SCRUBBER UNIT FOR A PAINT BOOTH
20200101482 ยท 2020-04-02
Inventors
- Adrien de Borchgrave (Plymouth, MI, US)
- Bruce Roesler (Wixom, MI, US)
- Larry Cook (Rochester Hills, MI, US)
- Ken Eisbrenner (Chesterfield, MI, US)
Cpc classification
B05B16/60
PERFORMING OPERATIONS; TRANSPORTING
Y02P70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B05B13/0452
PERFORMING OPERATIONS; TRANSPORTING
B05C15/00
PERFORMING OPERATIONS; TRANSPORTING
B01D47/025
PERFORMING OPERATIONS; TRANSPORTING
B05B13/0431
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B14/468
PERFORMING OPERATIONS; TRANSPORTING
B01D47/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A paint booth assembly includes a paint booth having a pair of side walls and a flood sheet extending between the pair of side walls to separate the paint booth between a spray portion disposed above the flood sheet and a paint recovery portion disposed below the flood sheet. The flood sheet defines at least one flood sheet opening, and a scrubber unit extends down from the flood sheet opening to establish a shared path of fluid communication of a flow of water from the flood sheet and a downdraft of process air from the spray portion to the paint recovery portion. A scrubber pod is disposed within the scrubber unit and defines a plurality of perforations to induce an initial mixing of the paint particles entrained in the downdraft of process air into the flow of water.
Claims
1. A paint booth assembly including at least one scrubber unit for removing paint particles from a downdraft of air, the paint booth assembly comprising: a paint booth having a pair of side walls; a flood sheet extending between said pair of side walls to separate said paint booth between a spray portion disposed above said flood sheet and a paint recovery portion disposed below said flood sheet; said flood sheet defining at least one flood sheet opening for receiving a flow of water from said flood sheet and a downdraft of process air including entrained paint particles from said spray portion; a scrubber unit extending downwardly from said at least one flood sheet opening to establish a shared path of fluid communication of the flow of water and the downdraft of process air from said spray portion to said paint recovery portion; and said scrubber unit including a scrubber pod defining a plurality of perforations to induce a mixing of the paint particles entrained in the downdraft of process air into the flow of water for improving an efficiency of recovery of the paint particles in the paint booth assembly.
2. The paint booth assembly of claim 1, further comprising: said scrubber unit including a mixing chute extending downwardly from a mixing chute mouth disposed adjacent said at least one flood sheet opening to a mixing chute exit for establishing a residence time of the shared path of fluid communication within said scrubber unit; and said scrubber pod disposed within said mixing chute and adjacent said mixing chute mouth to induce the mixing of the paint particles into the flow of water during an early portion of the residence time of the shared path of fluid communication in said mixing chute.
3. The paint booth assembly of claim 2 wherein said scrubber pod includes a pair of pod surfaces converging towards one another from a pod top being open and in fluid communication with said spray portion to an integral connection extending along a bottom edge to define a generally triangular prism shape for said scrubber pod.
4. The paint booth assembly of claim 3 wherein said plurality of perforations are disposed in a series along each of said pair of pod surfaces and extend longitudinally from adjacent said pod top to adjacent said bottom edge.
5. The paint booth assembly of claim 4 wherein each of said plurality of perforations having a rhombus shape.
6. The paint booth assembly of claim 3 wherein said scrubber pod includes a lift bar extending centrally between said pair of pod surfaces and disposed adjacent said pod top for allowing a paint booth operator to remove said scrubber pod from said mixing chute.
7. The paint booth assembly of claim 2 wherein said mixing chute includes a throat disposed between and narrowing relative to said mixing chute mouth and said mixing chute exit for increasing the velocity of the flow of water and the process air in the mixing chute to induce a subsequent mixing of the paint particles entrained in the downdraft of process air into the flow of water.
8. The paint booth assembly of claim 7 wherein said throat is disposed in spaced and adjacent relationship with said mixing chute exit to define a body portion of said mixing chute extending between said mixing chute mouth and said throat and a terminal portion of said mixing chute extending between said throat and said mixing chute exit.
9. The paint booth assembly of claim 8 wherein said body portion of said mixing chute having a body cross-sectional area being constant from said mixing chute mouth to said throat and said terminal portion of said mixing chute having a terminal cross-sectional area being constant from said throat to said mixing chute exit.
10. The paint booth assembly of claim 9 wherein each of said body and terminal cross-sectional areas are rectangular and said body cross-sectional area is larger than the terminal cross-sectional area.
11. The paint booth assembly of claim 9 further comprising: a trough disposed in said paint recovery portion immediately below and in aligned relationship with said mixing chute exit for receiving an impingement of the shared path of fluid communication to induce a final mixing of the paint particles entrained in the downdraft of process air into the flow of water and maintaining a pool of sludge comprised of mixed paint particles and water; a sloped floor disposed in said paint recovery portion and extending in downwardly sloped relationship towards said trough for collecting and directing splashed sludge from the impingement back towards said trough; and a deflection skirt extending outwardly from said body portion of said mixing chute and extending at least partially over said sloped floor for directing the splashed sludge produced by the impingement towards said sloped floor.
12. The paint booth assembly of claim 11 wherein said deflection skirt includes a collar extending transverse from said body portion of said mixing chute and a lip sloping downwardly from said collar.
13. The paint booth assembly of claim 11 further comprising: said at least one flood sheet opening including a plurality of flood sheet openings disposed in a spaced and generally aligned relationship relative to one another between said entry and exit ends of said paint booth; a plurality of scrubber units each extending downwardly from a respective one of said plurality of flood sheet openings; and said deflection skirt extending contiguously between all of said body portions of said mixing chutes for containing the splashed sludge produced by the impingement.
14. The paint booth assembly of claim 2 wherein said scrubber unit includes a funnel extending downwardly from a funnel mouth disposed adjacent said at least one flood sheet opening to a funnel exit disposed adjacent said mixing chute mouth; and said funnel having four trapezoidal sheets sloping downward from said funnel mouth to said funnel exit for increasing a velocity of the downdraft of process air and the flow of water approaching said scrubber pod.
15. A scrubber unit for receiving a shared path of fluid communication of a flow of water from a flood sheet and a downdraft of process air containing air and paint particles from a spray portion of a paint booth, the scrubber unit comprising: a mixing chute extending downwardly from a mixing chute mouth to a mixing chute exit for establishing a residence time for the shared path of fluid communication to allow a mixing of the paint particles entrained in the process air into the flow of water; and a scrubber pod disposed within said mixing chute and defining a plurality of perforations to induce an initial mixing of the paint particles entrained in the downdraft of process air into the flow of water mouth during an early portion of the residence time of the shared path of fluid communication in said mixing chute.
16. The scrubber unit of claim 15, wherein said scrubber pod includes a pair of pod surfaces converging towards one another from a pod top being open and in fluid communication with said spray portion to an integral connection extending along a bottom edge to define a generally triangular prism shape for said scrubber pod.
17. The scrubber unit of claim 16, wherein said plurality of perforations are disposed in a series along each of said pair of pod surfaces and extend longitudinally from adjacent said pod top to adjacent said bottom edge, and each of said plurality of perforations having a rhombus shape.
18. The scrubber unit of claim 15 further comprising: said mixing chute including a throat disposed between said mixing chute mouth and said mixing chute exit to define a body portion of said mixing chute extending between said mixing chute mouth and said throat and a terminal portion of said mixing chute extending between said throat and said mixing chute exit; and said throat narrowing from said body portion to said terminal portion for increasing the velocity of the flow of water and the process air in the mixing chute to induce a subsequent mixing of the paint particles entrained in the downdraft of process air into the flow of water.
19. The scrubber unit of claim 18 further comprising: a deflection skirt extending outwardly from said body portion of said mixing chute and including a collar extending transverse from said body portion of said mixing chute and a lip sloping downwardly from said collar.
20. The scrubber unit of claim 15 further comprising: a funnel extending downwardly from a funnel mouth to a funnel exit disposed adjacent said mixing chute mouth; and said funnel having four trapezoidal sheets sloping downward from said funnel mouth to said funnel exit for increasing a velocity of the downdraft of process air and the flow of water approaching said scrubber pod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
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DETAILED DESCRIPTION OF THE ENABLING EMBODIMENTS
[0018] Example embodiments will now be described more fully with reference to the accompanying drawings. The example embodiments are provided so that this disclosure will be thorough and fully convey the scope to those skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, mechanisms, assemblies, and methods to provide a thorough understanding of various embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms, and that neither should be construed to limit the scope of the disclosure.
[0019] Referring to the drawings, wherein like numerals indicate corresponding parts throughout the several views, a paint booth assembly 20 is generally shown in
[0020] As best illustrated in
[0021] The flood sheet 36 includes at least one flood sheet opening 48 receiving both the flow of water from the flood sheet 36 and the downdraft of process air. As best illustrated in
[0022] As best illustrated in
[0023] The scrubber unit 24 includes a scrubber pod 70 removably disposed within the mixing chute mouth 64 of the mixing chute 62. The scrubber pod 70 defines a plurality of perforations 72 to induce an initial mixing of the paint particles entrained in the process air into the flow of water and cause a pressure drop as the shared path of fluid communication passes through the plurality of perforations 72. Put another way, the scrubber pod 70 improves mixing of the paint particles in the process air into the flow of water by forcing the paint particles and flow of water into closer proximity with one another as they collectively pass through the plurality of perforations 72 defined by the scrubber pod 70. The plurality of perforations 72 create a pressure drop that helps pull water particles apart and increases the proportion that those smaller water particles will contact paint particles, thus inducing the initial mixing the paint particles into the flow of water. The plurality of perforations 72 further function to increase the uniformity of the initial mixing.
[0024] As best illustrated in
[0025] As is best illustrated in
[0026] As best illustrated in
[0027] A sloped floor 96 is located in paint recovery portion 40 and extends in a downward slope from the pair of side walls 26 towards the trough 68 for collecting and directing splashed sludge from the impingement back towards the trough 68 within the wet chamber 52. A pair of splash guards 98 extend from the sloped floor 96 and partially covering the trough 68 to contain splashed sludge produced by the impingement within the trough 68.
[0028] As best illustrated in
[0029] As best illustrated in
[0030] The exhaust chambers 54 each include at least one exhaust air connection 110 at one of the ends 28, 30 to allow the downdraft of air traveling from the plenum 44 and serially through the spray portion 38, the wet chamber 52, and the exhaust chambers 54 to exit the paint booth 22. The exhaust air connections 110 are located high on the ends 28, 30 of the exhaust chambers 54 to allow for additional contaminants to drop out of the air, further improving the paint particle capture of the paint booth 22. The exhaust chambers 54 function as ducts and, in cases where there are a total of two exhaust air connections 110, each carries half of full exhaust volume within them and avoids the need and additional cost of having external ducts. In some embodiments, particularly for longer paint booths 20, such as those that measure 120 feet or more from entry end 28 to exit end 30, there will be a total of four exhaust air connections 110, one at each end for both exhaust chambers 54. Prior to air leaving through the exhaust air connections 110, the air slows down relative to its velocity at the exhaust baffles 108, allowing for additional paint particles and contaminants to drop out of the air. This further improves the paint particle capture of the paint booth 22 and improves cost efficiency by reducing how often filters need to be replaced.
[0031] With further reference to
[0032] As further illustrated in
[0033] A series of grates 126 extend between the pair of side walls 26 and the entry and exit ends 28, 30 in spaced and generally parallel relationship above the flood sheet 36 to allow a paint booth 22 operator to move about the spray portion 38 of the paint booth 22 and access and service the paint applicators 42. The grates 126 can be removed to provide access to the flood sheet 36. A conveyor support 128 extends from each of the side walls to provide structural support to the conveyor 34 and the grates 126.
[0034] Although not illustrated, at least one wet chamber access door can be located 20 in the wet chamber 52 at one of the ends 28, 30 of the paint booth 22 to provide access to the wet chamber 52 for maintenance and cleaning. The access door is designed to be water tight and utilizes marine style hinges and locks to accomplish this. A sludge system is in fluid communication with the trough 68 for receiving and filtering paint particles out of the sludge. The trough 68 is generally sloped to direct sludge toward the sludge system.
[0035] The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.