Apparatus and method for measuring diametrical stiffness of tread ring

Abstract

An apparatus 1 for measuring a diametrical stiffness of a tread ring 100 for an airless tire 101 comprises: a device 2 for supporting the tread ring, a device 3 for applying a constant load F to the supported tread ring across the diameter of the tread ring, and a device 4 for measuring the amount of deflection of the tread ring across the above-said diameter caused by the applied load F.

Claims

1. An apparatus for measuring a diametrical stiffness of a tread ring for an airless tire which comprises a hub to be fixed to an axle of a vehicle, the tread ring disposed radially outside the hub and defining a tire tread, and spokes extending radially from the hub to the tread ring to connect therebetween, comprising: a support device for supporting the tread ring, a load applying device for applying a constant load F to the supported tread ring across a diameter of the tread ring, and a measuring device for measuring an amount of deflection of the tread ring across said diameter caused by the applied load F, wherein the support device supports the tread ring so that the whole of the tread ring deflects in the diametrical direction, and the support device does not include a restraint portion restraining a part of the tread ring in a non-deformable manner.

2. The apparatus according to claim 1, wherein the support device comprises a support member for supporting the tread ring in its vertical position, the support member has a receiving surface on which the tread ring in its vertical position is put to support a lower end of the tread ring, and the receiving surface is curved to accord with the tire tread.

3. The apparatus according to claim 2, wherein the support device does not contact with the tread ring, excepting the receiving surface.

4. The apparatus according to claim 2, wherein the load applying device comprises a weight member to be placed on an upper end of the tread ring in its vertical position so that the constant load is applied to the tread ring across the diameter.

5. The apparatus according to claim 4, wherein the load applying device comprises a weight receiving tray for supporting the weight member to be freely movable in the vertical direction.

6. A method for measuring a diametrical stiffness of a tread ring for an airless tire which comprises a hub to be fixed to an axle of a vehicle, the tread ring disposed radially outside the hub and defining the tire tread, and spokes extending radially from the hub to the tread ring to connect therebetween, comprising: a load applying step of applying a constant load F to the tread ring across its diameter with the tread ring being supported by a support device, and a deflection measuring step of measuring the amount of deflection of the tread ring across the above-said diameter caused by the applied load F, wherein the support device supports the tread ring so that the whole of the tread ring deflects in the diametrical direction, and the support device does not include a restraint portion restraining a part of the tread ring in a non-deformable manner.

7. The method according to claim 6, wherein in the deflection measuring step, the amount of deflection is measured when a predetermined loading time Tm has elapsed from the application of the load F.

8. The method according to claim 7, wherein the predetermined loading time Tm is in a range from 2 to 200 seconds.

9. The method according to claim 7, wherein the load F is such that the amount hm of deflection measured when the predetermined loading time Tm has elapsed from the application of the load F falls within a range from 0.1% to 5.0% of the diameter Db of the tread ring measured when the load F is not yet applied.

10. The method according to claim 7, wherein the load F is such that the amount hm of deflection measured when the predetermined loading time Tm has elapsed from the application of the load F falls within a range from 0.2% to 3.0% of the diameter Db of the tread ring measured when the load F is not yet applied.

11. The method according to claim 6, which further comprises: a determination step of determining whether the tread ring is acceptable or not, based on a measurement result obtained by the deflection measuring step, wherein the measurement result includes, as a criterion, a ratio Da/Db of the diameter Da of the tread ring when the applied load F is removed to the diameter Db of the tread ring when the load F is not yet applied.

12. The apparatus according to claim 2, wherein a radius of the receiving surface is larger than a radius of the tire tread.

13. The apparatus according to claim 2, wherein a circumferential dimension of the receiving surface is from 5 degrees to 30 degrees in terms of the central angle about the tire rotational axis.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view of an apparatus for measuring a diametrical stiffness of a tread ring as an embodiment of the present invention.

(2) FIG. 2 is a front view of the apparatus showing a principal part thereof.

(3) FIG. 3 is a cross-sectional view of the apparatus showing a principal part thereof.

(4) FIG. 4 is a diagram showing a diametrical deflection of the tread ring which is caused in a load applying step.

(5) FIG. 5 is a perspective view of an airless tire in which the tread ring is incorporated.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

(6) Embodiments of the present invention will now be described in detail in conjunction with accompanying drawings.

(7) In the drawings, apparatus 1 according to the present invention is for measuring a diametrical stiffness of a tread ring 100 alone.

(8) The tread ring 100 is incorporated in an airless tire 101 as the radially outermost annular part to define the tread s of the tire as shown in FIG. 5.

(9) The airless tire 101 comprises a hub 102 to be fixed to an axle of a vehicle, the tread ring 100 disposed radially outside the hub 102, and spokes 103 extending radially outwardly from the hub 102 to the tread ring 100 to connect therebetween.

(10) The spokes 103 are made of a polymer material, e.g. urethane resin. For example, the spokes 103 are formed through an injection molding technique, inserting the preformed tread ring 100 and hub 102 in the mold, so that the spokes 103 are strongly united with the hub 102 and the tread ring 100.

(11) The apparatus 1 comprises:

(12) a support device 2 for supporting the tread ring 100,

(13) a load applying device 3 for applying a constant load F to the supported tread ring 100 across the diameter, and

(14) a measuring device 4 for measuring the amount h of deflection of the tread ring 100 in the diameter direction caused by the load F.

(15) As shown in FIGS. 1-3, the support device 2 comprises a support member 5 for supporting the tread ring 100 in its vertical position. The support member 5 is formed as a stage 5A attached to a table-like frame 6. The upper surface of the stage 5A defines a receiving surface 55 on which the tread ring 100 in its vertical position is put to support the lower end EL of the tread ring.

(16) The receiving surface 5s is curved to accord with the curve of the tread s so that the tread ring 100 can be stably supported. If the circumferential dimension w5 of the receiving surface 5s is too large, it becomes difficult to accurately measure the diametrical stiffness. If too small, it becomes difficult to stably support the tread ring 100. Therefore, the circumferential dimension w5 is preferably not less that 5 degrees but not more than 30 degrees, more preferably not more than 20 degrees in terms of the central angle about the tire rotational axis as shown in FIG. 2.

(17) Excepting the receiving surface 55, the support device 2 does not contact with the tread ring 100.

(18) The load applying device 3 comprises a weight member 7. The weight element 7 is placed on the upper end EU of the tread ring 100 so that a constant load F is vertically applied to the tread ring 100 across the diameter.

(19) In this example, the weight element 7 is placed on the upper end EU through a weight receiving tray 8.

(20) The weight receiving tray 8 has a horizontal under surface to contact with the upper end EU of the tread ring 100.

(21) The weight receiving tray 8 is supported by a post 9 rising from the above-mentioned frame 6 so as to be movable in the vertical direction while keeping the under surface horizontal. Therefore, by putting the weight element 7 on the weight receiving tray 8, the weight receiving tray 8 is moved downward by its weight, and contacts with the upper end EU of the tread ring 100 to apply the constant load F in the diameter direction.

(22) The width w8 in the tire axial direction of the under surface of the weight receiving tray 8 is preferably 20% or more of the axial width w100 of the tread ring 100.

(23) The measuring device 4 comprises a non-contact type displacement sensor 4A such as a laser displacement gauge. In the present embodiment, the displacement sensor 4A is disposed underside of the upper end EU and fixed to the post 9. The displacement sensor 4A measures a distance L to the inner circumferential surface of the upper end EU of the tread ring 100 along the diameter of the tread ring 100.

(24) Therefore, the amount h of the diametrical deflection of the tread ring 100 across the diameter direction when the load F is applied can be obtained as the difference between the distance L when the load F is applied and the distance L when no load is applied. Incidentally, various non-contact type displacement sensors, for example, ultrasonic type sensor may be employed.

(25) Therefore, the diametrical stiffness can be readily obtained from the load F and the deflection amount h, as F/h. In the apparatus 1, as the tread ring 100 is supported in only the lower end EL by simply putting it on the receiving surface 5s, the measured tread ring 100 can be easily replaced by new one to be measured, therefore, the measuring efficiency is increased.

(26) Further, as the weight member 7 is used in the load applying device 3, it is possible to readily and accurately apply the constant load F.

(27) Furthermore, as the support device 2 does not contact with the tread ring 100 except for the receiving surface 5S, it allows the tread ring 100 to accurately cause a flexural deformation, and the measurement accuracy is improved.

(28) Therefore, for a number of the tread rings 100 for example manufactured in the same lot, the stiffness of the tread ring 100 can be measured accurately and quickly, and it is possible to determine whether the stiffness of the tread ring 100 is acceptable or not on the basis of the measurement result. In the same lot, it is possible to determine on the basis of the amount h of the deflection, the deflection ratio h/Db, the ratio h/F of the amount h of deflection to the load F, and the ratio (h/Db)/F of the deflection ratio h/Db to the load F, for example. Here, Db is, as mentioned above, the diameter of the tread ring when the load F is not yet applied.

(29) If the tread ring 100 is determined as being acceptable, the tread ring 100 is conveyed to a next process (e.g., for injection molding the spokes so that the spokes are integrated with the tread ring and the hub inserted in the mold).

(30) If the tread ring 100 is determined as being not acceptable, the tread ring 100 is conveyed to another process (e.g., for adjusting the stiffness, or destroying the tread ring 100).

(31) Next, a method for measuring a diametrical stiffness of a tread ring by the use of the apparatus 1 according to the present invention will be described.

(32) The method comprises a load applying step and a deflection measuring step.

(33) In the load applying step, as shown in FIGS. 1 to 3, the tread ring 100 supported by the support device 2 is loaded with a constant load F in the diameter direction by the load applying device 3.

(34) In the deflection measuring step, by the use of the measuring device 4, the tread ring 100 applied by the load F is measured for the amount h of its deflection across the diameter in the load applying direction (vertical direction in the figure) as shown in FIG. 4.

(35) In FIG. 4, the tread ring 100 is diagrammatically illustrated by omitting the thickness of the tread ring 100.

(36) The tread ring 100 has a tendency that, when the constant load F is applied, the amount h of the deflection gradually increases as time passes, while gradually decreasing the increasing rate, and the amount h converges to a certain value.

(37) Therefore, in the deflection measuring step in the present embodiment, there is measured an amount hm of the deflection when a predetermined loading time Tm has elapsed from the application of the load F.

(38) When comparing different tread rings, their deflections should be measured when the same time (predetermined loading time Tm) has elapsed from the application of the load F.

(39) Such predetermined loading time Tm is preferably not less than 2 seconds, more preferably not less than 15 seconds, but preferably not more than 200 seconds, more preferably not more than 90 seconds.

(40) If less than 2 seconds, as the above-mentioned increasing rate is still high, the variation in the measured values is liable to increase. If more than 200 seconds, the measurement efficiency is decreased.

(41) It is preferable to set the load F to such values that the amount hm of the deflection becomes in a range from 0.1% to 5.0% of the diameter Db, more preferably in a range from 0.2% to 3.0% of the diameter Db of the tread ring when the load F is not yet applied. If the load F is too large and the amount hm is more than 5.0%, the residual strain increases, and the uniformity of the tread ring 100 is deteriorated. If the load F is too small and the amount hm is less than 0.1%, the measurement accuracy is lowered.

(42) In this embodiment, the method for measuring the diametrical stiffness of the tread ring further comprises a determination step of determining whether the tread ring 100 is acceptable or not, based on the measurement result obtained by the deflection measuring step.

(43) The determination step in this example includes a first determination step and a second determination step.

(44) In the first determination step, whether the tread ring 100 is acceptable or not is determined based on a first criterion which is a stiffness evaluated from, for example, the amount hm of the deflection, the ratio hm/Db of the deflection to the diameter, the ratio hm/F of the deflection to the load, and/or the ratio (hm/Db)/F of the ratio hm/Db to the load F etc.

(45) In the second determination step, whether the tread ring 100 is acceptable or not is determined based on a second criterion which is the ratio Da/Db of the diameter Da of the tread ring measured when the applied load F is removed to the diameter Db of the tread ring measured when the load F is not yet applied. The second criterion is for the uniformity of the tread ring 100, wherein the smaller the ratio Da/Db, the better the uniformity. Preferably, 99.7% is used as the threshold value of the second criterion.

(46) While detailed description has been made of especially preferable embodiments of the present invention, the present invention can be embodied in various forms without being limited to the illustrated embodiment.

(47) For example, the apparatus for measuring a diametrical stiffness of a tread ring can be configured such that the support device 2 supports the tread ring 100 in its horizontal position, the load applying device 3 applies the constant load F horizontally to the tread ring 100 in its horizontal position across the diameter, and the measuring device 4 measures the amount of deflection of the tread ring across the above-said diameter.

(48) Confirmation Test

(49) Using tread rings manufactured in the same lot, the diametrical stiffness was measured with the above described apparatus shown in FIGS. 1-3.

(50) Firstly, under such a condition that only the loading time Tm was changed, the amount hm of the diametrical stiffness when the predetermined loading time Tm had elapsed from the application of the load F was measured.

(51) The results are shown in Table 1.

(52) As shown in Table 1, the deflection amount hm tends to increase as time passes, and the increasing rate is higher when the elapsed time is lesser. As shown, it is preferred that the predetermined loading time Tm is 2.0 seconds (Example 3) or more, preferably 3.0 seconds (Example 2) or more, more preferably 15 seconds (Example 1) or more.

(53) If the predetermined loading time Tm is too long as in Example 7, the ratio Da/Db decreases, namely, it becomes hard for the tread ring to restore its original shape when the load is removed.

(54) As a result, the uniformity of the airless tire manufactured by using such tread ring is liable to be lowered.

(55) TABLE-US-00001 TABLE 1 Condition Ex1 Ex2 Ex3 Ex4 Ex5 Ex6 Ex7 load F (kg) 3.5 3.5 3.5 3.5 3.5 3.5 3.5 loading time Tm (sec.) 15 3 2 1 150 200 240 deflection amount hm (mm) 2.0 1.5 0.8 0.7 3.0 4.0 5.0 diameter Db (mm) 535 535 535 535 535 535 535 hm/Db (%) 0.3738 0.2804 0.1408 0.1308 0.5607 0.7477 0.93458 Da/Db (%) 99.9065 99.9626 100 100 99.8131 99.8131 99.71963

(56) Secondly, under such a condition that only the load F was changed to change the deflection amount hm as shown in Table 2, the amount hm of the diametrical stiffness when 15 seconds had elapsed from the application of the load F was measured.

(57) The results are shown in Table 2.

(58) As shown in Table 2, when the load F is too large and thus the amount hm of the diametrical stiffness is too large as in Example 16, the ratio Da/Db decreases, namely, it becomes hard for the tread ring to restore its original shape when the load is removed. As a result, the uniformity of the airless tire manufactured by using such tread ring is liable to be lowered. when the load F is too small and thus the amount hm of the diametrical stiffness is too small in Examples 11 and 12, there is a possibility that the measurement accuracy becomes low.

(59) TABLE-US-00002 TABLE 2 Condition Ex9 Ex10 Ex11 Ex12 Ex13 Ex14 Ex15 Ex16 loading time Tm (sec.) 15 15 15 15 15 15 15 15 deflection amount hm (mm) 1.3 1.07 0.535 0.3 12 16.05 26.75 30 diameter Db (mm) 535 535 535 535 535 535 535 535 hm/Db (%) 0.24299 0.2 0.1 0.0561 2.243 3 5 5.6075 Da/Db (%) 100 100 100 100 100 99.8393 99.71963 99.0654

DESCRIPTION OF THE REFERENCE SIGNS

(60) 1 apparatus for measuring a diametrical stiffness of a tread ring 2 support device 3 load applying device 4 measuring device 5 support for tread ring 5s receiving surface 7 weight member 100 tread ring 101 airless tire 102 Hub 103 spoke s tire tread