COMBUSTION ENGINE AND ELECTRIC GENERATOR
20200106339 ยท 2020-04-02
Inventors
Cpc classification
H02K7/1815
ELECTRICITY
F02B63/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B29/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B55/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01B23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02K7/18
ELECTRICITY
F02B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B55/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided a combustion engine and an electric generator. The combustion engine comprises an engine housing, a cylindrical member configured to rotate about an axis within a cavity of the engine housing, a piston, and an engagement section for engaging the piston. The piston is mounted to the engine housing and the engagement section is mounted to the cylindrical member, or the piston is mounted to the cylindrical member and the engagement section is mounted to the engine housing, such that the piston and the engagement section periodically rotate past one another as the cylindrical member is rotated within the engine housing. The piston engages the engagement section as they rotate past one another, the engagement forcing the piston to compress gases in a combustion chamber, which fire to drive the rotation of the cylindrical member. The electric generator may be driven by the combustion engine.
Claims
1. A combustion engine comprising an engine housing, a cylindrical member configured to rotate about an axis within a cavity of the engine housing, a piston, and an engagement section for engaging the piston, wherein the piston is mounted to the engine housing and the engagement section is mounted to the cylindrical member, or the piston is mounted to the cylindrical member and the engagement section is mounted to the engine housing, such that the piston and the engagement section periodically rotate past one another as the cylindrical member is rotated within the engine housing, wherein the piston is configured to engage the engagement section as the piston and the engagement section rotate past one another, the engagement forcing the piston to compress gases in a combustion chamber which fire to drive the rotation of the cylindrical member, wherein the combustion engine comprises at least one magnetic core and coil windings, wherein the magnetic core is configured to induce an electrical current in the coil windings as the cylindrical member rotates within the engine housing, wherein the engine housing comprises the at least one magnetic core and the cylindrical member comprises the coil windings, or the cylindrical member comprises the at least one magnetic core and the engine housing comprises the coil windings.
2. The combustion engine of claim 1, wherein the piston or the engagement section is configured to rotate about an axis that is distinct from the axis of rotation of the cylindrical member.
3. The combustion engine of claim 1, wherein the piston is comprised in a combustion element, the combustion element comprising at least one of the pistons, wherein the combustion element is rotatable about a combustion axis that is distinct from the axis of rotation of the cylindrical member, and wherein the piston is mounted to the engine housing and the engagement section is mounted to the cylindrical member, and wherein the piston is configured to move radially towards and away from the combustion axis as the engagement section engages the piston.
4. (canceled)
5. (canceled)
6. (canceled)
7. (canceled)
8. The combustion engine of claim 14, wherein the piston is comprised in a combustion element, the combustion element comprising at least one of the pistons, wherein the combustion element is rotatable about a combustion axis that is distinct from the axis of rotation of the cylindrical member, wherein the piston is mounted to the cylindrical member and the engagement section is mounted to the engine housing, wherein the piston comprises a piston head configured to compress gasses within the combustion chamber, the combustion chamber being within the engagement section.
9. The combustion engine of claim 8, wherein the combustion element comprises a drive wheel configured to rotate about the combustion axis, wherein the piston is connected to a piston lever arm, wherein the drive wheel is rotatable about the combustion axis, and wherein the piston lever arm is rotatable about a piston arm axis distinct from the combustion axis and the axis of rotation of the cylindrical member.
10. (canceled)
11. (canceled)
12. (canceled)
13. (canceled)
14. The combustion engine of claim 1, wherein the piston is comprised in a combustion element, the combustion element comprising at least one of the pistons, wherein the engagement section comprises a piston lever arm which is rotatable about a piston lever axis that is distinct from the axis of rotation of the cylindrical member, wherein the piston lever arm is configured to engage the piston as the piston and the engagement section rotate past one another.
15. (canceled)
16. (canceled)
17. The combustion engine of claim 14, wherein the engagement section comprises a gear member mounted in a fixed rotation with the piston lever arm, and wherein the gear member comprises at least one tooth for meshing with at least one tooth of the engine housing as the piston and the engagement section rotate past one another.
18. (canceled)
19. (canceled)
20. (canceled)
21. (canceled)
22. (canceled)
23. The combustion engine of claim 1, wherein the at least one magnetic core is a magnet ring comprising a plurality of magnets arranged in a ring about the axis of the cylindrical member, each magnet forming an arc portion of the magnet ring, wherein the coil windings encircle around the arc portions to form a toroidal shape enclosing the magnet ring.
24. (canceled)
25. (canceled)
26. (canceled)
27. (canceled)
28. (canceled)
29. (canceled)
30. (canceled)
31. (canceled)
32. (canceled)
33. The combustion engine of claim 1, wherein the cylindrical member comprises an axle at the axis of rotation of the cylindrical member, and a plurality of spokes, wherein each spoke is connected to the axle at a proximal end of the spoke, and a distal end of at least one of the spokes comprises the coil windings.
34. (canceled)
35. (canceled)
36. (canceled)
37. (canceled)
38. (canceled)
39. (canceled)
40. An electric generator, comprising a magnet ring and a plurality of coil windings, wherein the magnet ring comprises a plurality of magnets arranged in a ring about an axis, each magnet forming an arc portion of the magnet ring, wherein the coil windings encircle around the arc portions to form a toroidal shape enclosing the magnet ring, and wherein the magnet ring is rotatable about its own axis relative to the coil windings to induce current in the coil windings.
41. The electric generator of claim 40, wherein each coil winding is wound around an axis, and wherein the axes of the coil windings are the arc portions of the magnet ring.
42. The electric generator of claim 40, wherein the axis of the magnet ring is perpendicular to the axes of the coil windings.
43. The electric generator of claim 40, wherein the plurality of magnets have their N-S poles aligned in circumferential directions of the magnet ring and are arranged with like poles facing one another, so they oppose one another.
44. (canceled)
45. The electric generator of claim 40, further comprising positive and negative electrodes connected to the coil windings, and a switching control unit that switches the connections of the coil windings to the positive and negative electrodes based on the locations of the magnets relative to the coil windings.
46. The electric generator of claim 45, wherein the switching control unit switches the connections of the coil windings to select an output voltage of the electric generator.
47. The electric generator of claim 46, wherein the switching control unit switches the connections of the coil windings to provide multiple simultaneous output voltages of the electric generator.
48. The electric generator of claim 45, wherein the switching control unit is configured to supply current to the coil windings to make the electric generator act as a motor.
49. The electric generator of claim 40, wherein immediately adjacent ones of the plurality of magnets are spaced apart from one another by a soft magnetic material that concentrates the magnetic flux between the immediately adjacent magnets.
50. The electric generator of claim 40, further comprising a drive wheel that interfaces with the magnet ring to drive rotation of the magnet ring.
51. The electric generator of claim 40, further comprising a combustion engine, the combustion engine comprising an engine housing, a cylindrical member configured to rotate about an axis within a cavity of the engine housing, a piston, and an engagement section for engaging the piston, wherein the piston is mounted to the engine housing and the engagement section is mounted to the cylindrical member, or the piston is mounted to the cylindrical member and the engagement section is mounted to the engine housing, such that the piston and engagement section periodically rotate past one another as the cylindrical member is rotated within the engine housing, wherein the piston is configured to engage the engagement section as the piston and the engagement section rotate past one another, the engagement section forcing the piston to compress gases in a combustion chamber which fire to drive the rotation of the cylindrical member, wherein the magnet ring is part of or is driven by the cylindrical member of the combustion engine.
52. (canceled)
53. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Various embodiments of the invention will now be described by way of non-limiting example with reference to the accompanying drawings, in which:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039]
[0040] The combustion system 103 is located internally of the ring of magnets 105, another embodiment may have the combustion system 103 external to the ring of magnets 105 as a potentially more effective interface with the steel combustion interface sections 106.
[0041]
[0042] The Combustion Engine Generator is designed to generate an electrical current in the coil windings 102, detailed further below in
[0043] Each magnet 105 is bonded to the next magnet such as to provide a separation between the magnets where opposing lines of force from N/N or S/S magnetic coupling can be focused. The magnets may be separated by a field focusing material 104 such as a soft magnetic material that concentrates the magnetic flux to more efficiently generate electrical potential in the coil windings. The soft magnetic material may for example be a soft iron core, or a soft magnetic composite material. One suitable soft magnetic material is a soft magnetic composite material in the form of a ferromagnetic composite material that is formed by ferromagnetic powder particles surrounded by an electrically insulating film. The thickness of the bonding compound or field focusing material 104 depends on the strength of the magnetic field of the magnets and the focusing of the magnetic lines of force that may also be determined as a function of the size of individual coil winding sections 206 in
[0044] In order to propel the ring of magnets through the coil windings, there are steel combustion interface sections 106 that are placed within the ring of magnets and bonded to the mating magnets with bonding compound 104. The steel combustion interface sections allow the combustion system 103 detailed in
[0045] Within the ring of coil windings 102 are by way of example, but not limited to 3 combustion interface tube sections 101. There will be one interface section for every combustion system 103. The interface tube sections are designed to allow the steel combustion interface section to move freely given that the forces of the combustion system may act to increase friction between the steel sections and interface tube wall. The tube sections may utilise low friction material or in another embodiment may utilise bearings. The tube sections have an opening to allow mechanical interaction of the pistons 304 depicted in
[0046]
[0047] As the magnetic flux lines pass N-S, there is a point during the travel of the permanent magnet 208 through the windings that the direction of field is reversed, reversing the direction of current flow through the windings. By having multiple windings as detailed in
[0048] The switch control unit is also intended to switch power from a power source in a controlled manner such that the coil windings can be energised to impart a force on the magnets for the purpose of moving the steel combustion section 106 in
[0049]
[0050] The set of 4 pistons 304 operates in the piston bores assembly block 312 which rotates around a central axis 313, whereby the active piston is determined as the piston that will next engage or is engaged with the cylindrical bar 303 attached to the steel combustion interface section 302. As the steel section 302 passes over the active piston, with the positive pressure created by the injection of fuel into the combustion chamber 305 the piston head is forced to engage with the cylindrical bar 303. As the steel section continues to travel, the active piston is forced down, compressing the fuel air mixture, depicted in the diagram at location 310 which is the point of maximum compression. As the steel section continues to travel and either just before, during, or just after the point of maximum compression 310, the fuel air mix is ignited and the force of the combustion on the piston will propel the steel section along the direction of travel until the maximum extension of the piston is reached and the cylindrical bar detaches from the piston head as depicted at location 311. The diagram shows a circular rotation of the piston heads, although in other embodiments a cam profile or pivoting action may be implemented to provide a more effective angle of interaction of the piston head with the bar at the moment of combustion.
[0051] As the pistons rotate, the piston preceding the active piston will pass an exhaust port 308 to expel the exhaust gas as the piston is forced inwards by the shape of the housing wall 309. As the pistons next rotate, the piston opposite the active piston will pass an air intake valve 307 where a guide rail will pull the piston out, following the housing wall, drawing in air. As the pistons further rotate, the piston following the active piston will pass a fuel inlet valve 306 which will inject fuel under pressure moving the piston head into position where it may connect with the next steel interface section that passes, repeating the process.
[0052]
[0053]
[0054] A piston lever arm 503 is rotatably connected to the rotating piston wheel 507, using a pivot pin 502 that is offset from the axis of the rotating piston wheel 507. The piston lever arm 503 supports two piston heads 503 that are at 180 degrees to one another about the pivot pin 502 at the central axis of the piston lever arm 503. The piston lever arm 503 is freely rotatable about the pivot pin 502. The engine housing has a combustion chamber 505, into which one of the piston heads enters as the magnet ring rotates within the engine housing. Combustion occurs when the piston head 504 has reached maximum compression of the fuel in the combustion chamber 505, in the position shown in
[0055] A ring of gear teeth around the drive wheel 501 meshes with the gear arrangement 511 fixed to the engine housing, so that as the combustion causes the drive wheel 501 to rotate, the piston block 506 of the magnet ring is forced to pass along the gear arrangement 511, forcing the magnet ring to rotate within the ring shaped cavity of the housing. Accordingly, the drive wheel 501 acting on the wheel gear 511 which is statically connected to the coil windings 516, will propel the piston block 506 through the coil windings.
[0056] As the drive wheel 501 continues to rotate, the piston heads 504 are guided by the piston guide 508, which defines the walls of the cavity in which the drive wheel 501 is mounted in the piston block 506. When the piston lever arm 503 has nearly completed a full revolution, the second piston head travelling along the piston guide 508, will be guided to the combustion chamber 505 opening where it will locate within the combustion chamber and be forced up the combustion chamber as the drive wheel 501 continues to rotate, to compress the fuel and the combustion process repeats. Rotation of the drive wheel 501 only occurs when it is running along the gear arrangement 511, such that as the piston block 506 travels through the coil windings 516, the drive wheel 501 disengages from the gear arrangement 511 and the piston lever arm 503 is no longer moved round and the piston heads are at rest in a position that allows unimpeded travel through the coil windings. As the piston block 506 again exits the coil windings 516 on approach to the combustion chamber 505, the drive wheel 501 locates with the gear arrangement 511, to rotate the piston lever arm 503 and move the piston head 504 into the combustion chamber 505 for the process to repeat.
[0057] As the piston block 506 travels through the coil windings 516, it pushes the ring of magnets 515 which are each separated by a magnet spacer 514 to form an intensified magnetic field acting perpendicular to the face of the magnets such that a magnetic field can cut through the coil windings 516 to induce electrical current. The magnets 515 are connected in this arrangement with their North and South poles facing each other, such that the magnets are forced to repel each other.
[0058] The magnet spacers may also be designed to provide a drive guide cavity 510 to act as a guide for locating the drive gear teeth 512 and in turn acting as gearing to turn the drive gear 513 (shown in
[0059]
[0060] As shown in
[0061] In an alternative embodiment shown in
[0062] Whilst the piston lever block is travelling through the coil windings, it will be aligned such that the gear teeth 609 and piston lever arm heads 615 do not extend past the arc of the outer diameter of the magnet ring. For example, refer to
[0063] Exhaust gas from the combustion will be directed to the engine block and rotating magnet ring at the exhaust outlet 611. The magnet spacers may be produced such that there is a recess to carry the expelled exhaust gas. As the magnet ring rotates the expanding exhaust gas will act to assist the rotation of the magnet ring on the same principle as a turbine. The continued rotation of the magnet ring with the spacer recesses, will act to draw in fresh air from the air intake valve 612. The air intake valve being a one way valve to prevent exhaust gas from escaping when pressure in the combustion chamber is high, but allow fresh air when pressure in the exhaust chamber is low due to the rotation of the magnet ring. Waste exhaust gas will be expelled through the waste exhaust port 613 just prior to reaching the combustion block. Additionally, the coil windings 610 may use spacers between the coils that allow a cavity to be produced and act as a baffler for exhaust gas, reducing the audible sound from exiting exhaust.
[0064] Additionally the magnet ring 601 has a small hole running concentrically through the centre of the magnet ring around its axis, in which a wire can be threaded to assist in holding the magnet assembly together and prevent the magnets which are fixed with opposing polarities from breaking the bonding used to affix the magnets to each other or the magnet spacers, which may occur due to the increased stress imposed on the magnet assembly during its forced rotation and as the velocity of rotation increases.
[0065] A further embodiment as shown in
[0066] Exhaust gas exiting the combustion chamber 703 at the piston entry/exit point 705, and will continue to propel the magnet ring using the spacer recesses as described above, drawing in fresh air from the air intake valve 704. A solenoid pin 710 will act on the lever arm gear 708 in the same way as described above on detection of the location of the piston block by a hall effect or similar sensor.
[0067]
[0068] In further embodiments, two or three piston lever blocks at even intervals may be incorporated in the magnet ring with one, two or more combustion chambers located at even intervals in the coil winding section.
[0069] A further embodiment may have a complete ring of piston lever blocks interspaced with no magnets, one magnet or n magnets where n is any number between 0 and 100. The width of the magnets and spacers is variable to best suit the intensity of the magnets and field that is produced for optimised electrical generation. Optionally the engine may be configured for optimum power to provide mechanical rotation of an external drive wheel as depicted in 404.
[0070] Optionally a ring of piston lever blocks without passing through a solid ring of coil windings as shown in
[0071] The area 901 may contain further piston blocks for increasing the power of the engine system, or additionally contain a magnet and coil arrangement similar to a traditional DC, synchronous or induction electric motor such that a hybrid engine/generator may be produced.
[0072] A combustion system 902 and engine block 903 depicted in this example as being similar to the system shown in