Mooring line connector assembly and tensioner
11708131 · 2023-07-25
Assignee
Inventors
Cpc classification
B63B2021/005
PERFORMING OPERATIONS; TRANSPORTING
B63B22/18
PERFORMING OPERATIONS; TRANSPORTING
B63B2021/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63B21/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A mooring line connector assembly (1) and a corresponding tensioner (28) are described. The mooring line connector assembly (1) comprises complementary male (2) and female (3) connectors, wherein the male connector (2) is rigid and the female connector (3) is connectable to the male connector (2) at a plurality of points along its length, so as to vary the tension applied to the mooring line. Locking balls engageable with grooves disposed along the length of the male connector (2) can allow the female connector to connect at different points along the male connector. A tensioner (28) allows the tension to be adjusted. The tensioner includes a first part (29) arranged to engage with the male connector (2) and a second part (29) arranged to engage with the female connector (3). The first part (29) reciprocates relative to the second part so as to move the male connector (2) relative to the female connector and thereby change the point at which the female connector is connected to the male connector.
Claims
1. A mooring line connector assembly, the mooring line connector assembly comprising complementary male and female connectors, wherein the male connector is rigid and the female connector is connectable to the male connector at a plurality of points along its length, so as to vary the tension applied to the mooring line, wherein the female connector is pivotally mounted in a cradle and wherein the female connector pivots about an axis of rotation.
2. A mooring line connector assembly according to claim 1 wherein the male connector is provided with a plurality of grooves or recesses along its length for engagement with the female connector; wherein the female connector comprises a body and one or more locking members for engagement with the grooves or recesses of the male connector which are moveable relative to the body between engaged and disengaged positions; and wherein the one or more locking members are resiliently biased towards the engaged position.
3. A mooring line connector assembly according to claim 2 wherein the one or more locking members comprise locking balls or rollers.
4. A mooring line connector assembly according to claim 3 wherein the locking balls or rollers are provided in one or more cages and wherein the one or more cages are resiliently biased to bias the locking balls or rollers towards the engaged position.
5. A mooring line connector assembly according to claim 4 wherein the one or more cages comprise a coupler for coupling to a tensioner, such that the one or more locking members can be held in the disengaged position.
6. A mooring line connector assembly according to claim 5 wherein the female connector comprises a first open end defining an entrance of a bore into which the male connector is inserted and an opposing second end, and wherein the one or more locking members can move between an engaged position closer to the first open end and a disengaged position closer to the second end.
7. A mooring line connector assembly according to claim 6 wherein the second end of the female connector is shaped for connection to the tensioner.
8. A mooring line connector assembly according to claim 6 wherein the coupler on the one or more cages is arranged at the second end of the female connector, to extend out of the second end of the female connector for engagement with the tensioner.
9. A mooring line connector assembly according to claim 1 wherein the cradle is pivotally mountable to a structure, and wherein the cradle pivots about an axis of rotation.
10. A mooring line connector assembly according to claim 9 wherein the axis of rotation of the female connector relative to the cradle is perpendicular to the axis of rotation of the cradle relative to the structure it is mountable to.
11. A tensioner for adjusting tension on a mooring line connector assembly, comprising: a first part arranged to engage with a rigid male connector of a mooring line connector assembly and a second part arranged to engage with a female connector of a mooring line connector assembly, wherein the first part is reciprocably moveable relative to the second part such that, in operation, the male connector is moveable relative to the female connector to change a point at which the female connector can connect to the male connector to vary tension applied to a mooring line.
12. A tensioner according to claim 11 comprising a plurality of linear actuators for moving the first part relative to the second part so as to move the male connector relative to the female connector to change the point at which the female connector is connected to the male connector.
13. A tensioner according to claim 11 wherein the male connector is provided with a plurality of grooves or recesses along its length and the female connector comprises a body and one or more locking balls or rollers for engagement with the grooves or recesses, wherein the one or more locking balls or rollers are moveable relative to the body between engaged and disengaged positions; wherein the one or more locking balls or rollers are provided in one or more cages and the one or more cages are resiliently biased so as to bias the one or more locking balls or rollers towards the engaged position; wherein the one or more cages comprises a first coupler for coupling to the tensioner; and wherein the second part of the tensioner comprises a second coupler for coupling to the one or more cages of the female connector such that the one or more locking balls or rollers of the female connector can be held in the disengaged position.
14. A tensioner according to claim 11 wherein the first part of the tensioner comprises one or more locking members for engagement with the male connector; the one or more locking members being moveable between engaged and disengaged positions.
15. A tensioner according to claim 14 wherein the one or more locking members comprise one or more locking balls or rollers.
16. A tensioner according to claim 15 wherein one or more resilient biasing members are provided to bias the one or more locking members towards the engaged position.
17. A tensioner according to claim 14 wherein one or more release mechanisms are provided to move the one or more locking members to a disengaged position.
18. A tensioner according to claim 14 wherein the one or more locking members are moveable along one or more ramps in the first part of the tensioner between the disengaged position and the engaged position, and wherein a shape defined by inner edges of the one or more locking members is smaller in the engaged position than the disengaged position.
19. A method comprising using a tensioner to reduce the tension applied to a mooring line connected to a tension leg platform, a subsea buoy, a subsea wave power generator or a surface wave power generator with a connector; the connector comprising complementary male and female connectors, wherein the male connector is rigid and is provided with a plurality of grooves or recesses along its length and the female connector is connectable to the male connector at a plurality of points along its length; wherein the female connector comprises a body and one or more locking balls or rollers for engagement with the grooves or recesses, wherein the one or more locking balls or rollers are moveable relative to the body between engaged and disengaged positions; wherein the one or more locking balls or rollers are provided in one or more cages; wherein the one or more cages are resiliently biased to bias the one or more locking balls or rollers towards the engaged position; and wherein the one or more cages comprise a coupler for coupling to the tensioner; the tensioner having a first part arranged to engage with the male connector and a second part arranged to engage with the female connector and wherein the first part is reciprocally moveable relative to the second part so as to move the male connector relative to the female connector to change the point at which the female connector is connected to the male; the method comprising seating the tensioner on the connector, engaging the first part with the male connector and the second part with the female connector, pulling the male connector through the female connector such that the female connector is disengaged from the male connector and coupling the coupler to hold the one or more locking balls or rollers of the female connector in the disengaged position, then allowing the male connector to become disengaged from the female connector.
Description
DETAILED DESCRIPTION OF THE INVENTION
(1) In order that the invention may be more clearly understood an embodiment thereof will now be described, by way of example only, with reference to the accompanying drawings, of which:
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(20) In the following description, terms such as upper and lower are used when referring to the connector assembly as shown in the drawings. It is to be understood that this is merely for convenience and ease of understanding. Of course, the connector assembly may be used in other orientations than that shown, in which case “upper” parts may be lower than their so-called “lower” counterparts.
(21) Referring to the drawings, in particular
(22) Unless specified elsewhere, all the major components of the connector assembly 1 will be formed from suitable metallic materials, and formed by machining operations, easily determined by those skilled in the manufacture of subsea connectors.
(23) The male connector 2 and the female connector 3 are complementary, with the female connector 3 (best seen in
(24) As best seen in
(25) The grooves 9 are provided along the majority of the length of the bar 8 and define different points at which the female connector 3 may be connected to the male connector 3 so as to vary the tension applied to the mooring line. In this particular example, the 26 grooves allow the female connector 3 to be connected at 25 different points along the male connector 2, so as to provide up to 25 variations in the tension applied to the mooring line.
(26) The male connector 2 of this embodiment is just over 7 m long and has a diameter of about 40 cm. Each groove 9 is part-toroidal, and has a depth of about 5 cm and a length (along the length of the bar 8) of about 10 cm. The grooves 9 have a pitch of 22 cm from the start of one groove to the start of the next and are provided along about 5.5 m of the bar 8. At one end of the male connector 2, just above the first groove, a terminal 10 is provided with an eye 11 for receiving a guide wire (not shown) used to pull the male connector 2 through the female connector 3.
(27) At the opposite end of the male connector 2, a part of the bar has a plain outer surface, with no grooves 9 (along about a tenth of its length), and at the end of this region a terminal 12 is provided for connection to a tether 13 (see
(28) As mentioned above, each groove 9 in the male connector 2 represents a different point along the length of the male connector 2 where the female connector 3 may be connected to it (so as to vary the relative position of the male connector 2 and the female connector 3 and thereby vary the tension on the tether 13).
(29) In order to connect to any of the grooves, the female connector 3 comprises locking members in the form of two circumferential rows of balls 17 for engagement with the grooves 9 and having the same pitch as the grooves 9. Hence, although there are twenty-six grooves, since the female connector 3 always connects to two adjacent grooves, only twenty-five variations in length are obtained.
(30) The locking balls 17 are best seen in
(31) In this particular example, twelve locking balls 17 are provided in each row, each set of twelve balls in a circumferential arrangement, capable of extending through apertures 18 extending through a tubular ball cage 19, the inner surface of which defines the bore 7 through the female connector 3. The apertures 18 in the ball cage 19 have a diameter at their inside edge of less than the diameter of the locking balls 17, so that the locking balls cannot fully escape from the cage 19, but only partially extend therethrough. The arrangement that provides for the movement of one row of balls 17 is described below. It is the same for the other row, so that is not described.
(32) To cause the locking balls 17 to extend and retract through the inner edges of the apertures 18, they are seated on a ramped surface 20 in a body 21 of the female connector 3. It is this body 21 that is held in the cradle 4, and the body 21 has a generally cuboid outer shape, with a cylindrical bore running through it (in which the ramped surface 20 is formed and the cage 19 sits). To provide the pivoting motion, this outer cuboid shape has a pair of marine bearings 22 on opposing sides, which connect it to the cradle 4.
(33) The ramped surface 20 forms a transition surface from a lower region 23 (of smaller diameter), where the locking balls 17 lie in the engaged position to an upper region 24 (of greater diameter) where the elements lie in a disengaged position. The upper region 24 takes the form of a depression shaped to the shape of the ball.
(34) The ramped surface 20 is in the form of a shaped groove extending right round the circumference of the inside surface of the body 21, but it is conceivable that each ball could instead be provided with an individual groove extending longitudinally, with the same shape of ramped surface 20.
(35) A radially outwardly extending flange 25 is provided at the bottom of the cage 19 forms the bottom of a pocket 27 at the bottom of the female body. A spring 26 (e.g. a wire compression spring) is provided in a pocket 27, biasing the ball cage 19 downwards and hence biasing the balls 17 up the ramped surface 20 towards the smaller diameter region where they are in the engaged position.
(36) The shape of the lower region 23 of the ramped surface 20 combined with the size of the apertures 18 and the size of the balls 17 prevents the spring bias forcing the cage 19 out of the bottom of the female body 21.
(37) As will be understood, the shape defined by the inner edges of the locking balls 17 is smaller in the engaged position than the disengaged position.
(38) The inner edge of the inwardly extending flange 25 also defines a first open end of the female connector 3, being the opening to the bore 7 into which the male connector 2 is inserted. The top of the female body 21 is also open, defining a second open end in having an exit through which the male connector 2 extends.
(39) The top of the cage 19 extends out of the second end of the female body 21 (the top as shown), when moved against the bias of the spring 26, and this upward movement moves the balls 17 in line with the deeper upper region 24 of the ramped surface 20 on which they sit. In consequence, the balls 17 can move into the disengaged position in this arrangement. In order that the cage 19 can be kept in this position with the balls 17 disengaged, it comprises a pair of couplers 57 for coupling to a tensioner 28 (described below), such that the locking members can be held in the disengaged position (e.g. to allow the male connector 2 to be disengaged). The couplers 57 shown in
(40) The top (or “second end”) of the generally cuboid body 21 of the female connector 3 is provided with a generally frustoconical surface 33, the surface having an angle of 90 degrees to the (parallel) sides this acts as a centering mechanism for connection to the tensioner 28 described below, such that the tensioner 28 can be accurately seated with its centre over the centreline of the bore 7 through the female coupler.
(41) The tensioner 28 is shown in place in
(42) Near the base of the collar 32, a pair of diametrically opposing couplers 34 are provided. The couplers 34 are hydraulically operated rods 58, which extend into the aperture through the collar, just above the bevelled surface, so as to engage with the couplers 57 through the outer surface of the ball cage 19 mentioned above, and hold the locking members 17 in the disengaged position when necessary, as shown in
(43) Towards each apex of the base plate 38, a hydraulic cylinder 39 is mounted; thus three hydraulic cylinders 39 are provided spaced equidistantly around the axis of the second part 30 of the tensioner 28, which is defined by the centreline through the collar 32, the tube 36 and the hole in the base plate 38. Each hydraulic cylinder 39 has a rod 40, which is arranged for reciprocal movement back and forth in the direction along which the centreline extends (up as shown in in phantom lines in
(44) Each rod 40 is connected to the first part 29, so as to move the first part 29 back and forth with respect to the second part 30. In particular, each rod 40 is connected towards an apex of a generally triangular a top plate 41, which also has a central hole coaxial with the hole of the base plate, and surrounded by a guide collar 42 at the top of the top plate 41. Braces 43 surround the collar 42 to provide support. Each brace 43 includes a lifting hole 44 so that the tensioner 28 can be moved into position on the connector assembly 1.
(45) The first part 29 is arranged to engage with the male connector 2, such that when it is reciprocated back and forth with respect to the second part 30, it can move the male connector 2 relative to the female connector 3 so as to change the point at which the female connector 3 is connected to the male connector 2 in order to vary the tension applied to the mooring line 13.
(46) Accordingly, to allow connection of the first part 29 to the male connector 2, it is provided with a similar connection arrangement to that of the female connector 3. This connection arrangement is provided in a tubular connection part 45, which is suspended from the top plate 41 by a tubular support 46 (connected thereto by braces 4) and arranged to sit adjacent to (and coaxial with) the collar 32 of the second part 30, when the rods 40 are withdrawn into the hydraulic cylinders 39 and to move longitudinally away from the collar 32 when the rods 40 are extended.
(47) Like the female connector 3, the tubular connection part 45 comprises locking members in the form of two circumferential rows of balls 47 for engagement with the grooves 9 and having the same pitch as the grooves 9.
(48) The locking balls 47 can be seen in
(49) Again, in this particular example, twelve locking balls 47 are provided in each row, each set of twelve balls in a circumferential arrangement, capable of extending through apertures 48 extending through a tubular ball cage 49. The apertures 48 in the ball cage 49 have a diameter at their inside edge of less than the diameter of the locking balls 47, so that the locking balls cannot fully escape from the cage 49, but only partially extend therethrough.
(50) To cause the locking balls 47 to extend and retract through the inner edges of the apertures 48, they are seated on a ramped surface 50 in a body 51.
(51) The ramped surface 50 forms a transition surface from a lower region (of smaller diameter), where the locking balls 47 lie in the engaged position to an upper region (of greater diameter) where the elements lie in a disengaged position. The upper region takes the form of a depression shaped to the shape of the ball.
(52) The ramped surface 50 is again in the form of a shaped groove extending right round the circumference of the inside surface of the body 51, but it is conceivable that each ball could instead be provided with an individual groove extending longitudinally, with the same shape of ramped surface 50.
(53) Rather than a wire compression spring bias, as in the female connector 3, the ball cage 49 of the tubular connection part 45 is moved by (in this case three) gas springs 52 which are disposed on the outside the tubular connection part 45, along the longitudinal axis of the tensioner and between the main hydraulic cylinders 39. The gas springs 52 have their moveable rods being attached through slots 54 in the wall of the body 51 to the ball cage 49, so as to bias it, and hence the balls 47 towards the engaged position.
(54) Alongside each gas spring 52, a hydraulic actuator 53 is provided as a release mechanism. Each hydraulic actuator 53 can be energised to act against the gas spring 52, retracting its rod 55, which is connected through the same slot 54 in the wall of the body, so as to disengage the ball cage 49, and hence the balls 47, so as to allow the tensioner 28 to be removed from the connector assembly 1. In normal use, the rod of the hydraulic actuator 53 is simply allowed to be moved back and forth by the motion of the ball cage 49 against the bias of the gas springs 52.
(55) In use, to connect a mooring line to a TLP (e.g. one supporting a wind turbine), a subsea buoy, a subsea wave power generator or a surface wave power generator, the method is essentially the same and will be described with reference to a subsea buoy 6 shown in
(56) The subsea buoy 6 is provided with the necessary number of female connectors 3, by attaching them via hang-off porches 5, supporting the cradles 4, in which the female connectors are pivotably mounted. As shown in
(57) A corresponding number of male connectors 2 are provided, each connected to a respective tether 13 via the terminal 12. The opposite end of the tether 13, which may for example be a composite fibre rope, is attached to the seabed in the usual manner.
(58) A guidewire (not shown) is attached to the eye 11 of the male connector 2 and threaded through the bore 7 in the female connector 3 from the bottom to the top. This guidewire is then pulled through the respective female connector 3 for the relevant male connector 2. Known techniques (such as described in WO2012/001406) allow for the amount of tension created by the s buoyancy of the buoy 6 to be kept to a minimum for this initial part of the installation. In this initial part of installation, each male connector 2 is only pulled a short distance through the female connector 3.
(59) As the male connector 2 is pulled a short distance through the female connector 3, the thicker parts of the bar 8 (between the grooves 9) push the balls 17 of the female connector 3 upwards against the spring bias, then outward, into the disengaged position, then, as the next groove 9 reaches each ball 17, the spring 26 biases it downward into engagement. Each male member 2 may be pulled a distance of say 1 metre into the female connector 3, so as to engage for example with the fifth and sixth grooves from the top.
(60) The tethers 13 will typically be at slight angle to buoy 6, and the pivoting of the female connector 3 and the cradle 4 brings the angle of the connectors 2, 3 in line with the mooring line 13, allowing the male connector 2 to be pulled through the female connector 3 in a straight line.
(61) With the buoy 6 at its working buoyancy, the tension of each tether 13 can be adjusted so as to be equal, such that the subsea buoy 6 is flat. To do this, a tensioner 28 is lowered (e.g. by a work wire, guided by an ROV) onto the top of the connector assembly 1 that needs to be tensioned.
(62) In order to aid the lowering of the tensioner 28 onto the connector assembly 1, the cage 49 of the tubular connection part 45 of the first part 29 of the tensioner 28 can be retracted by retracting the rod 56 of the hydraulic cylinder 53.
(63) Once the tensioner 28 is in place, engaged with and sitting on top of the female connector 3 (in line with the axis of its bore 7 and hence with the axis of the male connector 2, thanks to the matching frustoconical surfaces 31, 33), the activation of the hydraulic cylinder 53 can be released at which point the gas springs 52 will bias the locking balls 47 into engagement with grooves 9 on the male connector 2.
(64) Then, the tensioner 28 can be activated to adjust the point at which the female connector 3 is connected to the male connector 2 so as to vary the tension applied to the mooring line 13.
(65) In particular, the tensioner 28 can increase the tension applied to the mooring line 13, by supplying hydraulic fluid (via an umbilical) to the three main hydraulic cylinders 39 that sit between the first part 29 and the second part 30, thus extending the rods 40 and moving the first part 29 away from the second part 30 to pull the male connector 2 through the female connector 3, until the female connector 3 is connected to the male connector 2 at a different point, i.e. until the sets of locking members 17 of the female connector 3 engage with different grooves 9 further down the length of the male connector 2.
(66) As shown (by phantom lines) in
(67) Next, the first part 29 is disengaged from grooves 9 of the male connector 2 by reciprocating it back towards the second part 30 (by energising the hydraulic cylinders 39 in the opposite direction). As it is moved down the male connector 2, the balls 49 re-engage with the male connector 2, in grooves 9 further down it, and to further increase the tension, the first part 29 can be reciprocated away from the second part 30 once again, so as to move the male connector 2 relative to the female connector 3 so as to further change the point at which the female connector 3 is connected to the male connector 2 in order to further increase the tension applied to the mooring line 13.
(68) Once the desired tension has been reached, the tensioner 28 can be removed and optionally used to tension another mooring line 13 attached via another connector assembly 1 on the same buoy 6, or retrieved to a vessel for use on another buoy 6 or the like.
(69) To reduce the tension applied to a mooring line 13 connected to a subsea buoy 6 or the like the tensioner 28 can once again be engaged with the connector assembly 1 by seating it on the female connector 3, and engaging the first part with the male connector 2 by allowing the gas springs 52 to cause the balls 47 to engage with the grooves 9. Then, the main cylinders 39 can be energised to move the first part 29 slightly away from the second part 30, which pulls the male connector 2 through the female connector 3 such that the female connector 3 is disengaged from the male connector 2 and its cage 19 has moved upwards into the rebate 35; then, the couplers on the tensioner 28, in the form of the hydraulically actuated rods 58 can be actuated (via fluid from umbilicals) so as to engage with the couplers on the female connector 3 (in the form of bores 57 in the cage 19). This will hold the locking members 17 of the female connector 3 in the disengaged position and tension can be reduced by allowing the male connector 2 to become disengaged from the female connector 3 and letting it pass back out of it.
(70) During normal use, the arrangement of the balls 17 on the ramped surface 20 which has its smaller diameter region towards the first open end at the bottom of the female connector 3 means that if the male connector 2 is pulled (by tension on the tether) towards the first open end (i.e. out of the entrance), and attempts to move the locking members 17, they are pulled more strongly into engagement.
(71) The above embodiment is described by way of example only. Many variations are possible without departing from the scope of the invention as defined in the appended claims.