15 is utilized. This embodiment, in conjunction with the dividing wall 7 pulled down to the area adjacent to the bus bar 8 and the push button 6 which extends without projection towards the actuation axis B and is active in the alignment of the actuation axis 8 with its actuation end 21, ensures that the deformation forces on the push button 6 are minimal. In addition, the interaction between push button 6 and clamping spring 11 is optimal due to the long actuation stroke. The small space available in the connection opening 9 for clamping the electrical conductor and for receiving the clamping spring 11 may continue to be utilized to accommodate the push button 6 by the angular offset of actuation axis B and conductor insertion axis L. This way, it is possible in the completely actuated state to act on the clamping spring 11 at a point as far away from the spring bow 13 as possible, thereby optimizing the force effects.
(36) It also becomes clear that in the completely actuated, pushed-down state, the actuation head 22 conically widening towards the outside has adapted to the head portion of the actuation channel 5, which conically widens towards the outside of the insulating housing 2. In this case, an optional step 25 at the head portion together with a step 26 in the actuation channel 5 can form a stop, by means of which the displacement of the push button 6 to the bus bar 8 is delimited.
(37)
(38) It is also clear that the dividing wall 7 forming a conductor channel wall 4 is curved between the conductor insertion channel 3 and the actuation channel 5 when viewed in the cross section of the conductor insertion channel 3. The actuation head 22 has a curved contour adapted thereto. This also applies to the section of the push button 6 adjoining the actuation head 22 and leading towards the actuation end 21, which thus has a constant cross section over its length.
(39)
(40) It can also be seen that at its actuation end 21 acting on the clamping leg 15, the push button 6 has a shoulder 29a, 29b which decreases to the width of the actuation end 21 as compared to the central portion 27 and the actuation head 22. This shoulder 29a, 29b forms a stop for bearing on an edge portion 30 of the bus bar 8 delimiting the connection opening 9.
(41) The width of the actuation portion 21 seen in the illustrated cross section is adapted to the width of the connection opening 9 in the bus bar 8 and at least slightly less than said width of the connection opening 9. In this way, it is ensured that the push button 6 can dip into the connection opening 9.
(42)
(43)
(44)
(45) It is clear that here, too, the conductor insertion channel 3 first has a cylindrical sheath section M, which then transitions into a conically tapered section. The dividing wall 7 in this region which tapers conically forms a support and sliding surface G for the push button 6. The sliding surface G is aligned in parallel with the actuation axis B. Here, too, the dividing wall 7 is drawn down so far from the upper plane of the bus bar 8 or from the plane which is spanned by the connection opening 9 that in the non-actuated state, the clamping leg 15 is spaced immediately adjacent to the dividing wall 7, where appropriate, with a small gap.
(46) In this embodiment, the actuation head 22 has a lug 31 projecting in the direction of the conductor insertion channel 3, which in the non-actuated state protrudes freely into the conically widening head portion of the actuation channel 5.
(47) In the region adjacent to the clamping spring 11, the push button 6 is designed free of projections and tapers up to the actuation end 21. The clamping leg 15 exerts an actuation force F on the clamping end 21 of the push button 6, which, as shown, is aligned at an acute angle to the sliding plane G or the actuation axis B. This acute angle amounts to less than 50. In the illustrated non-actuated state, the internal angle of the direction of force F to the sliding plane G amounts to about 30.
(48) In this exemplary embodiment also, the actuation axis B is arranged offset at an angle to the conductor insertion axis L. Here, too, this angle is about 15+/5.
(49) Very suitable is an angle of 16, wherein the actuation axis B is perpendicular to the plane of the bus bar 8 or to the plane spanned by means of the connection opening 9 in the bus bar 8.
(50)
(51) In both exemplary embodiments, it is clear that the conductor channel wall 4 opposite the dividing wall 7 is initially guided beyond the sheath receiving section M without an inclined surface. The inclined surface adjoining there, which leads to the conical tapering of the conductor insertion channel 3, is situated below the sheath receiving section M when viewed in the conductor insertion direction towards the bus bar 8.
(52) Whereas the dividing wall 7 extends in a straight line to the actuation channel 5 below the sheath receiving section M, on the opposite side after a first inclined surface, the conductor channel wall 4 has a further end portion which follows substantially the direction of extension of the conductor channel wall 4 in the sheath receiving section M. This end portion then merges into the transition of the connection opening 9 for connecting the bus bar 8 and serves therefore as an extension of the clamping wall 10c.
(53) In the first exemplary embodiment, on the other hand, the dividing wall 7 is rectilinear towards the bus bar 8 towards the actuation opening in the area of the guide section for the push button 6. However, the dividing wall 7 has a nonuniform cross section in this guide section and forms a wall section below the sheath section M, which conically tapers the conductor insertion channel 3. Adjoining this conical tapering of the conductor insertion channel 3, in the mouth towards the connection opening 9 in the bus bar 8, the end portion of the conductor insertion channel 3 merges into a cylindrical section or a section with a constant cross section.
(54)
(55) It is clear that the actuation head 22 is somewhat thicker in the width direction than over the remaining portion. Thus, the actuation opening of the actuation channel 5 in the width direction can be filled out as much as possible except for a small lateral gap. In the actuation channel 5, the push button 6 is aligned slightly tilted in the series-line up direction of the terminal block on a mounting rail, i.e., in the direction of the side walls. Thus, at both ends of a terminal block, in each case the same symmetrical push button 6 can be used reversibly, and a uniform connection diagram is achieved.
(56)
(57)
(58)
(59)
(60) It can also be seen that the push button 6 has groove-like recesses 32 in the area of the bearing surfaces 28a, 28b. These can be different for different variants of the push button 6. The groove-like recesses 32 are thus encodings that can be detected using automated optical sensing and can be used for an automated assembly.
(61)
(62) The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.