SELF-HEALING ANTI-ICING ALUMINUM CONDUCTOR STEEL-REINFORCED WITH COMPOSITE MICROPOROUS STRUCTURE AND PREPARATION METHOD THEREOF
20230023650 · 2023-01-26
Inventors
- YUAN YUAN (Chongqing, CN)
- GUOYONG LIU (Chongqing, CN)
- RUIJIN LIAO (Chongqing, CN)
- HUIYING XIANG (Chongqing, CN)
Cpc classification
C25D11/024
CHEMISTRY; METALLURGY
C25D11/12
CHEMISTRY; METALLURGY
C23F2213/30
CHEMISTRY; METALLURGY
C09K3/18
CHEMISTRY; METALLURGY
International classification
C09K3/18
CHEMISTRY; METALLURGY
Abstract
The present invention provides a self-healing anti-icing ACSR with composite microporous structure, which is formed lower layer pores with a small diameter (durable storage remediator) and upper layer pores with a large diameter (increase a proportion of air cushion to improve anti-icing performance) by growing a uniform porous aluminum membrane on the surface of an aluminum base body. By optimizing the diameter and thickness of the lower layer pores and upper layer pores, and under the action of air pressure, capillary force and surface energy, a low surface energy remediator is immersed in pores, so an anti-icing ACSR with durable excellent anti-icing self-healing performance is prepared. The invention improves the anti-icing performance of the ACSR in practical applications and the self-healing of the anti-icing performance after being damaged, thereby extending the anti-icing life of the ACSR and improving the durable anti-icing performance thereof.
Claims
1. A self-healing anti-icing aluminum conductor steel-reinforced (ACSR) with composite microporous structure, comprising: an aluminum base body, a porous alumina membrane grown on the surface of the aluminum base body, and a low surface energy remediator filled between the pores of the porous alumina membrane; uniform composite microporous structure has grown on the aluminum base body, the composite microporous structure comprises lower layer pores with a small diameter of 20-200 nm in diameter and 5-50 μm in depth, and upper layer pores with a large diameter of 100-400 nm in diameter and 5-50 μm in depth.
2. The self-healing anti-icing ACSR of claim 1, wherein the aluminum base body is an ACSR.
3. The self-healing anti-icing ACSR of claim 2, wherein the aluminum conductor steel-reinforced is any one of an aluminum alloy conductor steel-reinforced, an aluminum conductor steel-reinforced, an aluminum conductor with aluminum clad steel core, an aluminum conductor aluminum alloy reinforced or an aluminum conductor with carbon fiber reinforced composite core.
4. The self-healing anti-icing ACSR of claim 1, wherein the low surface energy remediator is any one of fluorosilane, perfluorooctanoic acid, octadecylamine, stearic acid or perfluorooctyltrimethoxysilane.
5. The self-healing anti-icing ACSR of claim 1, wherein the porous alumina membrane is an aluminum oxide membrane with microporous structure.
6. A preparation method of the self-healing anti-icing ACSR, wherein the preparation method adopts two anodic oxidation, and specifically includes the following steps: (1) first anodic oxidation: the aluminum base body which is washed clean is placed in the anodic oxidation electrolyte as an anode; a ring electrode made of lead plate, aluminum plate, graphite plate or 304 stainless steel plate is a cathode, applied a direct current or pulse current with a current density of 0.02 to 0.3 A/cm.sup.2, then, the first anodic oxidation is carried out at a temperature of 0 to 50° C. for 1 to 30 min; and upper layer pores with a small diameter of 100-400 nm in diameter and 5-50 μm in depth can be formed on the surface of the aluminum base body; the electrolyte in the anodizing electrolyte is any one or more of phosphoric acid, sulfuric acid or selenic acid; (2) second anodic oxidation: the product obtained in step (1) is placed in the anodic oxidation electrolyte as the anode, and the ring electrode made of lead plate, aluminum plate, graphite plate or 304 stainless steel plate is the cathode, applied a direct current or pulse current with a current density of 0.01 to 0.2 A/cm.sup.2, then, the second anodic oxidation is carried out at a temperature of 0 to 50° C. for 1 to 30 min; and lower layer pores with a large diameter of 20-200 nm in diameter and 5-50 μm in depth can be formed on the surface of the aluminum base body; the electrolyte in the anodizing electrolyte is any one or more of oxalic acid, citric acid, chromic acid or tartaric acid; (3) the product obtained in step (2) is placed in a liquid low surface energy remediator or a solid low surface energy remediator after being heated and melted, and immersed for 10 min to 24 h to make the remediator immersed in the lower layer pores and upper layer pores, so the excess low surface energy remediator on the surface can be removed, and dried it. In this way, the remediator has modified the surface inside and outside of pores, and stored in the bottom of the funnel shaped pores. The self-healing anti-icing ACSR with composite microporous structure is obtained.
7. The preparation method of claim 6, wherein the concentration of the electrolyte in the anodizing electrolyte is 0.1-0.5 mol/L, and the solvent is water in step (1).
8. The preparation method of claim 6, wherein the concentration of the electrolyte in the anodizing electrolyte is 0.1-0.5 mol/L, and the solvent is water in step (2).
9. The preparation method of claim 6, wherein placing the product obtained in step (3) in a low surface energy remediator can also be carried out under vacuum conditions.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0024] The invention will be further described with reference to the accompanying drawings, from which the object, technical solutions and beneficial effects of the invention will be clearer.
[0025]
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DETAILED DESCRIPTION
[0035] The present disclosure will be described in detail with reference to the following specific embodiments, which are used to help those skilled in the art to further understand the present disclosure, and shall not be construed to limit the present disclosure in any form. It would be appreciated by those skilled in the art that changes and modifications can be made in the embodiments without departing from the spirit of the present disclosure, which also belong to the protection scope of the present disclosure. It should be noted that the drawings provided in the following embodiments are only used to illustrate the basic idea of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
Example 1
[0036] A self-healing anti-icing ACSR with composite microporous structure, which is prepared by two anodic oxidation methods, and specifically includes the following steps:
[0037] (1) First anodic oxidation: the aluminum base body (aluminum alloy core ACSR) which is washed clean (the aluminum base body is washed in clean water, and then placed in a 1 mol/L sodium hydroxide solution for 2 min) is placed in a phosphoric acid electrolyte (the concentration of phosphoric acid is 0.3 mol/L, and the solvent is water) as an anode; and a ring electrode made of 304 stainless steel plate is a cathode, applied a direct current with a current density of 0.15 A/cm.sup.2, then, the first anodic oxidation is carried out at a temperature of 25° C. for 15 min; and upper layer pores with a small diameter of 250 nm in diameter and 26 μm in depth can be formed on the surface of the aluminum base body.
[0038] (2) Second anodic oxidation: the product obtained in step (1) as an anode is placed in oxalic acid electrolyte (the concentration of oxalic acid is 0.15 mol/L, and the solvent is water), and a ring electrode made of a lead plate, an aluminum plate, a graphite plate or 304 stainless steel plate is a cathode, applied a direct current with a current density of 0.07 A/cm.sup.2, then, the second anodic oxidation is carried out at a temperature of 25° C. for 20 min; and lower layer pores with a large diameter of 85 nm in diameter and 15 μm in depth can be formed on the surface of the aluminum base body.
[0039] (3) The product obtained in step (2) is immersed in a liquid low surface energy remediator (fluorosilane) under vacuum conditions (−0.1 MPa vacuum for 2 h), immersed for 12 h in vacuum conditions so that the remediator (fluorosilane) is immersed into the lower layer pores and upper layer pores, (the remediator (fluorosilane) is immersed into the lower layer pores and upper layer pores under capillary force and surface energy), blown off the low surface energy remediator on the surface, and then dried (80-120° C. oven) it. In this way, the self-healing anti-icing ACSR with composite microporous structure can be obtained.
Example 2
[0040] A self-healing anti-icing ACSR with composite microporous structure, which is prepared by two anodic oxidation methods, and specifically includes the following steps:
[0041] (1) First anodic oxidation: the ACAR which is washed clean (the aluminum base body is washed in clean water, and then placed in a 1 mol/L sodium hydroxide solution for 2 min) is placed in a phosphoric acid electrolyte (the concentration of phosphoric acid is 0.3 mol/L, and the solvent is water) as an anode; and a ring electrode made of a lead plate is a cathode, applied a direct current with a current density of 0.2 A/cm.sup.2, then, the first anodic oxidation is carried out at a temperature of 10° C. for 10 min; and upper layer pores with a large pore diameter of 220 nm in diameter and 20 μm in depth can be formed on the surface of the aluminum base body.
[0042] (2) Second anodic oxidation: the product obtained in step (1) as an anode is placed in oxalic acid electrolyte (the concentration of oxalic acid is 0.1 mol/L, and the solvent is water), and a ring electrode made of an aluminum plate is a cathode, applied a direct current with a current density of 0.1 A/cm.sup.2, then, the second anodic oxidation is carried out at a temperature of 0° C. for 15 min; and lower layer pores with a small diameter of 70 nm in diameter and 25 μm in depth can be formed on the surface of the aluminum base body.
[0043] (3) A perfluorooctanoic acid is heated and melted, and the product obtained in step (2) is immersed in a remediator, immersed for 10 min so that the remediator (the perfluorooctanoic acid) is immersed into the lower layer pores and upper layer pores (the perfluorooctanoic acid is immersed into the lower layer pores and upper layer pores under capillary force and surface energy), so the low surface energy remediator (the perfluorooctanoic acid) on the surface can be removed, and then dried (80° C. oven) it. In this way, the self-healing anti-icing ACSR with composite microporous structure is obtained.
Example 3
[0044] A self-healing anti-icing ACSR with composite microporous structure, which is prepared by two anodic oxidation methods, and specifically includes the following steps:
[0045] (1) First anodic oxidation: the aluminum base body (ACSR-AS) which is washed clean (the aluminum base body is washed in clean water, and then placed in a 1 mol/L sodium hydroxide solution for 2 min) is placed in a phosphoric acid electrolyte (the concentration of phosphoric acid is 0.15 mol/L, and the solvent is water) as an anode; and a ring electrode made of an aluminum plate is a cathode, applied a direct current with a current density of 0.1 A/cm.sup.2, then, the first anodic oxidation is carried out at a temperature of 50° C. for 25 min; and upper layer pores with a large diameter of 180 nm in diameter and 35 μm in depth can be formed on the surface of the aluminum base body.
[0046] (2) Second anodic oxidation: the product obtained in step (1) as an anode is placed in oxalic acid electrolyte (the concentration of oxalic acid is 0.3 mol/L, and the solvent is water), and a ring electrode made of an aluminum plate is a cathode, applied a direct current with a current density of 0.05 A/cm.sup.2, then, the second anodic oxidation is carried out at a temperature of 30° C. for 30 min; and lower layer pores with a small diameter of 110 nm in diameter and 35 μm in depth can be formed on the surface of the aluminum base body.
[0047] The product obtained in step (2) is immersed in fluorosilane, immersed for 24 h so that the remediator is immersed into upper layer pores and lower layer pores, (the fluorosilane is immersed into the upper layer pores and lower layer pores under capillary force and surface energy), so the low surface energy remediator (the fluorosilane) on the surface can be removed, and dried (120° C. oven). In this way, the self-healing anti-icing ACSR with composite microporous structure is obtained.
Example 4
[0048] A self-healing anti-icing ACSR with composite microporous structure, which is prepared by two anodic oxidation methods, and specifically includes the following steps:
[0049] (1) First anodic oxidation: the aluminum base body (ACCC) which is washed clean (the aluminum base body is washed in clean water, and then placed in a 1 mol/L sodium hydroxide solution for 2 min) is placed in a phosphoric acid electrolyte (the concentration of phosphoric acid is 0.2 mol/L, and the solvent is water) as an anode; and a ring electrode made of a graphite plate is a cathode, applied a direct current with a current density of 0.3 A/cm.sup.2, then, the first anodic oxidation is carried out at a temperature of 40° C. for 5 min; and upper layer pores with a large diameter of 300 nm in diameter and 10 μm in depth can be formed on the surface of the aluminum base body.
[0050] (2) Second anodic oxidation: the product obtained in step (1) as an anode is placed in oxalic acid electrolyte (the concentration of oxalic acid is 0.4 mol/L, and the solvent is water), and a ring electrode made of a lead plate, an aluminum plate, a graphite plate or 304 stainless steel plate is a cathode, applied a direct current with a current density of 0.2 A/cm.sup.2, then, the second anodic oxidation is carried out at a temperature of 10° C. for 40 min; and lower layer pores with a small pore diameter of 200 nm in diameter and 40 μm in depth can be formed on the surface of the aluminum base body.
[0051] Octadecylamine is heated and melted, and the product obtained in step (2) is immersed in the melted octadecylamine, immersed for 10 min so that the remediator (the octadecylamine) is immersed into the lower layer pores and upper layer pores, (the octadecylamine is immersed into the lower layer pores and upper layer pores under capillary force and surface energy), so the low surface energy remediator (the octadecylamine) on the surface can be removed, and dried (100° C. oven) In this way, the self-healing anti-icing ACSR with composite microporous structure is obtained.
[0052] In the preparation method except in the examples, in addition to the phosphoric acid used as the electrolyte, sulfuric acid or selenoic acid can also be used as the electrolyte preparing upper layer pores with a small pore diameter. In addition to the oxalic acid used as the electrolyte for preparing an lower layer pores with a large diameter, citric acid, chromic acid or tartaric acid can also be used as the electrolyte. In this way, the self-healing anti-icing ACSR with composite microporous structure can also be prepared.
[0053] Performance Tests
[0054] 1. Structural Test:
[0055] Take the self-healing anti-icing ACSR with composite microporous structure prepared in Example 1 as an example to test; a schematic cross-sectional view (a) of an anti-icing ACSR prepared (where 1, aluminum base body (aluminum conductor aluminum alloy reinforced (ACAR)); 2, porous alumina membrane aluminium oxide membrane with microporous structure); 3, low surface energy remediator in pores; 4, lower layer pores with a small diameter; 5, upper layer pores with a large diameter); a cross-sectional view (b) of a scanning electron microscope, and a front view (c) of a scanning electron microscope is shown in
[0056] 2. Hydrophobic Test:
[0057] Take the product prepared in Example 1 as an example to test, the water droplet contact angle, rolling angle and low temperature (−8° C.) water droplet bounce of the self-healing anti-icing ACSR with composite microporous structure prepared in Example 1 are shown in
[0058] 3. Delayed Icing Test:
[0059] Cool down the surfaces of three wires to −8° C. (three wires include the blank (ordinary anti-icing ACSR), the self-healing anti-icing ACSR with single pores, and the self-healing anti-icing ACSR with composite microporous structure prepared in Example 1), and observe the freezing time of water droplets. As shown in
[0060] 4. Rain Icing Experiment Test:
[0061] Taking the self-healing anti-icing ACSR with composite microporous structure and the original unimproved ACSR prepared in Example 1 as examples to test, the rain icing experiment is carried out in an artificial climate laboratory, where the ambient temperature is −8° C., the humidity is 50% to 70%, and the temperature of the super-cooled water droplets is 0° C. to 3° C. After 1 hour of continuous icing, the surface of the untreated ACSR is quickly covered with a dense layer of ice, and the thickness of the ice and the length of the ice edge increase with icing time; However, for the anti-icing overhead ACSR in Example 1 prepared by the method of the present invention, the super-cooled water droplets are easy to bounce off or roll off from the ACSR, and most areas are not frozen, as shown in
[0062] 5. Ice Adhesion Strength Test:
[0063] Place the self-healing anti-icing ACSR with composite microporous structure at a temperature of −15° C. and a humidity of 50% to 60% for 12 hours, and use a tensiometer test the ice adhesion strength. The ordinary ACSR (blank) and the ice adhesion strength of the self-healing anti-icing ACSR with composite microporous structure prepared in Example 1 are shown in
[0064] 6. Wear Resistance and Self-Healing Performance Test:
[0065]
[0066] Use 1000 mesh sandpapers to polish the surface of the self-healing anti-icing ACSR prepared in Example 1, and the applied pressure is 12 kPa.
[0067] 7. Corrosion Resistance Performance Test:
[0068] An electrochemical polarization curve is used to test the corrosion resistance of different anti-icing ACSR, and the corrosion Tafel curve of blank (ordinary anti-icing ACSR), anti-icing ACSR with single pores structure and self-healing anti-icing ACSR with composite microporous structure prepared in the Example 1 are shown in
[0069] After testing, it is found that the performance of the self-healing anti-icing ACSR with composite microporous structure prepared in other examples is similar to the self-healing anti-icing ACSR with composite microporous structure prepared in Example 1.
[0070] The low surface energy remediator is any one of the fluorosilane, the perfluorooctanoic acid, the octadecylamine, the stearic acid or perfluorooctyltrimethoxysilane; the electrolyte in the anodizing electrolyte is any one or more of oxalic acid, citric acid, chromic acid or tartaric acid; the electrolyte in the anodizing electrolyte is any one or more of oxalic acid, citric acid, chromic acid or tartaric acid; all of them have the same performance of hydrophobic, anti-icing and healing as the self-healing anti-icing ACSR with composite microporous structure prepared in the embodiment.
[0071] In summary, the present invention provides the self-healing anti-icing ACSR with composite microporous structure, which is formed lower layer pores with small diameter (durable storage remediator) and upper layer pores with large diameter (increase a proportion of air cushion to improve anti-icing performance) by growing a uniform porous alumina membrane on the surface of an aluminum base body. By optimizing the diameter and thickness of the small pores (lower layer pores) and large pores (upper layer pores), and under the action of air pressure, capillary force and surface energy, the low surface energy remediators are immersed in pores, so an anti-icing aluminum wire with durable excellent anti-icing self-healing performance is prepared. The present invention improves the anti-icing performance of the ACSR in practical applications and the self-healing of the anti-icing performance after being damaged, thereby extending the anti-icing life of the ACSR and improving the durable anti-icing performance thereof. The invention provides the self-healing anti-icing ACSR with composite microporous structure, which can improve the wear resistance, hardness, toughness and anti-bending cracking performance of the membrane compared with a single oxide membrane due to the combination of two different oxide membranes.
[0072] Above are only preferred embodiments of the present disclosure and are not intended to limit the present disclosure. Any modification, equivalent replacement and improvement made within spirit and principle of the present disclosure should be included in protective scope of the present disclosure.