Four-stroke internal combustion engine including variable compression ratio and a vehicle
10605178 ยท 2020-03-31
Assignee
Inventors
- Lambertus Hendrik De Gooijer (Naarden, NL)
- Sander Wagenaar (Huizen, NL)
- Willem-Constant Wagenvoort (Huizen, NL)
Cpc classification
F02B2075/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B41/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/1816
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01L13/0036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A four-stroke internal combustion engine including variable compression ratio comprises a crankcase including a crankshaft having a crankpin and being supported by the crankcase and rotatable with respect thereto about a crankshaft axis, a connecting rod including a big end and a small end, a crank member being rotatably mounted on the crankpin, and comprising at least a bearing portion which is eccentrically disposed with respect to the crankpin, a crank member drive system for rotating the crank member at a rotation frequency with respect to the crankcase which is half of that of the crankshaft, and a control system for operating the engine with repetitive cycles, wherein the compression ratio in the compression stroke is changed. The control system is configured to interrupt the repetitive cycles by rotating the crankshaft an additional single revolution between two successive combustion strokes for switching between a high and low compression ratio.
Claims
1. A four-stroke internal combustion engine including variable compression ratio, comprising a crankcase including at least a cylinder having an intake valve and an exhaust valve, a crankshaft having a crankpin and being supported by the crankcase and rotatable with respect thereto about a crankshaft axis, a connecting rod including a big end and a small end, a piston being rotatably connected to the small end and slidable in the cylinder, a crank member being rotatably mounted on the crankpin, and comprising at least a bearing portion which is eccentrically disposed with respect to the crankpin, and having an outer circumferential wall which bears the big end of the connecting rod such that the connecting rod is rotatably mounted on the bearing portion of the crank member via the big end, a crank member drive system configured to rotate the crank member at a rotation frequency with respect to the crankcase which is half of that of the crankshaft, a control system configured to operate the engine with repetitive cycles, wherein each cycle includes an intake stroke, compression stroke, combustion stroke and exhaust stroke, respectively, and to change the compression ratio in the compression stroke, wherein the control system is configured such that it can interrupt the repetitive cycles by rotating the crankshaft an additional single revolution between two successive combustion strokes for switching between a high and low compression ratio.
2. The engine according to claim 1, wherein the additional single revolution is between the exhaust stroke of a cycle and the intake stroke of a subsequent cycle.
3. The engine according to claim 1, wherein the control system comprises an intake camshaft configured to operate the intake valve, wherein the intake camshaft has a low compression intake cam and a high compression intake cam located behind each other in longitudinal direction of the intake camshaft, wherein lifts of the respective intake cams are angled with respect to each other about a centerline of the intake camshaft, and wherein the control system is configured such that either the low compression intake cam or the high compression intake cam operates the intake valve by shifting the intake cams along the centerline of the intake camshaft after closing the intake valve so as to change the timing of the intake valve upon switching the compression ratio.
4. The engine according to claim 3, wherein said lifts are angled with respect to each other by substantially 180.
5. The engine according to claim 3, wherein the intake cams are shifted by shifting the intake camshaft with respect to the crankcase.
6. The engine according to claim 1, wherein the control system comprises an exhaust camshaft configured to operate the exhaust valve, wherein the exhaust camshaft has a low compression exhaust cam and a high compression exhaust cam located behind each other in longitudinal direction of the exhaust camshaft, wherein lifts of the respective exhaust cams are angled with respect to each other about the centerline of the exhaust camshaft, and wherein the control system is configured such that either the low compression exhaust cam or the high compression exhaust cam operates the intake valve by shifting the exhaust cams along the centerline of the exhaust camshaft after closing the exhaust valve so as to change the timing of the exhaust valve upon switching the compression ratio.
7. The engine according to claim 6, wherein said lifts are angled with respect to each other by substantially 180.
8. The engine according to claim 6, wherein the exhaust cams are shifted by shifting the exhaust camshaft with respect to the crankcase.
9. The engine according to claim 1, wherein the crankshaft axis and the centerline of the crankpin lie in a common plane, wherein the crank member has a maximum eccentricity which is angled about the centerline of the crankpin with respect to said common plane when the piston is in top dead center at the end of the compression stroke.
10. The engine according to claim 9, wherein the crank member drive system is configured such that the crank member rotates in the same direction as the crankshaft with respect to the crankcase, and wherein when the piston is in top dead center at the end of the compression stroke the angle lies between 0 and 40, as measured from said common plane in a direction opposite to the rotation direction of the crank member.
11. The engine according to claim 1, wherein a balance shaft is rotatably mounted to the crankcase, which balance shaft is driven in the same direction as the crank member with respect to the crankcase at a rotation frequency with respect to the crankcase which is half of that of the crankshaft.
12. The engine according to claim 11, wherein the control system comprises an intake camshaft configured to operate the intake valve and/or an exhaust camshaft configured to operate the exhaust valve, wherein the balance shaft is integrated with the intake camshaft and/or the exhaust camshaft.
13. The engine according to claim 1, wherein the engine is a multi-cylinder engine having a predetermined firing order of successive cylinders, and wherein the order of interrupting the repetitive cycles of the individual cylinders is different from the firing order.
14. The engine according to claim 13, wherein the engine is a four-cylinder engine having a firing order of successive cylinders 1-3-4-2, and wherein the order of interrupting the repetitive cycles of the individual cylinders is 1-4-2-3.
15. The vehicle comprising an engine according to claim 1, wherein the engine is coupled to an automatic transmission, which is operated such that the gear ratio is changed synchronously with switching between a high and low compression ratio.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Aspects of the invention will hereafter be elucidated with reference to schematic drawings showing embodiments of the invention by way of example.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENT
(12)
(13) The engine 1 comprises a crank member 6 which is rotatably mounted on the crankpin 4. The crank member 6 is provided with a bearing portion 7 which is disposed eccentrically with respect to the crankpin 4, see
(14) In the embodiment as shown in
(15) In this case the auxiliary gear 14, the intermediate gears 13 and the crank member gear 12 are mounted at the same side of a crank arm 17 of the crankshaft 2. The crank arm 17 and the adjacent bearing portion 3 of the crankshaft 2 are integrated such that the auxiliary shaft 16 extends through both.
(16) In the embodiment as shown in
(17)
(18) Since the auxiliary shaft 16 is attached to the crankcase, mark B remains at the same angular position whereas the crank member gear 12 rotates anti-clockwise with respect to the crankcase, as seen in
(19) In the configuration as shown in
(20) When the engine runs at low load a high compression ratio is desired. This results in improved efficiency whereas the risk of knocking is much lower than at high engine load. Since the auxiliary shaft 16 of the engine 1 as shown in
(21) The first four drawings in the upper row from left to right in
(22) In the embodiment of
(23) The addition of one revolution in the repetitive cycles causes a shift of one revolution in the intake stroke, compression stroke, combustion stroke and exhaust stroke, which means that timing of the intake valve, exhaust valve, ignition and fuel injection must be shifted. Modern ignition and fuel injection systems are electronically controlled and very flexible in respect of adapting ignition and fuel injection timing.
(24) The embodiment of the engine 1 as shown in
(25) Upon switching between compression ratios the control system displaces the intake camshaft 18 along its centerline after closing the intake valve. This is illustrated in
(26) The embodiment of the engine as shown in
(27) Upon switching between compression ratios the control system displaces the exhaust camshaft 22 along its centerline after closing the exhaust valve. This is illustrated in
(28) In case of a multi-cylinder engine the respective intake valves as well as the exhaust valves are operated individually. An effect of interrupting the repetitive cycles by rotating the crankshaft 2 an additional single revolution between two successive combustion strokes of each cylinder means that in case of an inline four-cylinder engine having a firing order 1-3-4-2, for example, two combustions are omitted. This is demonstrated in
(29) It can be seen in
(30) The timing of switching the intake cams and the exhaust cams is different for each of the cylinders. Switching of the intake cams and exhaust cams in cylinder 1 already starts before the transition strokes, whereas in cylinder 2 switching of the exhaust cam must not start before the transition strokes as indicated in
(31)
(32) In case of a multi-cylinder engine the sequence of switching can be varied. For example the sequence of switching in case of the four-cylinder engine as demonstrated in
(33) An advantage of the method of switching between low compression ratio and high compression ratio as described hereinbefore is that a simple crank member drive system can be applied. In the crank member drive system as described above the orientation and position of the crank member 6 with respect to the crankcase repeats after each two revolutions of the crankshaft 2 since the crank member 6 is not rotated with respect to the crankshaft 2 at a virtual standstill thereof for adapting the compression ratio such as in known systems. This means that the inertia force of the eccentrical crank member 6 is repetitive and well-defined. In a four-cylinder engine as described hereinbefore the inertia forces of the respective crank members cause a torque about an axis extending transversely with respect to the crankshaft axis which rotates at half speed of the crankshaft, independent from operating the engine at low or high compression ratio. This provides the opportunity to balance the rotating torque by means of counterweights on the intake camshaft 18 and/or the exhaust camshaft.
(34)
(35) Arrows A in
(36) There is a difference between balancing the inertia forces caused by the crank members of a multi-cylinder engine and balancing the inertia force of the crank member of a single-cylinder engine. In case of a single-cylinder engine the crank member does not create a rotating torque, but a rotating force onto the crankcase. This can be compensated by a balance shaft, but this introduces a torque on the crankcase about an axis extending parallel to the crankshaft axis. However, a rotating torque in case of a multi-cylinder engine, can fully or nearly fully be compensated by a balance shaft.
(37) It is noted that a balance shaft for balancing inertia forces of the crank member is also possible in case of a different system for varying compression ratio. In general, the following engine is conceivable:
(38) An internal combustion engine including variable compression ratio, comprising
(39) a crankcase,
(40) a crankshaft having a crankpin and being supported by the crankcase and rotatable with respect thereto about a crankshaft axis,
(41) at least a connecting rod including a big end and a small end,
(42) a piston being rotatably connected to the small end,
(43) a crank member being rotatably mounted on the crankpin, and comprising at least a bearing portion which is eccentrically disposed with respect to the crankpin, and having an outer circumferential wall which bears the big end of the connecting rod such that the connecting rod is rotatably mounted on the bearing portion of the crank member via the big end,
(44) a crank member drive system for rotating the crank member at a rotation frequency with respect to the crankcase which is half of that of the crankshaft,
(45) a crank member control system for varying the rotational position of the crank member at virtual standstill of the crankshaft under operating conditions in order to vary the compression ratio,
(46) a balance shaft which is rotatably mounted to the crankcase, which balance shaft is driven in the same direction as the crank member with respect to the crankcase at a rotation frequency with respect to the crankcase which is half of that of the crankshaft,
(47) a balance shaft phase shifter for varying the rotational position of the balance shaft at virtual standstill of the crankshaft under operating conditions synchronously with the crank member and in the same direction as the crank member upon changing the rotational position of the crank member at virtual standstill of the crankshaft.
(48) It is also possible that the balancing shaft is integrated with an intake and/or exhaust camshaft, but in that case the cam timing is also varied with varying the rotational position of the crank member at a virtual standstill of the crankshaft.
(49) Furthermore, the balance shaft or balance shafts may be applied for balancing a rotating torque on the crankshaft about an axis perpendicular to the crankshaft axis in case of a multi-cylinder engine.
(50) An example of a crank member control system for varying the rotational position of the crank member at virtual standstill of the crankshaft under operating conditions can be found in EP 2 620 614.
(51) From the foregoing, it will be clear that the invention provides a four-stroke internal combustion engine with variable compression ratio which has a simple manner of switching between low and high compression ratio.
(52) The invention is not limited to the embodiments shown in the drawings and described hereinbefore, which may be varied in different manners within the scope of the claims and their technical equivalents. For example, it is conceivable that the intake valve and/or the exhaust valve is/are electronically controlled instead of mechanically through camshafts. A control system for electronically control of intake and/or exhaust valve provide great flexibility. Furthermore, it is not necessary that the maximum eccentricity of the crank member at high compression ratio and low compression ratio is directed upwardly and downwardly, respectively, in vertical direction in top dead center at the end of the compression stroke. Although the respective directions of the maximum eccentricity are always opposite to each other, they may be angled with respect to the vertical when the piston is in top dead center at the end of the compression stroke.