High-performance prop guard
10611448 ยท 2020-04-07
Assignee
Inventors
Cpc classification
B63H5/165
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H5/14
PERFORMING OPERATIONS; TRANSPORTING
B63H5/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A propeller guard including inner circumferential component defining a multi-angled band formed of a plurality of independently radiused sections and an outer fluid amplifier extending along sides of the inner circumferential component. The band may also include a plurality of evenly spaced ports therethrough. The propeller guard is designed to improve the performance characteristics, specifically acceleration, planing, speed and steering, of the motor. The outer fluid amplifier increases flow of fluid through the ports of the inner circumferential component and further improves performance characteristics of the boat and motor to which the propeller guard is attached.
Claims
1. A propeller guard useful in combination with a boat motor, the propeller guard comprising: an inner circumferential component defining a single band for surrounding a propeller of the motor, the band including an interior surface and an exterior surface and defining a single inlet opening and a single outlet opening, wherein the band includes a plurality of ports formed therein and spaced there around, the plurality of ports allowing fluid flow between the exterior and interior surfaces of the band, wherein the band comprises a convex tapered portion on the interior surface proximate the inlet opening whereby movement of the propeller guard through a fluid such that fluid enters the inlet opening and exits the outlet opening thereof, causes fluid impinging on a convex tapered portion of the interior surface to be diverted along the interior surface and to be accelerated in speed relative to fluid flowing along the exterior surface, thus causing a vacuum effect which draws fluid through the plurality of ports into the band; and an outer fluid amplifier extending from the inner circumferential component and defining a fluid channel extending along a side of the inner circumferential component, wherein the outer fluid amplifier comprises: a first amplifier member extending from a first point of the band of the inner circumferential component to a second point of the band of the inner circumferential component to define a first fluid channel extending along a first side of the inner circumferential component; and a second amplifier member extending from a third point of the band of the inner circumferential component to a fourth point of the band of the inner circumferential component to define a second fluid channel extending along a second side of the inner circumferential component.
2. The propeller guard according to claim 1, wherein the first amplifier member and the second amplifier member each define an inner surface that is rotated relative to the exterior surface of the band such that the first fluid channel and the second fluid channel are wider proximate the inlet opening and narrower proximate the outlet opening, whereby movement of the propeller guard through a fluid such that fluid enters the first fluid channel and the second fluid channel causes compression of the fluid in the first fluid channel and the second fluid channel, increasing flow of fluid through at least a portion of the plurality of ports having openings located in the first fluid channel or the second fluid channel.
3. The propeller guard according to claim 1, wherein the band of the inner circumferential component comprises a multi-angle shape and wherein the first amplifier member and the second amplifier member each comprise a complementary shape generally conforming to an adjacent portion of the band of the inner circumferential component such that the first fluid channel and the second fluid channel each comprise an elongated narrow channel extending along a side of the inner circumferential component.
4. The propeller guard according to claim 3, wherein the first point of the band and the third point of the band are opposite ends of a first side of the band, and wherein the second point of the band and the fourth point of the band are opposite ends of a second side of the band, the second side of the band and the first side of the band being opposite, substantially parallel sides of the band.
5. The propeller guard according to claim 4, wherein: a third side of the band between the first point of the band and the second point of the band has an infinite radius and is generally flat; a section of the first amplifier member most proximate to the third side of the band also has an infinite radius and is generally flat; a fourth side of the band between the third point of the band and the fourth point of the band has an infinite radius and is generally flat; and a section of the second amplifier member most proximate to the fourth side of the band also has an infinite radius and is generally flat.
6. The propeller guard according to claim 5, wherein: a fifth side of the band extends between the first side of the band and the third side of the band; a sixth side of the band extends between the second side of the band and the third side of the band; a seventh side of the band extends between the first side of the band and the fourth side of the band; an eighth side of the band extends between the second side of the band and the fourth side of the band; the fifth, sixth, seventh, and eighth sides of the band have a curved shape; two sections of the first amplifier member extending proximate the fifth and sixth sides of the band have a curved shape similar to the curved shape of the fifth and sixth sides; and two sections of the second amplifier member extending proximate the seventh and eighth sides of the band have a curved shape similar to the curved shape of the seventh and eighth sides.
7. The propeller guard according to claim 3, wherein: the band of the inner circumferential component defines an eight-sided shape with generally flat top and bottom sections adapted to be secured to a motor, two generally flat side sections, and four radiused or curved sections, each extending between one of the top or bottom sections to one of the side sections; the first amplifier member extends from the band proximate an end of the top section of the band to an end on a same side of the bottom section of the band, and the first amplifier member includes two curved sections and a generally flat section each extending alongside corresponding curved and flat sections of the band of the inner circumferential component; and the second amplifier member extends from the band proximate an opposite end of the top section of the band to an end of the bottom section of the band opposite the end intersecting the first amplifier member, and the second amplifier member includes two curved sections and a generally flat section each extending alongside corresponding curved and flat sections of the band of the inner circumferential component.
8. A propeller guard according to claim 7, wherein the sections of the inner circumferential member are of approximately equal size.
9. A propeller guard according to claim 1, wherein the inlet opening and leading edges of the first amplifier member and the second amplifier member are generally planar.
10. A propeller guard according to claim 1, wherein at least one of the inlet opening, a leading edge of the first amplifier member, and a leading edge of the second amplifier member define a sinusoidal shape.
11. A propeller guard useful in combination with a boat motor, the propeller guard comprising: an inner circumferential component defining a multi-angled band for surrounding a propeller of the motor, the band including an interior surface and an exterior surface and defining an inlet opening and an outlet opening, the band further defining a plurality of sections; and an outer fluid amplifier comprising: a first amplifier member extending from the inner circumferential component and defining a first fluid channel extending along a first exterior side of the inner circumferential component; and a second amplifier member extending from the inner circumferential component and defining a second fluid channel extending along a second exterior side of the inner circumferential component.
12. The propeller guard according to claim 11 wherein: the band includes a plurality of ports formed therein and spaced there around, the plurality of ports allowing fluid flow between the exterior and interior surfaces of the band; and the first amplifier member and the second amplifier member each define an inner surface that is rotated relative to the exterior surface of the band such that the first fluid channel and the second fluid channel are wider proximate the inlet opening and narrower proximate the outlet opening, whereby movement of the propeller guard through a fluid such that fluid enters the first fluid channel and the second fluid channel causes compression of the fluid in the first fluid channel and the second fluid channel, increasing flow of fluid through at least a portion of the plurality of ports having openings located in the first fluid channel or the second fluid channel.
13. The propeller guard according to claim 11, wherein the first amplifier member and the second amplifier member each comprise a shape generally conforming to an adjacent portion of the band of the inner circumferential component.
14. The propeller guard according to claim 11, wherein: the band has eight sections generally defining an eight-sided shape with alternating generally flat and curved sides including a generally flat top side and a generally flat bottom side; the first amplifier member extends from one end of the top side of the band to one end of the bottom side of the band and is formed with a first curved section, a generally flat section, and a second curved section; and the second amplifier member extends from another end of the top side of the band to another end of the bottom side of the band and is formed with a first curved section, a generally flat section, and a second curved section.
15. A generally octagon-shaped propeller guard for use with a boat motor propeller, the propeller guard comprising: an inner circumferential component defining a single band sized and configured to surround the propeller and having eight sections being joined at eight joints, the band defining an inlet opening and an outlet opening; and an outer fluid amplifier comprising: a first amplifier member extending from the inner circumferential component and defining a first fluid channel extending along a first exterior side of the inner circumferential component; and a second amplifier member extending from the inner circumferential component and defining a second fluid channel extending along a second exterior side of the inner circumferential component.
16. The generally octagon-shaped propeller guard according to claim 15 wherein: the band includes a plurality of ports formed therein and spaced there around, the plurality of ports allowing fluid flow between the exterior and interior surfaces of the band; and the first amplifier member and the second amplifier member each define an inner surface that is rotated relative to the exterior surface of the band such that the first fluid channel and the second fluid channel are wider proximate the inlet opening and narrower proximate the outlet opening, whereby movement of the propeller guard through a fluid such that fluid enters the first fluid channel and the second fluid channel proximate the inlet opening causes compression of the fluid in the first fluid channel and the second fluid channel, increasing flow of fluid through at least a portion of the plurality of ports having openings located in the first fluid channel or the second fluid channel.
17. The generally octagon-shaped propeller guard according to claim 15, wherein the first amplifier member and the second amplifier member each comprise a shape generally conforming to an adjacent portion of the band of the inner circumferential component.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The objects and features of the present invention will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings depict only typical embodiments of the invention and are, therefore, not to be considered limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(18) A description of embodiments of the present invention will now be given with reference to the Figures. It is expected that the present invention may take many other forms and shapes, hence the following disclosure is intended to be illustrative and not limiting, and the scope of the invention should be determined by reference to the appended claims.
(19) Prop guards in accordance with embodiments of the present invention include an inner circumferential component 10 which is attachable to a motor of a motorboat as was described in the '062 patent to Taylor, Jr. In certain embodiments of the prop guard, the inner circumferential component 10 is largely similar to the prop guards disclosed in the '062 patent, and the inner circumferential component 10 provides significant functionality to the prop guards, which functionality is discussed herein. Accordingly,
(20) Prop guards including the inner circumferential component 10 of embodiments of the present invention are adapted for use on motorboats having either an outboard motor 13 (as shown in dashed lines in
(21) The inner circumferential component 10 of the prop guard of embodiments of the present invention is shown for purposes of illustration as being attached to a typical outboard motor 13. It is well within the scope of the present invention however to attach the inner circumferential component 10 to any size or type of outboard or inboard/outboard motor. Dimensions given herein below therefore are given for the purposes of describing the shown embodiment only, and are not given by way of limitation of the general invention. It should be understood that the particular dimensions identified are relative to one particular motor only and therefore would likely be modified should the inner circumferential component 10 be adapted for placement on other types or sizes of motors. Any such adaptions and modifications are specifically included within the scope of the present invention.
(22) The inner circumferential component 10 is formed from a flat elongated rectangular band 11 of metal which has been formed into a multi-angled shape. It is understood that the inner circumferential component 10 need not be in a multi-angled shape, but could be in any known or novel configuration for a prop guard, including a substantially cylindrical shape. The metal may be aluminum, however, other metals such as stainless steel, or other materials such as composites, wood, or plastic may be used. In one embodiment of the inner circumferential component 10, the aluminum may have a length of approximately 4 feet, a width of approximately 4 inches and a thickness of approximately inch. When formed into the band 11, the nominal diameter of the band 11 so formed is approximately 1 feet.
(23) The attachment plate 18 may form part of the continuous circumference of the band 11 and may be of a length of approximately 7 inches, with a width of approximately 4 inches and a thickness of approximately inch. The attachment plate 18 may be bowed slightly (e.g., approximately inch inward) to conform to the curvature of the bottom of the cavitation plate 16 of the motor 13 to which it is to be attached. The attachment plate 18 may be drilled with holes 19, e.g., four, each approximately 5/16ths inches in diameter and each located at a corner of the attachment plate 18 approximately inch in from each side forming each corner. The band 11 may be manufactured by casting, or may be formed from one or more plates that are bent to the desired shape and then welded or otherwise joined to form the continuous band 11.
(24) As best shown in
(25) The metal plate 20 is attached to the band 11, such as by welding, at a position diametrically opposed to the center line 25 of the attachment plate 18. The side plates 22 may be attached to the lower fin 17 by means of a bolt 30 or bolts 30.
(26) As best shown in
(27) As shown in the diagrammatical view of
(28) As shown in
(29) The inner circumferential component 10 is attached to the motor 13 by locating attachment plate 18 against the bottom surface of cavitation plate 16 and bolting the attachment plate 18 thereto by bolts 39 passing through openings 19. The side plates 22 are then bolted by one or more bolts 30 to the lower fin 17 of the motor 13. The preferred mounted position of the inner circumferential component 10 locates the plane of the rear end surface 37 of the outlet opening 33 approximately to 1 inches beyond (rearward of) the propeller 14.
(30) As best shown in
(31) The net effect of the front end surface 38 and ports 36 on the water flowing there past is to draw a portion of the water from the exterior 44 of the band 11 into the interior area of the band 11 where it can impinge upon the propeller 14, thus increasing the thrust capability of the motor 13.
(32) As shown in
(33) Prior-art prop guards completely inhibit flow of water directly into the propeller during a turn such as shown by
(34) In some embodiments, as shown in
(35) As shown in
(36) A prop guard formed solely of the inner circumferential component 10 has been tested to verify the performance characteristics thereof during actual use. In a first test, a 115 hp outboard engine was fitted with a 19 pitch stainless steel propeller. The motor was attached to a boat and run at top speed (with throttle wide open) and reached a speed of 37 mph at 5500 rpm. The prop guard formed solely of the inner circumferential component 10 was then attached to the motor and the motor was again run to top speed. The top speed of the motor including the prop guard attached thereto was 36 mph at 5250 rpm. The prop guard formed solely of the inner circumferential component 10 was then removed and replaced with a prior-art prop guard. Top speed of the motor with the prior-art prop guard attached thereto was 30 mph at 4800 rpm.
(37) A second series of tests were performed using the prop guard formed solely of the inner circumferential component 10. In this test, a 115 hp outboard motor with a 15 pitch aluminum propeller was fitted with a ring similar to band 11 of the inner circumferential component, however in this embodiment without any ports 36 extending therethrough and without any tapering of the rear end surface 37 or of the front end surface 38 thereof. The motor was run at full throttle and reached 29 mph at 5000 rpm.
(38) Next, the band 11 was tapered at the rear end surface 37 thereof, in the manner as described in the disclosure, and the motor was again run at full throttle. The motor reached 30 mph at 5300 rpm.
(39) Next, the band 11 was tapered at the front end 37 thereof, and the motor was run at full throttle. The motor reached 32 mph at 5000 rpm.
(40) Next, the ports 36 were drilled in the band 11 at the angle as described above in the disclosure, and the motor was again run at full throttle. The motor reached 34 mph at 5750 rpm. The prop guard formed solely of the inner circumferential component 10 was then completely removed from the motor and the motor was run at full throttle and reached a speed of 35 mph at 5750 rpm.
(41) A third test was conducted to determine the period of time necessary to cause the boat to come to a level position from a starting position dead in the water, to an ending point at top speed. Using a 19 pitch stainless prop with a 115 hp outboard motor, and a prop guard formed of the inner circumferential component 10 alone, the average time to level the boat was 15 seconds. Without the inner circumferential component 10, the average time to level the boat was 17.6 seconds. The test therefore showed that a prop guard formed solely of the inner circumferential component 10 of embodiments of the present invention helped the boat come to a level position more quickly than without its use. This is important because the boat operators' visibility is impaired until the boat reaches a level position. Further, a quicker leveling of the boat allows the boat to be used to pull water skiers with greater ease.
(42) As has also been shown by the aforementioned tests, there is very little power loss with use of prop guards formed solely of the inner circumferential component 10 attached to the motor 13. Further, the control and handling of the boat with the inner circumferential component 10 of embodiments of the present invention is easier since cavitation is greatly reduced or eliminated, especially during hard turns.
(43) In actual use, there have been other noted advantages of embodiments of the prop guard formed solely of the inner circumferential component 10. For example, in very choppy water, the inner circumferential component 10 eliminates keel waking, thereby aiding in keeping the boat under control. Also, as shown by the tests above, with the use of the prop guard formed solely of the inner circumferential component 10, it is possible to achieve similar top speeds from either a 15-pitch propeller or a 19-pitch propeller. This allows the use of a lower-pitch propeller (which has the advantages of higher power when accelerating from a dead stop) yet allows the propeller nevertheless to retain a good top-end speed (such as is generally the purpose of a higher-pitched prop). In other words, use of the prop guard formed solely of the inner circumferential component 10 allows a lower-pitched propeller to take on the characteristic of a more elaborate (and expensive) two-speed propeller.
(44) While use of prop guards formed solely of the inner circumferential component 10 provide propeller protection as well as additional advantages as noted above, further developments have been made to further improve prop guards by the provision of an outer fluid amplifier 55 used in conjunction with the inner circular component 10 as illustrated in
(45) As illustrated in
(46) In some embodiments, the outer fluid amplifier 55 is essentially permanently attached to or formed with the inner circumferential component 10. In such embodiments, the prop guard always includes the inner circumferential component 10 and the outer fluid amplifier 55. In other embodiments, the outer fluid amplifier 55 is reversibly affixed to the inner circumferential component 10. In such embodiments, the prop guard may be used with the inner circumferential component 10 alone, or with the outer fluid amplifier 55 attached thereto.
(47) The outer fluid amplifier 55 may be formed of a material similar to or identical to the material used for the inner circumferential component 10. By way of example only, the outer fluid amplifier 55 and the inner circumferential component 10 may be formed of aluminum or aluminum alloys. Alternatively, the outer fluid amplifier 55 and the inner circumferential component 10 may be formed of stainless steel or other metals or metal alloys. In some embodiments, the outer fluid amplifier 55 and the inner circumferential component 10 may be formed of various composites, woods or plastic materials. In some embodiments, the outer fluid amplifier 55 and the inner circumferential component 10 may be formed of or include carbon fiber materials. In some embodiments, the outer fluid amplifier 55 and the inner circumferential component 10 may be formed of various composite materials and combinations of materials. For example, the outer fluid amplifier 55 and the inner circumferential component 10 may be formed of various layers of similar or different materials.
(48) The outer fluid amplifier 55 of
(49) In the embodiment of
(50) As may be seen in
(51) The right amplifier member 56 and the left amplifier member 57 generally define internal surfaces that are adjacent to the exterior surface 44 of the inner circumferential component 10. Accordingly, the outer fluid amplifier 55 and the inner circumferential component 10 define a pair of flow paths for water flow between the inner circumferential component 10 and the outer fluid amplifier 55. The internal surface of the right amplifier member 56 and the left amplifier member 57 may be rotated relative to the exterior surface 44 of the inner circumferential component, such that the flow paths are slightly wider proximate the inlet opening 32 and narrower proximate the outlet opening 33. In some embodiments, the inner surfaces 58 of the outer fluid amplifier 55 (e.g., of the right amplifier member 56 and of the left amplifier member 57) are rotated an angle (e) approximately 2 to approximately 3 from parallel to the exterior surface 44 of the inner circumferential component, as illustrated in
(52) Because the flow paths narrow over their length, the pressure of the fluid passing between the inner circumferential component 10 and the outer fluid amplifier 55 is increased between the inner band 11 and the outer partial band of the outer fluid amplifier 55. The increased pressure forces additional water to flow through the ports 36 of the inner circumferential component. This excess blow-by is then directed out the back by action of movement of the prop guard through the water and by action of the propeller, aiding in steering and handling of the boat.
(53) In some embodiments, the right amplifier member 56 and the left amplifier member 57 may be formed with convex tapered ends similar to the convex tapered ends of the inner circumferential component 10 as discussed with respect to
(54) The right amplifier member 56 and the left amplifier member 57 of the outer fluid amplifier 55 may have a leading edge 72 that is formed having a contour that is similar to or different from the contour of the inlet opening 32 of the inner circumferential component 10. For example, in the embodiment of
(55) In some embodiments, the leading edge 72 of the right amplifier member 56 and the left amplifier member 57 of the outer fluid amplifier 55 may not fall all on a single plane, but the leading edge 72 of the right amplifier member 56 and the left amplifier member 57 of the outer fluid amplifier 55 may be swept back or forward to some extent. In such embodiments, the shape of the inlet opening 32 of the inner circumferential member may be flat or may be similarly swept, as desired.
(56) In some embodiments, the leading edge 72 of the right amplifier member 56 and the left amplifier member 57 of the outer fluid amplifier 55 may differ from the shape of the inlet opening 32 of the inner circumferential member 10, as illustrated in
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(59) The embodiment of
(60) In the embodiments illustrated in
(61) The embodiment of
(62) In
(63) In general, however, the amount of spacing between the outer fluid amplifier 55 and the inner circumferential component 10 may be related to width of the band forming the inner circumferential component 10. For example, wider bands forming the inner circumferential component 10 and the outer fluid amplifier 55 will be spaced further apart than narrower bands forming the inner circumferential component 10 and the outer fluid amplifier 55. In relation to the inner circumferential component 10, the outer fluid amplifier 55 may be spaced from approximately 20% to about 35% of the width of the inner circumferential component 10. In a non-limiting example, the band forming the inner circumferential component 10 has a width of about 4 inches, and the spacing or separation distance of the inner circumferential component 10 and the outer fluid amplifier 55 ranges from about 0.75 inch to about 1.5 inch.
(64) Testing of embodiments of the prop guard having the outer fluid amplifier have shown distinct benefits over embodiments of the prop guard formed solely of the inner circumferential component 10 (e.g., without an outer fluid amplifierreferences herein to a prop guard formed solely of the inner circumferential component 10 mean not having the outer fluid amplifier 55, they still have means to attach the prop guard to the motor). For example, a prop guard having an outer fluid amplifier 55 was used on a boat and compared to the same boat and motor using a prop guard having only the inner circumferential component 10 without the outer fluid amplifier 55.
(65) In tests of the two versions of the prop guard, the boat took an average of 6.491 seconds to plane using the prop guard without the outer fluid amplifier 55. In contrast, the same boat/motor took only 6.155 seconds to plane using the prop guard with the outer fluid amplifier 55. Accordingly, use of the outer fluid amplifier resulted in planing approximately 5.2% faster than the boat with use of the prop guard without the external fluid amplifier 55. The boat equipped with the prop guard with external fluid amplifier 55 also had a higher top speed than when the boat was equipped with the prop guard lacking the external fluid amplifier: 35.40 miles per hour (mph) as opposed to 34.50 mph, a 2.5% improvement.
(66) Additionally, the prop guard with the outer fluid amplifier had greatly improved handling. It was found that the boat could go essentially indefinitely without requiring that the boat's user hold on to the steering wheel or provide corrective steering inputs. The boat remained very stable at speed.
(67) The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims, rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.