Polyamide acid composition and polyimide composition

Abstract

A polyamide acid composition and a polyimide composition are obtained from a tetracarboxylic acid compound containing an aromatic tetracarboxylic acid compound having a naphthalene skeleton and a diamine compound containing an aromatic diamine compound having a biphenyl skeleton.

Claims

1. A polyamide acid composition comprising: a polyamide acid obtained by polymerization of: a tetracarboxylic acid component containing: (i) 50 mol % of 2,3,6,7-naphthalenetetracarboxylic acid dianhydride, and (ii) 50 mol % of 3,3,4,4-biphenyltetracarboxylic acid dianhydride, and a diamine component containing 95 to 75 mol % of p-phenylenediamine and 5 to 25 mol % of o-tolidine and/or 2,2-bis(trifluoromethyl)benzidine.

2. A polyamide acid obtained by polymerization of: a tetracarboxylic acid component containing: (i) 50 mol % of 2,3,6,7-naphthalenetetracarboxylic acid dianhydride, and (ii) 50 mol % of 3,3,4,4-biphenyltetracarboxylic acid dianhydride, and a diamine component containing 95 to 75 mol % of p-phenylenediamine and 5 to 25 mol % of o-tolidine and/or 2,2-bis(trifluoromethyl)benzidine.

3. A polyimide composition comprising: a polyamide acid obtained by polymerization of: a tetracarboxylic acid component containing: (i) 50 mol % of 2,3,6,7-naphthalenetetracarboxylic acid dianhydride, and (ii) 50 mol % of 3,3,4,4-biphenyltetracarboxylic acid dianhydride, and a diamine component containing 95 to 75 mol % of p-phenylenediamine and 5 to 25 mol % of o-tolidine and/or 2,2-bis(trifluoromethyl)benzidine.

4. A polyimide obtained by polymerization of: a tetracarboxylic acid component containing: (i) 50 mol % of 2,3,6,7-naphthalenetetracarboxylic acid dianhydride, and (ii) 50 mol % of 3,3,4,4-biphenyltetracarboxylic acid dianhydride, and a diamine component containing 95 to 75 mol % of p-phenylenediamine and 5 to 25 mol % of o-tolidine and/or 2,2-bis(trifluoromethyl)benzidine.

5. The polyimide according to claim 4, wherein the polyimide has a thermal expansion coefficient of 10 ppm/ C. or less.

6. The polyimide according to claim 4, wherein the polyimide has a 5% thermal weight loss temperature of 600 C. or higher.

7. The polyimide according to claim 5, wherein the polyimide has a 5% thermal weight loss temperature of 600 C. or higher.

8. The polyamide acid composition according to claim 1, wherein the diamine component contains 5 to 25 mol % of 2,2-bis(trifluoromethyl)benzidine.

9. The polyamide acid according to claim 2, wherein the diamine component contains 5 to 25 mol % of 2,2-bis(trifluoromethyl)benzidine.

10. The polyimide composition according to claim 3, wherein the diamine component contains 5 to 25 mol % of 2,2-bis(trifluoromethyl)benzidine.

11. The polyimide according to claim 4, wherein the diamine component contains 5 to 25 mol % of 2,2-bis(trifluoromethyl)benzidine.

Description

DESCRIPTION OF EMBODIMENTS

(1) Exemplary embodiments of the present disclosure will be described in detail as follows.

(2) <Polyamide Acid Composition>

(3) The polyamide acid composition of the present disclosure is a polyamide acid composition containing a polyamide acid obtained by polymerization of a tetracarboxylic acid compound containing NTCDA as an acid component and a specific diamine compound as a diamine component.

(4) In the present disclosure, the diamine component used when the polyamide acid is polymerized includes aromatic diamine compounds having a rigid molecular skeleton such as PDA, OT, and TFMB, from the viewpoint that a polyimide to be formed can have a low thermal expansion coefficient and high heat resistance. Of these, PDA is essential, and at least one of OT and TFMB is essential. The reason for this is as follows.

(5) When no PDA is included, the thermal expansion coefficient of the polyimide formed increases, and its thermal decomposition temperature decreases. When no OT and no TFMB are included, the varnish solubility of the polyamide acid obtained decreases.

(6) Only one of OT and TFMB may be used, or both of them may be used.

(7) The amount of PDA added is 75 to 95 mol % with respect to the total moles of the amine components. If the amount of PDA is less than the above percentage, the thermal expansion coefficient of the polyimide formed increases, and its thermal decomposition temperature decreases. If the amount of PDA is more than the above percentage, the varnish solubility of the polyamide acid obtained decreases.

(8) The total amount of OT and TFMB added is 5 to 25 mol % with respect to the total moles of the amine components. If the total amount of OT and TFMB is less than the above percentage, the varnish solubility of the polyamide acid obtained decreases. If the amount is more than the above percentage, the thermal expansion coefficient of the polyimide formed increases, and its thermal decomposition temperature decreases.

(9) In the present disclosure, examples of an acid component other than NTCDA used when the polyamide acid is polymerized include 3,3,4,4-biphenyltetracarboxylic acid dianhydride (sBPDA), pyromellitic acid dianhydride (PMDA), 3,3,4,4-benzophenonetetracarboxylic acid dianhydride (BTDA), oxydiphthalic acid dianhydride (ODPA), and alicyclic tetracarboxylic acid dianhydrides. However, the acid component other than NTCDA is not limited to these acid components, and these may be used alone or in combination of two or more. To obtain good varnish solubility and to allow the polyimide formed to have low thermal expansion and high heat resistance, it is preferable to use sBPDA.

(10) The amount of sBPDA added is preferably more than 0 mol % and 50 mol % or less with respect to the total moles of the acid components. If the amount of sBPDA is more than the above percentage, the thermal expansion coefficient of the polyimide formed increases, and its thermal decomposition temperature decreases.

(11) In this case, the amount of NTCDA added is 50 mol % or more and less than 100 mol % with respect to the total moles of the acid components. It the amount of NTCDA is less than the above percentage, the thermal expansion coefficient of the polyimide formed increases, and its thermal decomposition temperature decreases.

(12) In one preferred embodiment of the present disclosure, the polyamide acid composition further contains a solvent. The solvent that can be contained in the polyamide acid composition of the present disclosure is preferably an aprotic polar solvent in terms of solubility. Examples of such a solvent include N,N-dimethylacetamide, N, N-dimethylformamide, N-methyl-2-pyrrolidone, hexamethylphosphoramide, dimethyl sulfoxide, -butyrolactone, and 1,3-dimethyl-2-imidazolidinone. However, no particular limitation is imposed on the solvent, so long as it can dissolve the polyamide acid composition. The above solvents may be used alone or as a mixture. When the solubility in the above solvent is low, the reaction solution may be heated to from 30 C. to 50 C. inclusive in order to increase the solubility.

(13) In a varnish containing the polyamide acid composition of the present disclosure and the solvent, the polyamide acid composition is appropriately dissolved. When the solvent is volatilized or removed, the varnish is cured and can form a product such as a film or a tube. The varnish can be used as a polyimide precursor composition for screen printing.

(14) Furthermore, a varnish containing the polyamide acid composition of the present disclosure and the solvent is coated on a metal foil and then dried to form a metal stacked body, and the metal stacked body can be widely used for IC devices etc.

(15) No particular limitation is imposed on the method for producing the polyamide acid composition of the present disclosure, so long as the method includes polymerizing the tetracarboxyliic acid compound containing NTCDA as an acid component and the diamine component containing PDA and at least one of CT and TFMB at the above described specific ratio.

(16) In one preferred embodiment, a solvent is further used when the polyamide acid composition of the present disclosure (the polyamide acid of the present disclosure) is produced. For example, the polyamide acid composition is obtained by adding about equimolar amounts of the acid component and the diamine component to the solvent, mixing them to obtain a mixture, and polymerizing the mixture. The mixture may contain additives described later, if necessary.

(17) No particular limitation is imposed on the conditions of polymerization of the mixture. In one example of the production method, the diamine component and the tetracarboxylic acid compound are added to the solvent described above to obtain a mixture, and the mixture is stirred at an atmospheric pressure under the condition of room temperature to 50 C. to allow the mixture to react to produce a polyamide acid solution (polyamide acid composition).

(18) Preferably, the polyamide acid (copolymerized polyamide acid) obtained by the above production method is prepared at a ratio (concentration) of 10 to 20% by mass in the solvent.

(19) The polyamide acid composition of the present disclosure can be used as a varnish.

(20) No particular limitation is imposed on the molecular structure of the polyamide acid (the polyamide acid of the present disclosure) contained in the polyamide acid composition of the present disclosure. The polyamide acid may be, for example, a random copolymer, an alternating copolymer, or a block copolymer.

(21) The polyamide acid contained in the polyamide acid composition of the present disclosure may be used alone, or two or more types may be used in combination.

(22) The polyamide acid composition of the present disclosure (the polyamide acid of the present disclosure) may further contain additives Examples of the additives include a dehydrator and a catalyst, and these are used to cyclize the polyamide acid to form a polyimide.

(23) Examples of the dehydrator include aliphatic acid anhydrides such as acetic acid anhydride and aromatic acid anhydrides such as phthalic acid anhydride. These may be used alone or as a mixture.

(24) Examples of the catalyst include: heterocyclic tertiary amines such as pyridine, picoline, quinoline, and imidazole; aliphatic tertiary amines such as triethylamine; and aromatic tertiary amines such as N,N-dimethylaniline. These may be used alone or as a mixture.

(25) No particular limitation is imposed on the usage of the polyamide acid composition of the present disclosure. For example, a film can be formed by removing the solvent from the polyamide acid composition of the present disclosure and imidizing the resulting composition. No particular limitation is imposed on the method for forming the film.

(26) In the method for forming the film, the film may be subjected to stretching operation to reduce the thermal expansion coefficient of the film and improve its isotropy. For example, to stretch the film, edges of the film are fixed during heat forming of the film, and the film is mechanically stretched.

(27) A polyimide composition (polyimide) can be produced by curing the polyamide acid composition of the present disclosure (the polyamide acid of the present disclosure).

(28) The polyimide composition of the present disclosure will next be described.

(29) The polyimide composition of the present disclosure is a polyimide composition containing a polyimide obtained by polymerization of a tetracarboxylic acid compound containing NTCDA as an acid component and the specific diamine compound described above for the polyamide acid of the present disclosure and used as the diamine component.

(30) The diamine component and the acid component used to produce the polyimide composition of the present disclosure are the same as those in the polyamide acid composition of the present disclosure.

(31) The polyimide contained in the polyimide composition of the present disclosure corresponds to the polyimide of the present disclosure.

(32) No particular limitation is imposed on the method for producing the polyimide composition of the present disclosure (the polyimide of the present disclosure), so long as the method includes polymerizing the tetracarboxylic acid compound containing NTCDA and the diamine component containing FDA and at least one of OT and TFMB at the above-described specific ratio.

(33) For example, the acid component (tetracarboxylic acid component) and the diamine component (aromatic diamine component) are added to a solvent and mixed to obtain a mixture and the mixture is polymerized to obtain the polyimide composition.

(34) The polyimide composition of the present disclosure (the polyimide of the present disclosure) may be produced by direct polymerization using the mixture or may be produced using the polyamide acid composition of the present invention or the polyamide acid of the present disclosure.

(35) Examples of the method for imidizing the polyamide acid to form a polyimide include: a chemical cyclization method including dehydration using a dehydrator and a catalyst; and a thermal cyclization method including thermal dehydration. Any of these methods may be used.

(36) The dehydrator and the catalyst used in the chemical cyclization method are the same as those described above.

(37) The heating temperature in the thermal cyclization method can be freely selected within the range of normally 100 to 400 C., preferably 200 to 350 C., and more preferably 250 to 300 C. The heating time is normally 1 minute to 6 hours, preferably 5 minutes to 2 hours, and more preferably 15 minutes to 1 hour.

(38) No particular limitation is imposed on the heating atmosphere. In terms of preventing coloration of the surface of the polyimide obtained by curing, an inert atmosphere such as a nitrogen atmosphere or a nitrogen/hydrogen mixed gas atmosphere is preferable.

(39) A film of the polyimide composition (polyimide) can be produced by heating a film of the polyamide acid composition (polyamide acid) at high temperature,

(40) The removal of the solvent and the heating for imidization during the formation of the film using the polyamide acid composition may be performed continuously. The removal of the solvent and the imidization may be performed simultaneously.

(41) No particular limitation is imposed on the molecular structure of the polyimide (the polyimide of the present disclosure) contained in the polyimide composition of the present disclosure. The polyimide may be, for example, a random copolymer, an alternating copolymer, or a block copolymer.

(42) The polyimide contained in the polyimide composition of the present disclosure may be used alone, or two or more types may be used in combination.

(43) The polyimide of the present disclosure has a low thermal expansion coefficient of 10 ppm/ C. or lower.

(44) The thermal expansion coefficient can be measured by a method described later.

(45) The polyimide of the present disclosure has high heat resistance and a thermal decomposition temperature of 600 C. or higher.

(46) The thermal decomposition temperature can be measured by a method described later.

EXAMPLES

(47) The present disclosure will be specifically described by way of exemplary Examples. However, the present disclosure is not limited to these exemplary Examples.

(48) The details of the following components are as follows.

(49) PDA: p-phenylenediamine

(50) OT: o-tolidine

(51) TFMB: 2,2-bis(trifluoromethyl)benzidine

(52) NTCDA: 2,3,6,7-naphthalenetetracarboxylic acid dianhydride

(53) sBPDA: 3,3,4,4-biphenyltetracarboxylic acid dianhydride

(54) <Evaluation>

(55) Mechanical properties were evaluated by the following methods. The results are shown in Tables.

(56) (Thermal Expansion Coefficient)

(57) Measurement device TMA-60, Shimadzu Corporation

(58) Temperature range 50 C. to 200 C.

(59) Heating rate: 10 C./min

(60) (Thermal Decomposition Temperature)

(61) Measurement device DTG-60, Shimadzu Corporation

(62) Heating rate; 10 C./min

(63) Thermal decomposition temperature: Temperature at which the loss of weight in a measurement chart is 5%.

(64) (Varnish Solubility)

(65) A precipitate, an insoluble component, and gelation in the varnish were checked visually. A, B, and C in Tables mean as follows.

(66) A: After completion of the polymerization of the varnish (solid content: 20 wt %), no precipitate and no gelation were found. Even after long-term storage (one month), no precipitate, no gelation, and no thickening were found.

(67) B: After completion of the polymerization of the varnish (solid content: 20 wt %), no precipitation and no gelation were found. After long-term storage (one month), precipitation, gelation, or thickening was found.

(68) C: After completion of the polymerization of the varnish (solid content 20 wt %), precipitation and gelation were found.

Example 1

(69) 51 g of PDA, 8 g of TFMB, 67 g of NTCDA, and 73 g of sBPDA were added to 850 g of N,N-dimethylacetamide (DMAc), and the mixture was stirred and allowed to react at room temperature and an atmospheric pressure for 3 hours to obtain a polyamide acid solution (polyamide acid composition).

(70) 15 g of the polyamide acid solution obtained was applied to a glass plate using a bar coater and heat-cured at 100 C. for 20 minutes, 200 C. for 20 minutes, 300 C. for 20 minutes, and 400 C. for 20 minutes to thereby obtain a polyimide film with a thickness of about 50 nm.

(71) The film obtained was subjected to characteristic evaluation tests, and the results are shown in Table 1. The molar ratio of each component is a molar ratio with respect to the total moles of the aromatic diamine components or the total moles of the tetracarboxylic acid components.

Example 2 to 6

(72) Polyamide acids and polyimide films were produced following the same procedure as in Example 1 using aromatic diamine components and tetracarboxylic acid components at molar ratios shown in Table 1 and subjected to characteristic evaluation tests. The results are shown in Table 1.

Comparative Example 1 to 9

(73) Polyamide acids and polyimide films were produced following the same procedure as in Example 1 using aromatic diamine components and tetracarboxylic acid components at molar ratios shown in Table 2 and subjected to characteristic evaluation tests. The results are shown in Table 2.

(74) TABLE-US-00001 TABLE 1 Exam- Exam- Exam- Exam- Exam- Exam- ple 1 ple 2 ple 3 ple 4 ple 5 ple 6 Molar NTCDA 0.50 0.50 0.50 0.50 1.00 1.00 of ratio sBPDA 0.50 0.50 0.50 0.50 mono- PDA 0.95 0.95 0.75 0.75 0.75 0.75 mers OT 0.05 0.25 0.25 TFMB 0.05 0.25 0.25 Thermal 7.0 6.0 10.0 10.0 8.0 7.0 expansion coefficient [ppm] Thermal 603 602 601 600 601 600 decomposition temperature [C.] Varnish A A A A A A solubility

(75) TABLE-US-00002 TABLE 2 Comp. Comp. Comp. Comp. Comp. Comp. Comp. Comp. Comp. Example Example Example Example Example Example Example Example Example 1 2 3 4 5 6 7 8 9 Molar ratio NTCDA 0.10 1.00 1.00 0.50 0.25 1.00 1.00 1.00 of sBPDA 1.00 0.90 0.50 0.75 monomers PDA 1.00 1.00 0.50 0.50 1.00 1.00 1.00 0.97 0.97 OT 0.50 0.03 TFMB 0.50 0.03 Thermal expansion 18.0 15.0 12.0 11.0 3.5 8.5 coefficient [ppm] Thermal decomposition 595 597 599 598 607 603 temperature [ C.] Varnish solubility A A A A B B C C C

(76) As is clear from the results shown in the above tables, in a PDA-sBPDA-based polyimide containing no NTCDA (Comparative Example 1), a polyimide containing only a small amount of NTCDA as an acid component and containing no OT and no TFMB as amine components (Comparative Example 2), and polyimides containing NTCDA as an acid component and containing only a small amount of PDA as an amine component (Comparative Examples 3 and 4), the thermal expansion coefficient is high (more than 10 ppm/ C.), and the thermal decomposition temperature is low (lower than 600 C.). In polyimides containing NTCDA as an acid component but containing no OT and no TFMB as amine components or only a small amount of OT or TFMB (Comparative Examples 5 to 9), the thermal expansion coefficient is low (10 ppm/ C. or lower), and the thermal decomposition temperature is high (600 C. or higher), but the varnish solubility is poor.

(77) In polyimides containing NTCDA as an acid component and containing PDA and at least one of OT and TFMB at the above-described specific ratio as amine components (Examples 1 to 6), the thermal expansion coefficient is low, and the thermal decomposition temperature is high (600 C. or higher). Moreover, the varnish solubility is good.

INDUSTRIAL APPLICABILITY

(78) The polyamide acid composition of the present disclosure has good varnish solubility. A polyimide composition obtained by curing the polyamide acid composition of the present disclosure has a low thermal expansion coefficient (10 ppm/ C. or lower) and a high thermal decomposition temperature (600 C. or higher) Polyimide materials obtained using the present disclosure are expected to be effectively used for applications that require thermal dimensional stability and heat resistance equal to or higher than those of conventional polyimide materials (e.g., semiconductor materials and thin-film solar cell materials).