Flow Sensor Rake Assembly
20200103313 ยท 2020-04-02
Assignee
Inventors
Cpc classification
F05D2270/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D27/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G01F1/688
PHYSICS
F02C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A flow sensor rake assembly for taking flow field measurements in flow machine, such as a compressor or turbine of gas turbine engine. Axial flow machine has rotor arranged to rotate about an axis to interact with fluid flow through the rotor in use, and static annular wall surrounding axis. Annular wall is mounted axially upstream or downstream of rotor to be washed by fluid flow in use. Flow sensor rake has elongate stem having first and second ends and plurality of probes depending therefrom at spaced locations along stem. Elongate stem is mounted to annular wall at first end and depending away from annular wall to the second end. Elongate stem is obliquely angled relative to annular wall when viewed in axial direction and second end of elongate stem is offset in circumferential direction relative to first end. Stem is slanted relative to radial direction with respect to axis.
Claims
1. A flow sensor rake assembly for taking flow field measurements in a flow machine, the flow machine comprising a rotor arranged to rotate about an axis so as to interact with a fluid flow through the rotor in use, and a static annular wall surrounding the axis, the annular wall being mounted axially upstream or downstream of the rotor so as to be washed by the fluid flow in use, wherein the flow sensor rake assembly comprises: an elongate stem having first and second ends and a plurality of probes depending therefrom at spaced locations along the stem; the elongate stem being mounted to the annular wall at a first end and depending away from the annular wall to the second end; and the elongate stem being obliquely angled relative to the annular wall when viewed in the axial direction and the second end of the elongate stem is offset in a circumferential direction relative to the first end.
2. A flow sensor rake assembly according to claim 1, the elongate stem being obliquely angled relative to the annular wall and/or its surface normal vector at the first end.
3. A flow sensor rake assembly according to claim 1, the elongate stem being obliquely angled relative to the annular wall and/or its surface normal vector along a majority or all of the length of the stem between the first and second ends.
4. A flow sensor rake assembly according to claim 1, the flow machine having an axis of rotation and the elongate stem being obliquely angled relative to a radial direction with respect to said axis of rotation.
5. A flow sensor rake assembly according to claim 4, the elongate stem being obliquely angled relative to the radial direction of the axial flow machine at the first end.
6. A flow sensor rake assembly according to claim 1, arranged for location in an annular flow field having circumferentially periodic flow field regions and the flow sensor rake assembly is obliquely angled so as to span at least a half or one of said periodic flow field regions.
7. A flow sensor rake assembly according to claim 6, wherein the second end of the elongate stem is offset in the circumferential direction relative to the first end of the elongate stem such that the length of the elongate stem traverses at least one or two of said periodic flow field regions.
8. A flow sensor rake assembly according to claim 1, wherein the static annular wall of the axial flow machine is a first annular wall of the assembly, the assembly further comprising a second static annular wall surrounding the axis, the first static annular wall and the second static annular wall defining an annular flow passage, wherein the elongate stem may be obliquely angled relative to the surface normal of the first static annular wall and/or the surface normal of the second static annular wall.
9. A flow sensor rake assembly according to claim 8, the elongate stem being obliquely angled relative to the second static annular wall at the second end and/or along a majority or all of the length of the stem between the first and second ends.
10. A flow sensor rake assembly according to claim 8, wherein the elongate stem depends away from the first static annular wall in a direction that intersects with the second static annular wall.
11. A flow sensor rake assembly according to claim 8, wherein the second end of the elongate stem being mounted to the second annular wall such that the elongate stem extends across the entire annular flow passage radial height from the first annular wall to the second annular wall.
12. A flow sensor rake assembly according to claim 8, comprising a first and second elongate stems the second end of the first elongate stem terminating within the annular flow passage part way between the first and second annular wall, and the second elongate stem being mounted to the second annular wall and depending away from the second annular wall to a location within the annular flow passage part way between the first and second annular wall.
13. A flow sensor rake assembly according to claim 1, the elongate stem having a straight line profile between the first end and the second end.
14. A flow sensor rake assembly according to claim 1, the plurality of probes comprising any or any combination of pitot tubes, pitot-static tubes, thermocouple probes, Kiel probes, yaw probes, and hot wire anemometers/probes.
15. A flow sensor rake assembly according to claim 1, the flow field measurements comprising any or any combination of total pressure, static pressure and temperature
16. An axial flow machine comprising a rotor arranged to rotate about an axis so as to interact with a fluid flow through the rotor in use, and a static annular wall surrounding the axis, the annular wall being mounted axially upstream or downstream of the rotor so as to be washed by the fluid flow in use, and at least one flow sensor rake assembly according to claim 1.
17. The axial flow machine of claim 16, comprising a plurality of flow sensor rake assemblies.
18. The axial flow machine of claim 16, further comprising one or more static structure mounted to the annular wall and the flow sensor rake assembly is located in a wake region downstream of the one or more static structure.
19. The axial flow machine of claim 18, wherein the one or more static structure comprises a circumferential array of static structures.
20. A gas turbine engine for an aircraft comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor, a fan located upstream of the engine core, the fan comprising a plurality of fan blades; a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft; and a flow sensor rake assembly for taking flow field measurements for the flow through the engine core, wherein the flow sensor rake assembly comprises: an elongate stem having first and second ends and a plurality of probes depending therefrom at spaced locations along the stem; the elongate stem being mounted to a first annular wall of the engine core and depending away from the first annular wall to the second end; and the elongate stem being obliquely angled relative to the first annular wall when viewed in the axial direction and the second end of the elongate stem being offset in a circumferential direction relative to the first end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Embodiments will now be described by way of example only, with reference to the Figures, in which:
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DETAILED DESCRIPTION
[0056]
[0057] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0058] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0059] Note that the terms low pressure turbine and low pressure compressor as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the low pressure turbine and low pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate pressure compressor. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0060] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0061] The epicyclic gearbox 30 illustrated by way of example in
[0062] It will be appreciated that the arrangement shown in
[0063] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0064] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0065] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0066] In other examples, the invention may be applied to different types of gas turbine engine, e.g. for different uses, such as thrust or power generation for marine, nuclear or other power generation, or other land applications, such as industrial pumping and the like.
[0067] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
[0068] The flow sensor rake assembly described hereinbelow may be positioned anywhere within the path of core airflow A and/or bypass flow B. The flow sensor rake assembly described herein may be positioned in the vicinity of, e.g. downstream of, a flow machine within the engine, such as any of the low pressure compressor 14, the high pressure compressor 15, the high pressure turbine 17, and the low pressure turbine 19. Additionally or alternatively, the flow sensor rake assembly described herein may be positioned downstream of static/non-rotating structures such as any of, or any combination of, stator vanes and outlet guide vanes positioned in the path of core airflow A. Any such structures may be downstream of a rotor of the relevant flow machine.
[0069] In more general terms, the flow sensor rake assemblies described herein may be located anywhere in a continuous flow machine, typically in a complex flow field, where minimisation of sampling uncertainty is desired for a given number of measurement probes. Gas turbine engines are described as being an example of a flow machine to which the sensor rake assembly is relevant. The rake assembly may be used in axial or radial flow machines more generally, or else in a flow machine for which the direction of flow is between axial and radial directions.
[0070]
[0071] The mount 58 may comprise a connection interface 59 for electrical/electronic and/or flow connections with the relevant sensing and/or signal processing equipment. The interface typically comprises a plurality of connectors.
[0072] The probes 54, 56 protrude substantially perpendicularly from the elongate stem 52 such that the flow sensor rake assembly 50 has a rake-like structure. The probes 54, 56 each have a proximal end attached to the stem 52, i.e. at spaced locations along the stem, and a free/distal end. The probes are generally straight and oriented in parallel in this example such that each probe faces the same direction with respect to the stem 52, i.e. towards the oncoming flow in use. In other examples, the probes need not be straight and could be oriented in a direction that is not perpendicular to the stem. The probes need not be parallel depending on the expected flow conditions. For example, probes could be individually or collectively oriented to follow the direction of flow in the immediate vicinity of the probe, e.g. being at different angles and/or having a varying direction along the length of each probe. Probes could be curved, if desired.
[0073] The probes comprise pitot tubes 54, e.g. including pitot-static tubes, for measuring pressure (total pressure and/or static pressure). The probes may comprise conventional pressure sensing transducers/equipment coupled with the tubes 54. In this example, thermocouple probes 56 are also provided on the rake for measuring temperature. Each of the pressure probes 54 are positioned at spaced locations along the elongate stem 52 relative to one another, and each of the thermocouple probes 56 are positioned at spaced locations along the elongate stem 52 relative to one another. One pitot-static probe 54 and one thermocouple probe 56 is positioned, e.g. as a probe pair, at each spaced location.
[0074] Each of the pressure probes 54 and thermocouple probes 56 are configured to record a measurement signal and transmit the measurement signal via wiring and/or fibres running along the elongate stem 52. Alternatively, the probes could provide a fluid connection to a transducer that is spaced from the stem, e.g. with tubes running along the stem to another suitable location for sensing.
[0075] The mounting flange 58 comprises thermocouple plugs and/or pressure/flow connections at interface 59. The signals measured using the pressure probes 54 and thermocouple probes 56 may be transmitted to a processing/control unit such that the results can be recorded and analysed. The thermocouple plugs and pressure probe connections provide individual measurement signals for each of the individual probes 54, 56 such that suitable processing equipment can determine the corresponding values of relevant variables, such as total pressure, static pressure, dynamic pressure, flow rate, temperature, etc. in a conventional manner. The processing equipment will typically determine a corresponding averaged measurement signal for each of the probes 54 and an averaged signal for each of the thermocouple probes 56.
[0076] The mounting flange 58 may also comprise a plurality of apertures located around its circumference, or other fixing formations, as a means of fixing the flow sensor rake assembly 50 to the relevant annular wall of an axial flow machine.
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[0079] The elongate stem 52 is slanted such that the angle has a value of greater than 0 degrees and greater than a first/minimum threshold. In some examples, the first threshold may be dependent on the circumferential periodicity of the flow sensor rake assembly or features in the flow field, which will be explained in greater detail in relation to
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[0082] The elongate stem 52 is slanted such that 1 takes a value of less than 90 degrees, a value of greater than 0 degrees, and more than a second threshold, the second threshold being dependent on the circumferential periodicity of the flow sensor rake assembly, which will be explained in greater detail in relation to
[0083] In the examples described herein, the angle or is sufficiently large that the rake stem 52 spans at least one angular period. In the particular examples herein, the optimal arrangement may be a span in the region of 1.5 times the period. However it has been found that at least some benefit can be derived by spanning only a fraction of a period, such as a quarter, third, half or three-quarters of the period. The disclosure encompasses an angle of the rake stem that is greater than any engineering tolerance produced when assembling a perpendicular rake. A minimum angle of or may be as little 2, 3 or 5. The angle may be at least 10, 15 or 20 in other examples.
[0084] The angle or will be less than 90. The maximum angle of or may be limited by the length of the stem, e.g. such that the stem has the requisite strength. Diminishing benefit will also typically be achieved with the stem spanning larger numbers of periodic flow features. The maximum angle of or may be in the region of 80, 70, 60 or 50.
[0085] The concept of slanting the elongate stem relative to any of the abovementioned vectors and/or planes is limited to the elongate stem 52 (e.g. a longitudinal axis of the elongate stem) extending between an inner annulus 60 and an outer annulus 62, where the inner annulus 60 and outer annulus 62 have differing radii. This is achieved by the elongate stem 52 extending between the inner annulus 60 and the outer annulus 62, either by the elongate stem 52 extending across the entire flow passage so as to contact both the inner annulus 60 and the outer annulus 62, or where the elongate stem 52 does not extend the whole way between the inner 60 and outer 62 walls, but the linear extrapolation of the elongate stem 52 would intersect with the opposing annulus. Thus, the angles and must be such that physical extension of the elongate stem 52 or the linear extrapolation of the elongate stem 52 extends from the inner 60 to the outer 62 annulus wall or vice versa.
[0086] Whilst a single stem 52 is shown in
[0087] The difference reference vectors in
[0088] In
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[0090] A conventional circumferential array of such vanes comprises multiple angularly spaced vanes, each extending in a generally radial direction between inner and outer ends. The vanes typically span an annular flow passage of the type shown in
[0091] The flow field 76 immediately downstream of the vane array thus comprises flow variations reminiscent of the geometry of the vane array, i.e. including regions of high flow rate (and higher pressure) where flow passes freely through the gap between adjacent vanes, and lower flow rate (and lower pressure) behind the vanes themselves in the direction of fluid flow. Similar repeating variations in temperature also occur.
[0092] The flow field thus comprises periodic regions that repeat, e.g. regularly, in the circumferential direction dependent on the geometry of the vane array. The periodicity of the flow field variations/regions is thus described in
[0093] A general principle of the disclosure is that the angular spacing between one end of the rake stem 52 and its opposing end will be at least 0.5 or , and may be at least 1.5 or 2. It is to be noted that the angular spacing may not always be constant and so it may be necessary to define this orientation or slant of the stem 52 according to a mean average value for , namely .sub.N.
[0094] In
[0095] The circumferential periodicity of the flow sensor rake assembly can be defined as the ratio of the angular region covered by the flow sensor rake assembly (.sub.B.sub.A) to the average value, .sub.N.
[0096] The flow sensor rake assembly of the present disclosure has a circumferential periodicity of greater than 1. The flow sensor rake assembly of
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[0099] It can be seen from
[0100] Although not shown in the left hand plot of
[0101]
[0107] Although the present disclosure has been described above in relation to the measurement and characterisation of complex flow fields within axial flow machines, and more specifically gas turbine engines, the present disclosure may be used for measurement and characterisation of any complex flow field, particularly complex flow fields in which there is a need to capture elaborate flow fields. The present disclosure may be especially applicable, for example, to marine, nuclear and land applications.
[0108] Although the flow sensor rake assembly of
[0109] Although the flow sensor rake assembly of
[0110] Although
[0111] Although the flow sensor rake assemblies of
[0112] Although the elongate stems of
[0113] Whilst certain benefits of the rake assembly have been described in relation to its positioning immediately downstream of a circumferential array of static structures, the rake assembly may also be beneficial when placed in a free stream, i.e. a generally non-rotating flow, in order to assess/capture flow field variations in a circumferential direction, e.g. upstream of a rotor. The rake assembly may also be beneficial when placed in a rotating/vortical flow downstream of a rotor, regardless of whether it is immediately preceded by a vane array or other static structures, such as struts or the like.
[0114] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.