Bimetallic thermally-regenerative ammonia-based battery system, flow battery system and using methods
20200106118 ยท 2020-04-02
Assignee
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The invention discloses a bimetallic thermally regenerative ammonia-based battery system and using method for harvesting low-grade waste heat. In this battery, the electrodes are made of two different metals that can form ammine complexes, and the metal M.sub.1 that has a more negative redox potential of M.sub.1(NH.sub.3).sub.x1.sup.y1+/M.sub.1 is the negative electrode, and the metal M.sub.2 that has a more positive redox potential of M.sub.2.sup.y2+/M.sub.2 is the positive electrode, achieving high-voltage discharge and low-voltage charge at the same temperature. A closed-loop battery cycle consists of a discharge process, a charge process and two thermal regeneration processes. Deposition and corrosion reactions occur cyclically at the M.sub.1 and M.sub.2electrodes during successive charge and discharge processes. Thermal energy in waste heat is saved in the distilled ammonia, which is used to shift the redox couples for charging at lower voltage and stored in the battery as chemical energy.
Claims
1. A bimetallic thermally regenerative ammonia-based battery system includes a reactor composed of a first electrode chamber and a second electrode chamber, a separator interposed between the first electrode chamber and the second electrode chamber. The first electrode M.sub.1 and the second electrode M.sub.2 are placed in the first and second electrode chambers, respectively, where the reference electrodes are also placed separately. Both the first electrode M.sub.1 and the second electrode M.sub.2are mainly composed of the metal M, which can form complexes with ammonia, and the electrode potential of M(NH.sub.3).sub.x.sup.y+/M is less than the electrode potential of M.sup.y+/M. A loop is formed by wire connection between the first and second electrodes. It is characterized in that the first electrode M.sub.1 and the second electrode M.sub.2 are respectively selected from different metals M, and M is taken from at least one of copper, silver, cobalt or nickel in a solid form and also includes zinc in a solid form particularly. The electrode potential M.sub.1(NH.sub.3).sub.x1.sup.y1+/M.sub.1 of the first electrode M.sub.1 is smaller than the electrode potential M.sub.2.sup.y2+/M.sub.2 of the second electrode M.sub.2, and the electrode potential M.sub.1.sup.y1/M.sub.1 of the first electrode M.sub.1 is smaller than the electrode potential M.sub.2(NH.sub.3).sub.x2.sup.y2+/M.sub.2 of the second electrode M.sub.2. The electrolyte in the first electrode chamber contains an ammonium salt and a salt of the first electrode M.sub.1, and the electrolyte in the second electrode chamber contains an ammonium salt and a salt of the second electrode M.sub.2.
2. The system of claim 1, wherein the first electrode M.sub.1 and the second electrode M.sub.2 are composite electrodes and mainly consist of at least two of Ag, Cu, Co, Ni or Zn.
3. The system of claim 1, wherein the first electrode M.sub.1 and the second electrode M.sub.2 are composite carbon electrodes coated with at least one of Ag, Cu, Co, Ni or Zn.
4. The system of claim 1, wherein the reactor is provided with one or more seals to secure, seal, and prevent air from entering the reactor.
5. A method of use of a bimetallic thermally regenerative ammonia-based battery system according to claim 1, comprising the steps of: 1) Adding ammonia to the first electrode chamber, thereby the battery discharging: (a) Oxidation reaction occurs on the first electrode M.sub.1 in the first electrode chamber: M.sub.1 (s)+x1 NH.sub.3 (aq).fwdarw.M.sub.1(NH.sub.3).sub.x1.sup.y1++y1 e.sup. (b) Reduction reaction occurs on the second electrode M.sub.2 in the second electrode chamber: M.sub.2.sup.2y+ (aq)+y2 e.sup..fwdarw.M.sub.2 (s); 2) After the end of the discharge, the waste heat is used to separate the NH.sub.3 in the first electrode chamber: M.sub.1(NH.sub.3).sub.x1.sup.y1+M.sub.1.sup.y1+ (aq)+x1 NH.sub.3 (g); The separated NH.sub.3 is passed into the second electrode chamber, and the cathode and anode chambers are switched; 3) Charging: (a) Reduction reaction occurs on the first electrode M.sub.1 in the first electrode chamber: M.sub.1.sup.y1+ (aq)+y1 M.sub.1 (s) (b) Oxidation reaction occurs on the second electrode M.sub.2 in the second electrode chamber: M.sub.2 (s)+x2 NH.sub.3 (aq).fwdarw.M.sub.2(NH.sub.3).sub.x2.sup.y2++y2 e.sup.; 4) After the end of the charge, the waste heat is used to separate the NH.sub.3 in the second electrode chamber: M.sub.2(NH.sub.3).sub.x2.sup.y2+
M.sub.2.sup.y2+ (aq)+x2 NH.sub.3(g); The separated NH.sub.3 is passed into the first electrode chamber, and the cathode and anode chambers are switched again; Start the second discharge cycle and repeat steps 1) to 3) above.
6. The method of claim 5, wherein when the first electrode M.sub.1 or the second electrode M.sub.2 is Cu, Co, Ni or Zn, the electrolyte in their respective electrode chamber is ammonium sulfate ((NH.sub.4).sub.2SO.sub.4) and the corresponding metal sulfate (MSO.sub.4).
7. The method of claim 5, wherein when the first electrode M.sub.1 or the second electrode M.sub.2 is Cu, Co, Ni or Zn, the electrolyte in their respective electrode chamber is ammonium nitrate (NH.sub.4NO.sub.3) and the corresponding metal nitrate (M(NO.sub.3).sub.2).
8. The method of claim 5, wherein when the first electrode M.sub.1 or the second electrode M.sub.2 is Cu, Co, Ni or Zn, the electrolyte in their respective electrode chamber is a mixture of ammonium sulfate ((NH.sub.4).sub.2SO.sub.4), ammonium nitrate (NH.sub.4NO.sub.3) and the corresponding metal sulfate (MSO.sub.4) and nitrate (M(NO.sub.3).sub.2).
9. The method of claim 5, wherein when the first electrode M.sub.1 or the second electrode M.sub.2 is Ag, the electrolyte is ammonium nitrate (NH.sub.4NO.sub.3) and silver nitrate (AgNO.sub.3).
10. The method of claim 5, wherein the first electrode M.sub.1 or the second electrode M.sub.2 is flow electrode.
11. The method of claim 5, wherein an oxygen-free inert gas is introduced into the electrolyte to remove oxygen and inhibit electrode corrosion.
12. A bimetallic thermally regenerative ammonia-based flow battery system comprises at least one cell module, a first electrolyte tank, a second electrolyte tank, and two pumps between the cell module and the electrolyte tanks connected by pipelines. Electrolytes are stored in the first electrolyte tank and the second electrolyte tank, and a reference electrode is disposed between the pump and the cell module. The cell module is mainly composed of a first electrode M.sub.1, a second electrode M.sub.2, a first electrode chamber, a second electrode chamber, and a separator interposed between the first and second electrode chambers. Both the first electrode M.sub.1 and the second electrode M.sub.2 are mainly composed of the metal M, which can form complexes with ammonia, and the electrode potential of M(NH.sub.3).sub.x.sup.y+/M is less than the electrode potential of MYVM. A loop is formed by wire connection between the first and second electrodes. The first and second electrolyte tanks are located on two sides of the cell module, respectively, and the electrolytes in the first and second electrode chambers are continuously flowing. It is characterized in that the first electrode M.sub.1 and the second electrode M.sub.2 are respectively selected from different metals M, and y is taken from at least one of copper, silver, cobalt or nickel in a solid form and also includes zinc in a solid form particularly. The electrode potential M.sub.1(NH.sub.3).sub.x1.sup.y1+/M.sub.1 of the first electrode M.sub.1 is smaller than the electrode potential M.sub.2.sup.y2+/M.sub.2 of the second electrode M.sub.2, and the electrode potential M.sub.1.sup.y1+/M.sub.1 of the first electrode M.sub.1 is smaller than the electrode potential M.sub.2(NH.sub.3).sub.x2.sup.y2+/M.sub.2 of the second electrode M.sub.2. The electrolyte in the first electrolyte tank contains an ammonium salt and a salt of the first electrode M.sub.1, and the electrolyte in the second electrolyte tank contains an ammonium salt and a salt of the second electrode M.sub.2.
13. The system of claim 12, wherein the first electrode M.sub.1 and the second electrode M.sub.2 are composite electrodes and mainly consist of at least two of Ag, Cu, Co, Ni or Zn.
14. The system of claim 12, wherein the first electrode M.sub.1 and the second electrode M.sub.2 are composite carbon electrodes coated with at least one of Ag, Cu, Co, Ni or Zn.
15. The system of claim 12, wherein the cell module is provided with one or more seals to secure, seal, and prevent air from entering the cell module.
16. A method of use of a bimetallic thermally regenerative ammonia-based flow battery system, according to claim 12, comprising the steps of: 1) Adding ammonia to the first electrolyte tank, thereby the battery discharging: (a) Oxidation reaction occurs on the first electrode M.sub.1 in the first electrode chamber: M.sub.1 (s)+x1 NH.sub.3 (aq).fwdarw.M.sub.1(NH.sub.3).sub.x1.sup.y1++y1 e.sup. (b) Reduction reaction occurs on the second electrode M.sub.2 in the second electrode chamber: M.sub.2.sup.Y2+ (aq)+y2 e.sup..fwdarw.M.sub.2 (s); 2) After the end of the discharge, the waste heat is used to separate the NH.sub.3 in the first electrolyte tank: M.sub.1(NH.sub.3).sub.x1.sup.y1+M.sub.1.sup.y1+ (aq)+x1 NH.sub.3 (g); The separated NH.sub.3 is passed into the second electrolyte tank, and the cathode and anode chambers are switched; 3) Charging: (a) Reduction reaction occurs on the first electrode M.sub.1 in the first electrode chamber: M.sub.1.sup.y1+ (aq)+y1 e.sup..fwdarw.M.sub.1 (s) (b) Oxidation reaction occurs on the second electrode M.sub.2 in the second electrode chamber: M.sub.2 (s)+x2 NH.sub.3 (aq).fwdarw.M.sub.2(NH.sub.3).sub.x2.sup.y2++y2 e.sup.; 4) After the end of the charge, the waste heat is used to separate the NH.sub.3 in the second electrolyte tank: M.sub.2(NH.sub.3).sub.x2.sup.y2+
M.sub.2.sup.y2+ (aq)+x2 NH.sub.3 (g); The separated NH.sub.3 is passed into the first electrolyte tank, and the cathode and anode chambers are switched again; Start the second discharge cycle and repeat steps 1) to 3) above.
17. The method of claim 16, wherein when the first electrode M.sub.1 or the second electrode M.sub.2 is Cu, Co, Ni or Zn, the electrolyte in their respective electrolyte tank is ammonium sulfate ((NH.sub.4).sub.2SO.sub.4) and the corresponding metal sulfate (MSO.sub.4).
18. The method of claim 16, wherein when the first electrode M.sub.1 or the second electrode M.sub.2 is Cu, Co, Ni or Zn, the electrolyte in their respective electrolyte tank is ammonium nitrate (NH.sub.4NO.sub.3) and the corresponding metal nitrate (M(NO.sub.3).sub.2).
19. The method of claim 16, wherein when the first electrode M.sub.1 or the second electrode M.sub.2 is Cu, Co, Ni or Zn, the electrolyte in their respective electrolyte tank is a mixture of ammonium sulfate ((NH.sub.4).sub.2SO.sub.4), ammonium nitrate (NH.sub.4NO.sub.3) and the corresponding metal sulfate (MSO.sub.4) and nitrate (M(NO.sub.3).sub.2); wherein when the first electrode M.sub.1 or the second electrode M.sub.2 is Ag, the electrolyte is ammonium nitrate (NH.sub.4NO.sub.3) and silver nitrate (AgNO.sub.3).
20. The method of claim 16, wherein the first electrode M.sub.1 or the second electrode M.sub.2 is flow electrode; the first electrode chamber and the first electrolyte tank are connected; the second electrode chamber and the second electrolyte tank are connected; an oxygen-free inert gas is introduced into the first or second electrolyte tanks to remove oxygen and inhibit electrode corrosion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
DETAILED DESCRIPTION OF THE INVENTION
[0095] The invention will be described in detail with reference to the accompanying drawings and specific examples, in which the advantages and features of the invention can be more readily understood by those skilled in the art. Thus, the protection scope of the present invention is defined clearly.
[0096] In the description of the present invention, it is to be understood that the terms of one, multiple, first, second, etc. just mean the quantity or position relationship based on the drawings. This is for convenience of describing the invention and simplifying the description, instead of indicating or implying that the referred device or element must have a particular number and location, and operate in a particular number and position. Therefore, it is not to be construed as limiting the invention.
[0097] As shown in
[0098] The reactor is provided with one or more seals to secure, seal, and prevent air from entering the reactor.
[0099] An oxygen-free inert gas is introduced into the electrolyte from a sweep hole to remove oxygen and inhibit electrode corrosion.
[0100] The using method of the above-mentioned bimetallic thermally regenerative ammonia-based battery system, comprising the steps of: {circle around (1)}Adding ammonia to the first electrode chamber, thereby the battery discharging: oxidation reaction occurs on the first electrode M.sub.1 in the first electrode chamber: M.sub.1 (s)+x1 NH.sub.3 (aq).fwdarw.M.sub.1(NH.sub.3).sub.x1.sup.y1++y1 e.sup.; reduction reaction occurs on the second electrode M.sub.2 in the second electrode chamber: M.sub.2.sup.y2+ (aq)+y2 e.sup..fwdarw.M.sub.2 (s); {circle around (2)}After the end of the discharge, the waste heat is used to separate the NH.sub.3 in the first electrode chamber: M.sub.1(NH.sub.3).sub.x1.sup.y1+M.sub.1.sup.y1+ (aq)+x1 NH.sub.3 (g), and the separated NH.sub.3 is passed into the second electrode chamber, and the cathode and anode chambers are switched; {circle around (3)}Charging:reduction reaction occurs on the first electrode M.sub.1 in the first electrode chamber: M.sub.1.sup.y1+(aq)+y1 e.sup..fwdarw.M.sub.1 (s); oxidation reaction occurs on the second electrode M.sub.2 in the second electrode chamber: M.sub.2 (s)+x2 NH.sub.3 (aq).fwdarw.M.sub.2(NH.sub.3).sub.x2.sup.y2++y2 e.sup.; {circle around (4)}After the end of the charge, the waste heat is used to separate the NH.sub.3 in the second electrode chamber: M.sub.2(NH.sub.3).sub.x2.sup.y2+
M.sub.2.sup.y2+ (aq)+x2 NH.sub.3 (g), and the separated NH.sub.3 is passed into the first electrode chamber, and the cathode and anode chambers are switched again to start the second discharge cycle.
[0101] A bimetallic thermally regenerative ammonia-based flow battery system, as shown in
[0102] The cell module is provided with one or more seals to secure, seal, and prevent air from entering the cell module.
[0103] An oxygen-free inert gas is introduced into the first and second electrolyte tanks to remove oxygen and inhibit electrode corrosion.
[0104] The using method of the above-mentioned bimetallic thermally regenerative ammonia-based flow battery system, comprising the steps of: {circle around (1)}Adding ammonia to the first electrolyte tank, thereby the battery discharging:oxidation reaction occurs on the first electrode M.sub.1 in the first electrode chamber: M.sub.1 (s)+x1 NH.sub.3 (aq).fwdarw.M.sub.1(NH.sub.3).sub.x1.sup.y1++y1 e.sup.; reduction reaction occurs on the second electrode M.sub.2 in the second electrode chamber: M.sub.2.sup.y2+ (aq)+y2 e.sup..fwdarw.M.sub.2 (s); {circle around (2)}After the end of the discharge, the waste heat is used to separate the NH.sub.3 in the first electrolyte tank: M.sub.1(NH.sub.3).sub.x1.sup.y1+M.sub.1.sup.y1+ (aq)+x1NH.sub.3 (g), and the separated NH.sub.3 is passed into the second electrolyte tank, and the cathode and anode chambers are switched; {circle around (3)}Charging: reduction reaction occurs on the first electrode M.sub.1 in the first electrode chamber: M.sub.1.sup.y1+ (aq)+y1 e.sup..fwdarw.M.sub.1 (s); oxidation reaction occurs on the second electrode M.sub.2 in the second electrode chamber: M.sub.2 (s)+x2 NH.sub.3 (aq).fwdarw.M.sub.2(NH.sub.3).sub.x2.sup.y2++y2 e.sup.; {circle around (4)}After the end of the charge, the waste heat is used to separate the NH.sub.3 in the second electrolyte tank: M.sub.2(NH.sub.3).sub.x2.sup.y2+
M.sub.2.sup.y2+ (aq)+x2 NH.sub.3 (g), and the separated NH.sub.3 is passed into the first electrolyte tank, and the cathode and anode chambers are switched again to start the second discharge cycle.
[0105] The first electrode M.sub.1 and the second electrode Mein the above-mentioned bimetallic thermally regenerative ammonia-based battery system and flow battery system are composite electrodes and mainly consist of at least two of Ag, Cu, Co, Ni or Zn, or composite carbon electrodes coated with at least one of Ag, Cu, Co, Ni or Zn.
[0106] When the first electrode M.sub.1 or the second electrode M.sub.2 is Cu, Co, Ni or Zn, the electrolyte in their respective electrode chamber is ammonium sulfate ((NH.sub.4).sub.2SO.sub.4) and the corresponding metal sulfate (MSO.sub.4) or ammonium nitrate (NH.sub.4NO.sub.3) and the corresponding metal nitrate (M(NO.sub.3).sub.2) or a mixture of ammonium sulfate ((NH.sub.4).sub.2SO.sub.4), ammonium nitrate (NH.sub.4NO.sub.3) and the corresponding metal sulfate (MSO.sub.4) and nitrate (M(NO.sub.3).sub.2).When the first electrode M.sub.1 or the second electrode M.sub.2 is Ag; the electrolyte is ammonium nitrate (NH.sub.4NO.sub.3) and silver nitrate (AgNO.sub.3). The first electrode or the second electrode may also be aflow electrode.
EXAMPLE 1
[0107] As shown in
[0108] Cu/Zn-TRAB Development and Operation
[0109] A single Cu/Zn-TRAB was developed using positive and negative electrode chambers 1, 2 (polycarbonate, 4 cm long and 3 cm in diameter) divided by an anion exchange membrane 3 (AEM, Selemion AMV, 4 cm4 cm) (See
[0110] In the experiments, different concentrations of CuSO.sub.4/ZnSO.sub.4 (Alfa Aesar; 0.05 M0.3 M), (NH.sub.4).sub.2SO.sub.4 (Alfa Aesar; 0 M2 M) and ammonium hydroxide (Aladdin, AR, 2528% ; 1 M3 M) were prepared for the electrolytes using ultrapure water. The electrolyte conductivity and pH were measured by a multi-parameter tester (S470, METTLER TOLEDO). For the purpose of investigating the performance of Cu/Zn-TRAB comprehensively over multiple cycles, the battery was operated at constant discharging and charging current densities (100 and 200 A m.sup.2) in a cycle, or was discharged at a constant load of 12 (external resistance) and charged at a constant current density of 100 A m.sup.2, with the discharging cycle terminated when the voltage was <0.6 V and the charging cycle terminated when the charge capacity was equal to discharge capacity. After the charge and discharge, the electrolytes were collected separately, and the anolyte was heated at a constant temperature of 50 C. for distilling NH.sub.3 out and regenerating to new catholyte for next process. This distilled NH.sub.3 (in the form of NH.sub.3.H.sub.2O) was put into the collected catholyte to generate new anolyte for the next process. All experiments were conducted at room temperature (2030 C.).
[0111] Measurements and Calculations
[0112] Polarization tests were performed using a battery testing equipment (Arbin Instruments, BT-G) connected to a personal computer. In the discharge tests, current (I, A) scanning with a rate of 1 mA s.sup.1 started from open circuit (0 A) to zero voltage. While current scan stopped when the voltage reached 1.8 V at the charge tests. Battery voltage (U, V) and electrode potentials relative to respective Ag/AgCl reference electrode were recorded at each time interval. Current density was calculated and normalized to an electrode projected area of 1.610.sup.4 m.sup.2. Area-averaged power density (P.sub.a, W m.sup.2) was calculated using the electrode projected area (1.610.sup.4 m.sup.2, P-electrode) for comparing with the previous single metallic TRABs and using the membrane projected area (710.sup.4 m.sup.2, P.sub.m) for contrasting with other technologies. Before the tests, the quiet time was set as 30 seconds, and the open circuit potential was recorded every 10 seconds.
[0113] In the successive regeneration cycle experiments, the amount of charge accumulated during discharging or charging was obtained as Q= I dt, and discharge or charge energy was computed using the formula of W=UI dt. The volume-normalized net energy density was obtained through dividing the produced net energy in one cycle (W.sub.dW.sub.c) by the total electrolyte volume of 56 mL. The cathode and anode coulombic efficiencies (CCE and ACE) were calculated as the ratio between actual accumulated charge and theoretical amount of charge in terms of the electrode mass change, as follows:
[0114] During the discharge:
[0115] During the charge:
where m.sub.0 and m.sub.f denote the electrode masses before and after the discharge or charge tests and are measured by an analytical balance, F (96485 C mol.sup.1) is the Faraday constant, n (n=2 for Cu and Zn) is the number of electron involved in the electrode reaction, Q.sub.d and Q.sub.c are the total charge transferred and subscripts d and c represent the discharge and charge processes, respectively, and M.sub.Cu and M.sub.zn are the molecular weight of the metals (Cu, 63.55 g mol.sup.1; Zn, 65.38 g mol.sup.1).
[0116] The B-TRAB system needs four steps to complete the thermoelectric conversion. At first, the battery discharges with higher voltage. And then waste heat is used to regenerate the spent anolyte and shift the redox couples to a lower potential for charging. The battery is charged at lower voltage and net energy is produced, and then waste heat is used to regenerate the anolyte again and shift the redox couples to a higher potential for next discharging cycle. Therefore, the thermal-electricity conversion efficiency is determined as the ratio between the net energy and the demanded thermal energy for two regeneration processes (.sub.t=net energy/demanded thermal energy). Usually, the energy conversion efficiency relative to the Carnot efficiency (.sub.C32 1T.sub.L/T.sub.H) [.sub.t/C=net energy/(required thermal energy(1T.sub.L/T.sub.H))] was reported for comparing with other techniques, in which T.sub.L is the inlet temperature T.sub.in and T.sub.H is the reboiler temperature T.sub.R. Ignoring the separation energy of copper and zinc ammine complexes, the column thermal energy required for NH.sub.3 distillation from the anolyte was estimated by establishing a simplified model (that treated the anolyte as a mixture of NH.sub.3 and H.sub.2O ) with Aspen HYSYS (See
[0117] Scanning electron microscope (SEM) was used to analyze the zinc electrode after 30 min of the constant-current charge tests, confirming that the zinc was deposited and the morphology was related to current density. Besides, the SEM images and corresponding EDS (Energy dispersive spectrum) were used to analyze the reasons for the low anodic coulombic efficiency of copper and zinc electrodes. X-ray diffraction (XRD) was performed for exploring the composition and structure of the precipitates produced during the thermal regeneration processes.
[0118] Results
[0119] Charge and Discharge Characteristics
[0120] The charge and discharge characteristics of the Cu/Zn-TRAB were examined using fresh electrolytes instead of the regenerated electrolytes in this section. During the discharge, there was a peak power density (
[0121] Power Production at Different NH.sub.3 and Cu(H)/Zn(H) Concentrations During Discharge
[0122] Power density is significant for thermoelectric conversion, because high power density (or large current outputs) means that the transfer and storage of the produced electrical energy are more efficient and convenient. Consequently, the performance of the Cu/Zn-TRAB was inspected with various NH.sub.3 and Cu(II)/Zn(II) concentrations in a 1 M (NH.sub.4).sub.2SO.sub.4 supporting electrolyte. As shown in
[0123] The highest power density of 525 W m.sup.2-electrode (120 W m.sup.2-membrane) was generated with 2 M NH.sub.3 when the Cu(II)/Zn(II) concentrations were 0.1 M (
[0124] Power Production with a Range of Concentrations of the Supporting Electrolyte During Discharge
[0125] Increasing the (NH.sub.4).sub.2SO.sub.4 concentration from 0 to 2 M commonly promoted the maximum power density (53 W m.sup.2-electrode, 0 M; 340 W m.sup.2-electrode, 0.5 M; 525 W m.sup.2-electrode, 1 M; 558 W m.sup.2-electrode, 2 M) (
[0126] Battery Scalability
[0127] In order to evaluate the scalability of the Cu/Zn-TRAB system, power density, voltage and electrode potentials were examined using two Cu/Zn-TRABs connected in series and parallel. The maximum discharging power density reached 1090 W m.sup.2-electrode (249 W m.sup.2-membrane) with two cells in series or parallel, and this value was about twice as much as that obtained by a single cell (525 W m.sup.2-electrode (120 W m.sup.2-membrane)) (
[0128] Cycling Performance and Thermal Efficiency
[0129] The stability of the battery performance over multiple successive cycles is significant for efficiently converting the low-grade thermal energy into electricity. Thus, power and net energy productions by the Cu/Zn-TRAB were investigated using regenerated electrolytes over three successive cycles [0.1 M Cu(II) and 1 M (NH.sub.4).sub.2SO.sub.4 in the catholyte and 0.1 M Zn(II), 1 M (NH.sub.4).sub.2SO.sub.4 and 2 M NH.sub.3 in the anolyte before the first discharge cycle]. The power and energy densities can't be promoted at the same time, so the cell performance was analyzed under different conditions.
[0130] The first is the case where a small constant current density of 100 A m.sup.2 is applied, as shown in
[0131] For a large current density of 200 A m.sup.2, the peak discharging power densities [246 W m.sup.2-electrode (56 W m.sup.2-membrane), cycle 1; 202 W m.sup.2-electrode (46 W m.sup.2-membrane), cycle 2; 205 W m.sup.2-electrode (47 W m.sup.2-membrane), cycle 3] were improved with an averaged value of 204 W m.sup.2-electrode (47 W m.sup.2-membrane) in the two successive regeneration cycles, but the maximum net energy density (400 W h m.sup.3) in the initial cycle was greatly reduced (see
[0132] In order to achieve the maximum power density and a higher net energy density, cells were discharged at a constant load of 12 (external resistance) and charged at a lower constant current density of 100 A m.sup.2, with the discharging cycle terminated when the voltage was <0.6 V and the charging cycle terminated when the charge capacity reached discharge capacity (See
[0133] Based on a distillation model developed by the software of Aspen HYSYS, the thermal energy demanded for NH.sub.3 separation from the anolyte (2 M) in one cycle was estimated to be 372 kW h m.sup.3-anolyte (See
EXAMPLE 2
[0134] The theoretical discharge voltage of Ag/Zn-TRAB can reach 1.84 V, and the charge voltage is only 1.13 V. The silver electrode (0.2 mm thick sheet,0.8 cm2 cm) was used instead of the copper mesh electrode, and the battery was tested with 0.1 M Ag(I) and 3 M NH.sub.4NO.sub.3 in the catholyte and 0.1 M Zn(II), 3 M NH.sub.4NO.sub.3 and 2 M NH.sub.3 in the anolyte. As shown in
EXAMPLE 3
[0135] Compared to previous liquid-based technologies, B-TRABs increase the power density to a much higher level and have good efficiency and energy output performance. However, the previous B-TRAB system (see
[0136] Cu/Zn-TRAFB System Configuration and Operation
[0137] The construction of a single Cu/Zn-TRAFB(shown in
[0138] The electrolytes with different concentrations of (NH.sub.4).sub.2SO.sub.4 (0.5 M2 M, Alfa Aesar), CuSO.sub.4/ZnSO.sub.4 (0.1 M0.5 M, Alfa Aesar) and ammonium hydroxide (1 M3 M, Aladdin, 2528% AR) were prepared using ultrapure water and pumped into the battery system at different flow rates. All experiments were conducted at room temperature (2030 C.).
[0139] Measurements and Calculations
[0140] Battery performance tests were carried out by a computer-controlled battery tester (BT-G, Arbin Instruments). In the polarization tests, 20 mL of different concentrations of electrolytes were circulated in the system at different flow rates. During the discharge process, the current (I, A) was scanned from open circuit to zero voltage at a rate of 1 mA s.sup.1, and the scan was turned off when battery voltage reached 1.5 V in the charge process. Battery voltage (U, V) and electrode potentials relative to the reference electrodes were measured and recorded. The electrode potentials reported in this work were converted to the potentials relative to the SHE. Power (P, W) was obtained by multiplying the current and voltage as P=UI. Based on the projected membrane area (810.sup.4 m.sup.2), the area-averaged current (I.sub.a, A m.sup.2) and power (P.sub.a, W m.sup.2) densities were received, and the volume-averaged power density (P.sub.v, W m.sup.3) could be calculated by using the total reactor volume (2.410.sup.6 m.sup.3).
[0141] In the net energy density test, constant load (4) discharge was performed firstly with optimized electrolytes (20 mL of catholyte with 0.4 M CuSO.sub.4 and 1 M (NH.sub.4).sub.2SO.sub.4, and 20 mL of anolyte with 0.4 M ZnSO.sub.4, 1 M (NH.sub.4).sub.2SO.sub.4 and 2 M NH.sub.4OH) and flow rate (8 mL min.sup.1), and it was cut off when the voltage was lowered to 0.6 V. The accumulated charge Q.sub.d and output energy E.sub.d during the discharge process were also recorded. After the end of the discharge, the spent anolyte was collected for thermal regeneration. In the initial experiment, a method of constant temperature heating (50 C.) on a magnetic stirrer was used to remove NH.sub.3, forming a regenerated catholyte for the next charge cycle. The evaporated NH.sub.3 was not collected in the current experiment, and concentrated ammonia was added into the catholyte to form a new anolyte for charging. The regenerated catholyte produced a basic precipitate during thermal regeneration, and adding some waste sulphuric acid could dissolve this precipitate. But because of the low solubility of (NH.sub.4).sub.2Zn(SO.sub.4).sub.2, it still existed as a precipitate, so the catholyte was magnetically agitated with an egg-shaped stir bar (6.415.9 mm, VWR, 600 rpm) in the charge process. Constant current (50 A m.sup.2) charge was performed with the regenerated electrolytes, and the charging cycle was turned off when the charge capacity was equal to the discharge capacity. The accumulated charge Q.sub.c and input energy E.sub.c in the charge process were also recorded. The difference between the output energy and the input energy was the net energy (E.sub.n=E.sub.dE.sub.c) in one cycle, and the volume-averaged net energy density (E.sub.n,v, Wh m.sup.3) was calculated based on the anolyte volume (20 mL).Theanode and cathode coulombic efficiencies could be obtained using the mass changes of electrodes and the actual accumulated charges (Q.sub.d and Q.sub.c).
[0142] Since a closed cycle of the Cu/Zn-TRAFB included a discharge process, a charge process and two thermal regeneration processes, the thermoelectric conversion efficiency (.sub.t) was calculated by the ratio of the net energy density in one cycle and the thermal energy required for the two thermal regeneration processes. The net energy density was obtained experimentally and the required thermal energy was estimated from a distillation model developed using Aspen HYSYS. Based on a traditional simulation condition with an inlet temperature of 27 C., a reboiler temperature of 70.9 C. and a condenser temperature of 43, the thermal energy needed to separate 2M NH.sub.3 from the anolyte twice in one cycle was about 372 kW h m.sub.anolyte.sup.3. In order to make a fair comparison with other heat-to-electricity technologies, the Carnot-relative efficiency (.sub.t/C=.sub.t/.sub.C) was also reported, and the Carnot efficiency (.sub.C=1T.sub.L/T.sub.H) was calculated using the the inlet temperature T.sub.L and the reboiler temperature T.sub.H. In addition, the effects of different inlet temperatures and condenser temperatures on energy conversion efficiency were also analyzed.
[0143] In the system stability and electrode reversibility tests, a single Cu/Zn-TRAB was discharged and charged every 15 min with a constant current of 16 mA, and a 5-min interval between the discharge and charge cycles was used to drain the electrolytes in the system and exchange the flow paths of the catholyte and anolyte. The same fresh electrolytes were used for each cycle (20 mL of catholyte with 0.1 M CuSO.sub.4 and 1 M (NH.sub.4).sub.2SO.sub.4, and 20 mL of anolyte with 0.1 M ZnSO.sub.4, 1 M (NH.sub.4).sub.2SO.sub.4 and 2 M NH.sub.4OH were recycled at a flow rate of 1 mL min.sup.lin the discharge cycle; 20 mL of catholyte with 0.1 M ZnSO.sub.4 and 1 M (NH.sub.4).sub.2SO.sub.4, and 20 mL of anolyte with 0.1 M CuSO.sub.4, 1 M (NH.sub.4).sub.2SO.sub.4 and 2 M NH.sub.4OH were recycled at a flow rate of 1 mL min.sup.1 in the charge cycle). Battery voltage, power density and electrode potentials over time were recorded during the tests.
[0144] Results
[0145] Working Characteristics of Cu/Zn-TRAFB
[0146] In order to confirm that the Cu/Zn-TRAFB system can realize high-voltage discharge and low-voltage charge, preliminary tests were carried out on the charge and discharge characteristics with fresh electrolytes and without thermal regeneration.
[0147] Optimization of Electrolyte Concentrations
[0148] The battery power density in the discharge process is a key parameter to evaluate the ability of a technology to convert waste heat into electrical energy. Therefore, the influences of the concentrations of (NH.sub.4).sub.2SO.sub.4, Cu.sup.2+/Zn.sup.2+ and NH.sub.4OH on the power productions of a single Cu/Zn-TRAFB were investigated. (NH.sub.4).sub.2SO.sub.4 is used as the supporting electrolyte, and its main function is to promote the conductivity of the solution and reduce the internal resistance of the battery. But at the same time, its presence will produce a reaction resistance, which is bad for power outputs and limits the excessive increase in its concentration. Additionally, ionized NH.sub.4.sup.+ helps to inhibit the ionization of NH.sub.4OH and enhance the activity of NH.sub.3. As shown in
[0149] Based on the above experimental results, the optimal combination of electrolyte concentrations for Cu/Zn-TRAFB were 0.5 M (NH.sub.4).sub.2SO.sub.4, 0.4 M Cu.sup.2+/Zn.sup.2+ and 2 M NH.sub.4OH, which was different from the results of Cu/Zn-TRAB (1 M (NH.sub.4).sub.2SO.sub.4, 0.1 M Cu.sup.2+/Zn.sup.2+ and 2 M NH.sub.4OH). For (NH.sub.4).sub.2SO.sub.4, since the spacing of electrodes in flow battery was only 3 mm (compared to the 2025 mm for previous Cu/Zn-TRAB), a smaller supporting electrolyte concentration could be used without being affected by a larger ohmic resistance. However, 0.5 M (NH.sub.4).sub.2SO.sub.4 would cause the anolyte to ionize more OH.sup., and some blue precipitates attached to the cathodic side of AEM after the test. Considering that the concentration of (NH.sub.4).sub.2SO.sub.4 had a relatively small impact on power output, 1 M (NH.sub.4).sub.2SO.sub.4 was selected as the supporting electrolyte in subsequent experiments.
[0150] Effect of Flow Rate on Power Output
[0151]
the pressure drop was only about 0.2 Pa at a flow rate of 20 mL min.sup.1 and the corresponding power loss was 710.sup.5 W m.sup.2, which was negligible. The reason for the smaller pressure drop was that the thickness of the flow channel was 1.5 mm and relatively large. The peak power density of 280 W m.sup.2 based on the membrane area was greatly enhanced compared to the 120 W m.sup.2 previously obtained by a Cu/Zn-TRAB, which meant that with same membrane area (or cost, because the cost of the membrane in this battery system was the highest), Cu/Zn-TRAFB could provide more than twice the power output. The peak power density achieved by Cu/Zn-TRAFB normalized to the reactor volume was 93 kW m.sup.3, which had a significant improvement over the 1.5 kW m.sup.3 obtained with Cu/Zn-TRAB, mainly attributed to the compact battery structure design.
[0152] Net Energy Production and Energy Conversion Efficiency
[0153] The net energy density of the Cu/Zn-TRAFB at peak power output was examined with optimum electrolyte concentrations and flow rate (
[0154] By measuring the mass change of electrodes before and after the experiments, the cathodic and anodic coulombic efficiencies during discharging were calculated to be about 100% and 80% , respectively. It was showed that there was no side reactions in the deposition process of Cu.sup.2+, and excess zinc was oxidized. The cathodic coulombic efficiency during the charge process was approximately 115% , and the anodic coulombic efficiency was about 32% . It indicated that the deposition of Zn.sup.2+ mainly occurred in the cathode, and the part higher than 100% may be due to the adsorption of a small amount of Zn(OH).sub.2 on the surface of Zn electrode, resulting in slightly heavier electrode mass. As the OH.sup. and NH.sub.3 molecules passed through the membrane, some Zn(OH).sub.2 was formed and absorbed on Zn electrode at the end of charge, and this phenomenon was observed after the test. The anodic coulombic efficiency of copper was lower, and the main reason was that Cu(NH.sub.3).sub.4.sup.2+ was partially reduced to Cu(NH.sub.3).sub.4.sup.+ during the oxidation of copper. As shown by cyclic voltammetry (CV) curves in
[0155] Based on a distillation column model established in Aspen HYSYS, the thermal energy required to separate 2 M NH.sub.3 from the anolyte in a closed cycle was about 372 kW h m.sub.anolyte.sup.3. The distillation column has an inlet temperature (T.sub.in) of 27 C., a reboiler temperature (T.sub.R) of 70.9 C. and a condenser temperature (T.sub.C) of 43 C. The calculated thermoelectric conversion efficiency was 0.34% (2.7% relative to the Carnot efficiency) in the case of maximum power output, which met the necessary condition for the commercial application of technologies to convert thermal energy into electricity (the Carnot-relative efficiency reached the range of 2%5% ).At the maximum power output, the energy density is relatively small. The method of enhancing the net energy density was also suitable for improving the thermal energy efficiency. Moreover, if the inlet temperature of distillation column was raised to 50 C. and the condenser temperature was lowered to 34 C., the energy conversion efficiency could be increased to 1.64% (27% relative to the Carnot efficiency), indicating that the distillation parameters had a decisive effect.
[0156] Scalability of Cu/Zn-TRAFB
[0157] To examine the scalability of this flow battery system, the performance of two Cu/Zn-TRAFB cells connected in series and parallel was investigated.
[0158] System Stability and Electrode Reversibility
[0159] The Cu/Zn-TRAFB system needs to work in a continuous mode of closed cycles, in which the catholyte and anolyte flow through the system circularly and copper and zinc electrodes also undergo cyclic oxidation and reduction reactions. Therefore, the stability of battery system performance and redox reversibility of the electrodes were investigated in 10 cycles (