Liquid heating device
10602876 ยท 2020-03-31
Assignee
Inventors
Cpc classification
A47J31/56
HUMAN NECESSITIES
F24H1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A47J31/56
HUMAN NECESSITIES
F24H1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47J31/44
HUMAN NECESSITIES
Abstract
The present invention relates to a liquid heating device (10) for a hot beverage machine, comprising: a flow through heater (18, 18); a first tank (12) for receiving liquid (24) to be heated; a second tank (14) for temporarily storing pre-heated liquid (24); a liquid outlet (22) for releasing heated liquid; and a switching unit (20, 20, 20, 20) which is configured to switch a liquid-flow cycle of the liquid heating device (10) between a pre-heating cycle, in which liquid (24) flows from the first tank (12) through the flow through heater (18, 18) and into the second tank (14) in order to temporarily store pre-heated liquid (24) in the second tank (14), and a end-heating cycle, in which the pre-heated liquid (24) flows from the second tank (14) through the flow through heater (18, 18) to the liquid outlet (22).
Claims
1. A liquid heating device for a machine dispensing a hot beverage, the liquid heating device comprising: a flow-through heater; a first tank configured to retain a liquid to be heated; a second tank configured to temporarily store a pre-heated liquid; a fluid level sensor configured to measure a fluid level within the second tank; a liquid outlet configured to release heated liquid; and a switching unit configured to: switch a liquid flow cycle of the liquid heating device between: a pre-heating cycle, wherein a predefined amount of said liquid flows from the first tank through the flow-through heater, to pre-heat said predefined amount of said liquid, and into the second tank to temporarily store said predefined amount of said pre-heated liquid therein, wherein said predefined amount of said liquid is based on the hot beverage selected; and an end-heating cycle, wherein said predefined amount of said pre-heated liquid flows from the second tank through the flow-through heater to the liquid outlet, wherein the switching unit comprises a controller configured to switch between the pre-heating cycle and the end-heating cycle when the fluid level within the second tank reaches the predefined amount of said liquid.
2. The liquid heating device according to claim 1, wherein the controller is further configured to switch between the pre-heating cycle and the end-heating cycle depending on the predefined amount of said liquid released from the first tank.
3. The liquid heating device according to claim 2, further comprising: a flow meter configured to: measure a flow rate of said liquid released from the first tank; and calculate a total amount of released liquid therefrom, wherein the controller is configured to switch between the pre-heating cycle and the end-heating cycle when the calculated total amount of released liquid reaches the predefined amount of said liquid.
4. The liquid heating device according to claim 1, further comprising: a data interface connected to the controller, the data interface configured to: receive the predefined amount of said liquid.
5. The liquid heating device according to claim 1, wherein the switching unit further comprises: one or more switching valves, wherein the controller is further configured to switch a valve position of the one or more switching valves between a first valve position and a second valve position to switch between the pre-heating cycle and the end-heating cycle.
6. The liquid heating device according to claim 5, wherein the one or more switching valves comprises an electrical switching valve which includes the controller.
7. The liquid heating device according to claim 5, wherein the controller is further configured to: switch the valve position of the one or more switching valves to a third valve position in which the pre-heated liquid may flow from the second tank through the flow-through heater and back into the second tank again.
8. The liquid heating device according to claim 1, wherein the switching unit further comprises: a first pump on its inlet-side fluidly connected to the first tank and on its outlet-side fluidly connected to the flow-through heater; and a second pump on its inlet-side fluidly connected to the second tank and on its outlet-side fluidly connected to the flow-through heater, wherein the controller is further configured to: selectively turn-on one of: the first pump and the second pump, in order to switch the liquid flow cycle between the pre-heating cycle and the end-heating cycle.
9. The liquid heating device according to claim 8, wherein the outlet-side of the first pump is fluidly connected to a first inlet of the flow-through heater, and wherein the outlet-side of the second pump is fluidly connected to a second inlet of the flow-through heater that is different from the first inlet.
10. The liquid heating device according to claim 1, wherein the second tank is smaller than the first tank.
11. The liquid heating device according to claim 1, wherein the second tank comprises: an overflow outlet fluidly connected to the first tank.
12. The liquid heating device according to claim 1, further comprising: a second heating element configured to pre-heat said liquid within the first tank.
13. A hot beverage machine comprising: a liquid heating device as claimed in claim 1.
14. The hot beverage machine according to claim 13, wherein the hot beverage machine is a coffee machine and comprises a brewing chamber that is adapted to receive a coffee product to be extracted, wherein the brewing chamber is fluidly connected to the liquid outlet of the liquid heating device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects of the invention will be apparent from and elucidated with reference to the embodiment(s) described hereinafter. In the following drawings
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF EMBODIMENTS
(6)
(7) The liquid heating device 10 comprises two separate liquid tanks or reservoirs, a first tank 12 and a second tank 14. Further, the device 10 comprises a pump 16, a flow-through heater 18, a switching unit 20 and a liquid outlet 22.
(8) The first tank 12, the second tank 14, the flow-through heater 18 and the liquid outlet 22 may be selectively connected with each other by means of the switching unit 20. According to the first embodiment, this switching unit 20 comprises a plurality of inlets and a plurality of outlets. In the present case the switching unit 20 comprises three inlets I1-I3 and three outlets O1-O3. The first inlet I1 of the switching unit 20 is fluidly connected to an outlet O12 of the first tank 12. The second inlet 12 of the switching unit 20 is fluidly connected to an outlet O14 of the second tank 14. The third inlet I3 of the switching unit 20 is fluidly connected to an outlet O18 of the flow-through heater 18. The first outlet O1 of the switching unit 20 is fluidly connected via the pump 16 to an inlet 118 of the flow-through heater 18. The second outlet O2 of the switching unit 20 is fluidly connected to an inlet 114 of the second tank 14. The third outlet O3 of the switching unit 20 is fluidly connected to the liquid outlet 22.
(9) The switching unit 20 mainly has the function to selectively connect the first tank 12, the second tank 14 and/or the liquid outlet 22 with the flow-through heater 18. This can be done by selectively connecting the different inlets I1-I3 with the different outlets O1-O3 of the switching unit 20 internally with each other. This allows to establish different liquid flow or heating cycles within the system 10.
(10) According to the present invention the liquid to be heated 24 is preferably heated up in two separate cycles. In a first cycle, which is schematically illustrated in
(11) According to the first embodiment shown in
(12) When starting the hot beverage machine into which the liquid heating device 10 is integrated, the situation is usually as illustrated in
(13) It is generally conceivable to pre-heat a predetermined amount of liquid 24 so to say on stock. Preferably, the above-mentioned pre-heating cycle is, however, initialized by the user when requesting a selected hot beverage. The selection of the user will then initiate the above-mentioned pre-heating cycle. The amount of liquid 24 that is withdrawn from the first tank 12 and pre-heated will then correspond to the amount of liquid that is needed for the selected hot beverage. This means that only the amount of liquid 24 that is needed for producing the selected hot beverage is pre-heated and temporarily stored within the second tank 14.
(14) As soon as enough liquid 24 has been pre-heated, the switching unit 20 may switch into its second position, wherein the pre-heated liquid 24 stored in the second tank 14 is heated up to the desired end temperature. This is done in the brewing cycle that is schematically illustrated in
(15) By comparing the two heating cycles (
(16) This switching, i.e. the change of the valve positions of valves 26.1-26.4 may be done by a controller 28. This controller 28 may either be a mechanical or an electronic controller. The controller 28 may also be denoted as control unit. According to a preferred embodiment, the controller 28 is realized as a processing unit comprising a chip with logic stored thereon that allows to switch the valve positions of the valves 26.1-26.4. This controller 28 is preferably integrated into the switching unit 20. However, the controller 28 may also be remotely located from the switching unit 20 (as shown in the figures). In the latter-mentioned case it may be connected to the switching unit 20 either via a wireless data connection or via a hardwired data connection.
(17) Furthermore, it shall be noted that the first embodiment shown in
(18) The two-step heating principle that is realized with the liquid heating device 10 according to the present invention has the advantage that high liquid flow rates may be achieved with a comparatively low power consumption of the flow-through heater 18, independent if high or low pressures are needed. The flow-through heater 18 is preferably designed as a thermoblock. In order to heat up water from an input temperature of around 15-20 C. in only one heating cycle directly to an end temperature of 90-95 C., such thermoblocks would usually have to be operated at a power level of around 1.900 W if a flow rate typical for such a hot beverage machine of around 5-6 ml/s has to be achieved. If the water is pre-heated in the pre-heating cycle to a temperature of 35-40 C. and then heated up in the brewing cycle to its end temperature of 90-95 C., the same flow rate may even be achieved if the thermoblock is operated at a power level of around 1.400 W. This allows to use the presented liquid heating device 10 also in low voltage countries like Brazil and the USA. A further advantage is that such a kind of liquid heating device 10 may be used in a combined coffee and espresso coffee machine, as it allows to produce hot liquid streams at low pressures (needed for regular coffees) as well as at high pressures (needed for espresso coffee).
(19)
(20) Such a single electrical switching valve may not only save costs, but also allows to switch the liquid flows in an even faster manner compared to the first embodiment. Instead of closing and opening the different mechanical valves, the electrical switching valve 26 just switches the internal paths. As illustrated in
(21) Further refinements of the liquid heating device 10 according to the present invention may be observed from the third embodiment shown in
(22) The liquid heating device 10 may further comprise a second heating element 30 for pre-heating the liquid 24 within the first tank 12. This second heating element 30 may be e.g. realized as a heating plate or an immersion heater. In this way the whole amount of liquid 24 within the first tank 12 will be pre-heated, for example to a temperature of 20-25 C. even before it is released from the first tank 12 and then pre-heated within the pre-heating cycle.
(23) Furthermore, the second tank 14 may comprise an overflow outlet 32 that is fluidly connected with the first tank 12. This overflow outlet may e.g. be connected with the first tank 12 via an overflow pipe or tube 34. This may prevent an overflow within the second tank 14 that might occur if too much liquid 24 is pumped into the second tank 14 during the pre-heating cycle.
(24) A further refinement may be achieved if the liquid heating device 10 furthermore comprises an data interface 36 that is connected to the controller 28 of the switching unit 20. This data interface 36 may be configured to receive the predefined amount of liquid 24 that is necessary for a hot beverage that has been selected by a user. If the user e.g. selects an espresso coffee by pressing an espresso coffee-button of the hot beverage machine, this data interface 36 may receive the information that for the recipe of an espresso coffee an amount of 40 ml heated liquid has to be supplied. The controller 28 may then control the switching unit 20 to open up the pre-heating cycle (see
(25) In this case the amount of liquid 24 that is withdrawn from the first tank 12 should be measured, such that the controller 28 receives the information when to switch the switching valve 26 of the switching unit 20. This may be done with a flow meter 38 and/or with a fluid level sensor 40 that is arranged within the second tank 14.
(26) The flow meter 38 may measure the liquid flow rate that is released from the first tank 12. This liquid flow rate may be integrated over time which may be either done by the flow meter 38 itself or by transferring the measured flow rate to the controller 28, so that the controller then calculates the total amount of liquid 24 that has been released from the first tank 12. The flow meter 38 may be arranged between the first tank 12 and the switching unit 20, as shown in
(27) On the other hand, the amount of pre-heated liquid 24 could also be measured with the fluid level sensor 40 that is arranged within the second tank 14. This fluid level sensor 40 may either be a mechanical sensor or an electronic sensor. Similar as the flow meter 38 it should also be connected to the controller 28 in order to being able to transfer the necessary information to the controller 28 when to switch the switching unit 20 into its second position (for the brew cycle). This connection may either be a hard-wired or a wireless connection.
(28) It should be clear that not both the flow meter 38 and the flow level sensor 40 are necessary in order to measure the amount of liquid 24 that passes through the pre-heating cycle. However, using both the flow meter 38 and the fluid level sensor 40 has the advantage that leakages within the system could be detected, i.e. it could be detected how much liquid 24 is lost when the liquid 24 passes through the pre-heating cycle.
(29) A still further refinement of the liquid heating device 10 may be observed from
(30) In practice, this could work as illustrated in
(31) If the pre-heating cycle is split up into several cycles, the flow-through heater 18 may be operated at an even lower power level. This results from the fact that power of the flow-through heater 18 can be decreased, since each heating cycle will require less power.
(32) Still further, it shall be noted that according to the three embodiments mentioned above (shown in
(33)
(34) The difference of the liquid heating device 10 according to the fourth embodiment is, however, that the switching unit 20 comprises two pumps 42, 44 instead of one or more valves. The first pump 42 is used for the pre-heating cycle and the second pump 44 is used for the end-heating cycle, as this will be explained further below. A further difference of the fourth embodiment is that the flow through heater 18 comprises two different parts or fluid channels 46, 48. In the pre-heating cycle the liquid 24 flows through the first part 46 of the flow through heater 18 and in the end-heating cycle the liquid 24 flows through the second part 48 of the flow through heater 18, as this will be also explained further below.
(35) For switching the liquid heating device 10 between the pre-heating cycle and the end-heating cycle, the switching unit 20 preferably comprises a controller 28 again. This controller 28 may be realized as a separate entity or as an integrated entity (e.g. integrated in the two pumps 42, 44). The controller or control unit 28 is configured to selectively power on either the first pump 42 or the second pump 44.
(36) In the pre-heating cycle (see
(37) In the end-heating cycle the second pump 44 will be turned on in order to withdraw the pre-heated liquid 24 from the second tank 14 and push it through the second part 48 of the flow through heater 18 in order to heat it up to the desired end temperature. The inlet-side 58 of the second pump 44 is fluidly connected to the second tank 14. The outlet-side 60 of the second pump 44 is fluidly connected to a second inlet 62 of the flow through heater 18. The term fluidly connected shall herein generally mean that the parts are either directly or indirectly fluidly connected. In the case shown in
(38) Similar as according to the first three embodiments shown in
(39) According to a first alternative, the amount of liquid 24 is measured by means of the flow meter 38. According to a second alternative, the amount of liquid passing through the pre-heating cycle may be determined or defined by means of the pumps 42, 44. The generated flow rate of each pump 42, 44 may be pre-calibrated, such that the amount of liquid 24 may be calculated on the basis of the pre-calibrated flow rate generated by each pump 42, 44 and the time each pump 42, 44 is turned on. For an even more precise measurement a second flow meter (not explicitly shown) may be arranged between the first pump 42 and the first inlet 54 of the flow through heater 18. Such a second flow meter would allow to separately measure the flow rates/amounts of liquid within both cycles, i.e. within the pre-heating cycle as well as within the end-heating cycle.
(40) Lastly, it shall be noted that the flow through heater 18 is shown in
(41) It shall be noted that the additional refinements, such as the second heating element 30, the overflow outlet 32, the data interface 36, the flow meter 38 and/or the fluid level sensor 40 may not only be implemented in a liquid heating system 10 according to the third embodiment shown in
(42) While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.
(43) In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. A single element or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
(44) Any reference signs in the claims should not be construed as limiting the scope.