Self-ventilated bi-directional traction drive unit
10605334 ยท 2020-03-31
Assignee
Inventors
Cpc classification
F16H2200/2092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/666
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A self-ventilated bi-directional traction drive unit (10) comprises a bi-directional motor (12), an asymmetric fan (14) for ventilating the motor (12), and a mechanical transmission (14) between a motor shaft (24) of the motor (12) and an asymmetric fan rotor (38) of the fan (14). The mechanical transmission (14) is operative to drive the fan rotor (38) in a preferred fan direction (102) with a first constant gear ratio Ri when the motor shaft (24) rotates in a first traction direction and to drive the fan rotor (38) in the preferred fan direction with a second constant gear ratio R2 when the motor shaft (24) rotates in a second traction direction opposite to the first traction direction. The mechanical transmission (14) includes a planetary gear train (28) comprising a sun gear (30), a sun gear (32) and a set of one or more planet gears (34) supported on at least one planet carrier (36) and further includes free wheels (40, 42, 44, 46, 48, 50, 52), A first (46) of the free wheels operates between the planet carrier (36) and the fan rotor (38) to block the rotation of the fan rotor (38) with respect to the planet carrier (36) in a direction opposite to the preferred fan direction and a second (50) of the free wheels operates between the ring gear (32) and the fan rotor (38) to block the rotation of the fan rotor (38) with respect to the ring gear (32) in the preferred fan direction and in that the mechanical transmission (14) is such that (I).
Claims
1. A self-ventilated bi-directional traction drive unit comprising a bi-directional motor, an asymmetric fan for ventilating the motor, and a mechanical transmission between a motor shaft of the motor and a fan rotor of the fan, wherein the mechanical transmission is operative to drive the fan rotor in a preferred fan direction with a first constant gear ratio R.sub.1 when the motor shaft rotates in a first traction direction and to drive the fan rotor in the preferred fan direction with a second constant gear ratio R.sub.2 when the motor shaft rotates in a second traction direction opposite to the first traction direction, wherein the mechanical transmission includes a planetary gear train comprising a sun gear, a ring gear and a set of one or more planet gears supported on at least one planet carrier and further includes free wheels, wherein a first of the free wheels operates between the ring gear and the fan rotor to block the rotation of the fan rotor with respect to the ring gear in the preferred fan direction, a second of the free wheels operates between the planet carrier and the fan rotor to block the rotation of the fan rotor with respect to the planet carrier in a direction opposite to the preferred fan direction, and a third of the free wheels operates between the motor shaft and the sun gear to block the rotation of the sun gear with respect to the motor shaft in the direction opposite to the preferred fan direction.
2. The self-ventilated bi-directional traction drive unit of claim 1, wherein the mechanical transmission is such that:
3. The self-ventilated bi-directional traction drive unit of claim 1, wherein the mechanical transmission is such that the first constant gear ratio R.sub.1 is different from 1:1 and the second constant gear ratio R.sub.2 is different from 1:1.
4. The self-ventilated bi-directional traction drive unit of claim 1, wherein the free wheels, the motor shaft and the fan rotor have a common rotation axis.
5. The self-ventilated bi-directional traction drive unit of claim 1, wherein the planet gears are free to rotate in both directions with respect to the planet carrier.
6. The self-ventilated bi-directional traction drive unit of claim 1, wherein one of the free wheels operates between the planet carrier and a fixed housing of the traction drive unit to block the rotation of the planet carrier with respect to the fixed housing in the direction opposite to the preferred fan direction.
7. The self-ventilated bi-directional traction drive unit of claim 1, wherein a fourth of the free wheels operates between the sun gear and a fixed housing of the drive unit, to block the rotation of the sun gear with respect to the fixed housing in the preferred fan direction.
8. A self-ventilated bi-directional traction drive unit comprising a bi-directional motor, an asymmetric fan for ventilating the motor, and a mechanical transmission between a motor shaft of the motor and a fan rotor of the fan, wherein the mechanical transmission is operative to drive the fan rotor in a preferred fan direction with a first constant gear ratio R.sub.1 when the motor shaft rotates in a first traction direction and to drive the fan rotor in the preferred fan direction with a second constant gear ratio R.sub.2 when the motor shaft rotates in a second traction direction opposite to the first traction direction, wherein the mechanical transmission includes a planetary gear train comprising a sun gear, a ring gear and a set of one or more planet gears supported on at least one planet carrier and further includes free wheels, wherein a first of the free wheels operates between the ring gear and the fan rotor to block the rotation of the fan rotor with respect to the ring gear in the preferred fan direction, a second of the free wheels operates between the planet carrier and the fan rotor to block the rotation of the fan rotor with respect to the planet carrier in a direction opposite to the preferred fan direction, and a third of the free wheels operates between the sun gear and a fixed housing of the drive unit, to block the rotation of the sun gear with respect to the fixed housing in the preferred fan direction.
9. The self-ventilated bi-directional traction drive unit of claim 8, wherein the mechanical transmission is such that:
10. The self-ventilated bi-directional traction drive unit of claim 8, wherein the mechanical transmission is such that the first constant gear ratio R.sub.1 is different from 1:1 and the second constant gear ratio R.sub.2 is different from 1:1.
11. The self-ventilated bi-directional traction drive unit of claim 8, wherein the free wheels, the motor shaft and the fan rotor have a common rotation axis and the planet gears are free to rotate in both directions with respect to the planet carrier.
12. A self-ventilated bi-directional traction drive unit comprising a bi-directional motor, an asymmetric fan for ventilating the motor, and a mechanical transmission between a motor shaft of the motor and a fan rotor of the fan, wherein the mechanical transmission is operative to drive the fan rotor in a preferred fan direction with a first constant gear ratio R.sub.1 when the motor shaft rotates in a first traction direction and to drive the fan rotor in the preferred fan direction with a second constant gear ratio R.sub.2 when the motor shaft rotates in a second traction direction opposite to the first traction direction, wherein the mechanical transmission includes a planetary gear train comprising a sun gear, a ring gear and a set of one or more planet gears supported on at least one planet carrier and further includes free wheels, wherein a first of the free wheels operates between the ring gear and the fan rotor to block the rotation of the fan rotor with respect to the ring gear in the preferred fan direction, a second of the free wheels operates between the planet carrier and the fan rotor to block the rotation of the fan rotor with respect to the planet carrier in a direction opposite to the preferred fan direction, and the mechanical transmission includes at least a set of one or more synchronizing gears meshing with a carrier gear fixed to the planet carrier and with one of the sun or ring gears, the set of one or more synchronising gears being each supported for rotation about a rotation axis fixed relative to a housing of the drive unit.
13. The self-ventilated bi-directional traction drive unit of claim 12, wherein the mechanical transmission is such that:
14. The self-ventilated bi-directional traction drive unit of claim 12, wherein the mechanical transmission is such that the first constant gear ratio R.sub.1 is different from 1:1 and the second constant gear ratio R.sub.2 is different from 1:1.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Other advantages and features of the invention will then become more clearly apparent from the following description of specific embodiments of the invention given as non-restrictive examples only and represented in the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17) Corresponding reference numerals refer to the same or corresponding parts in each of the figures.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(18) With reference to
(19) The mechanical transmission 14 comprises a planetary gear set 28 consisting of a sun gear 30, a ring gear 32 and a set of one or more planet gears 34 supported for rotation by a rotatable planet carrier 36. The sun gear 30, ring gear 32 and planet carrier 36 have a common axis of revolution, which is coaxial with the revolution axis 100 of the motor shaft 24 and with a revolution axis of a rotor 38 of the fan 16. The fan rotor 38 has an asymmetrical shape, which is optimised for operating in one direction of rotation, which will be called hereinafter the preferred fan direction.
(20) The mechanical transmission 14 further comprises a set of free wheels including: a first input side free wheel 40, which operates between the motor shaft 24 and the sun gear 30 to block the rotation of sun gear 30 with respect to the motor shaft 24 in the preferred fan direction; a second input side free wheel 42, which operates between the motor shaft 24 and the ring gear 32, to block the rotation of the ring gear 32 with respect to the motor shaft 24 in the direction opposite to the preferred fan direction; a first intermediate free wheel 44, which operates between the sun gear 30 and a part 18.1 of the housing 18 of the drive unit 10, to block the rotation of the sun gear 30 with respect to the housing 18 in the preferred fan direction; a first output side free wheel 46, which operates between the ring gear 32 and the fan rotor 38 to block the rotation of the fan rotor 38 with respect to the ring gear 32 in the preferred fan direction; a second intermediate free wheel 48, which operates between the planet carrier 36 and a part of the housing 18 of the traction drive unit 10 to block the rotation of the planet carrier 36 with respect to fixed housing 18 in the direction opposite to the preferred fan direction; and a second output side free wheel 50, which operates between the planet carrier 36 and the fan rotor 38, to block the rotation of the fan rotor 38 with respect to the planet carrier 36 in the direction opposite to the preferred fan direction.
(21) As a result of this arrangement, the mechanical transmission is operative to drive the fan rotor 38 in the preferred fan direction with a first constant gear ratio R.sub.1 when the motor shaft 24 rotates in the preferred fan direction and to drive the fan rotor 38 in the preferred fan direction with a second constant gear ratio R.sub.2 which has the same magnitude as R.sub.1 (but an opposite sign) when the motor shaft 24 rotates in the direction opposite to the preferred fan direction. This is illustrated in more details on
(22) In the schematic illustrations of
(23)
(24) In the schematic illustrations of
(25)
(26) In order to have the same cooling for both directions of travel the number of teeth must be chosen in a way that R.sub.1 equals R.sub.2. That is possible for exactly one gear ratio |R.sub.1,2|=1.618. Hence, it becomes possible to provide the required cooling and at the same time reduce the fan rotation speed compared to the shaft speed, so that the noise level will also be kept low.
(27) Referring now the second embodiment of
(28) The mechanical transmission 14 comprises a planetary gear set 28 consisting of a sun gear 30 fixed to or integral with the motor shaft 24, a ring gear 32 and a set of one or more planet gears 34 supported for rotation by a rotatable planet carrier 36. The sun gear 30, ring gear 32 and planet carrier 36 have a common axis of rotation, which is coaxial with the revolution axis 100 of the motor shaft 24 and with a revolution axis of a rotor 38 of the fan 16. The fan rotor 38 is optimised for an operation in one direction of rotation, which will be called the preferred fan direction.
(29) The mechanical transmission 14 further comprises a set of free wheels including: a first intermediate free wheel 52, which operates between the ring gear 32 and the housing 18 to block the rotation of the ring gear 32 with respect to the housing 18 in the direction opposite to the preferred fan direction; a second intermediate free wheel 48, which operates between the planet carrier 36 and the housing 18 to block the rotation of the planet carrier 36 with respect to the housing 18 in the direction opposite to the preferred fan direction; a first output side free wheel 46, which operates between the planet carrier 36 and the fan rotor 38, to block the rotation of the fan rotor 38 with respect to the planet carrier 36 in the direction opposite to the preferred fan direction; and a second output side free wheel 50, which operates between the ring gear 32 and the fan rotor 38, to block the rotation of the fan rotor 38 with respect to the ring gear 32 in the direction opposite to the preferred fan direction.
(30) As a result of this arrangement, the mechanical transmission 16 is operative to drive the fan rotor 38 in the preferred fan direction with a first constant gear ratio R.sub.1 when the motor shaft rotates in a first traction direction 102 and to drive the fan rotor 38 in the preferred fan direction with a second constant gear ratio R.sub.2 when the motor shaft rotates in a second traction direction 104 opposite to the first traction direction. This is illustrated in more details on
(31) In the schematic illustrations of
(32)
(33) In the schematic illustrations of
(34)
(35) Accordingly,
(36)
(37) In order to obtain a similar cooling capacity in both directions, N.sub.S has to be smaller than N.sub.R by at least one order of magnitude. Preferably,
(38)
(39) Accordingly,
(40)
(41) Most preferably,
(42)
(43) Accordingly,
(44)
(45) With this embodiment, the speed ratio can be sufficiently similar in both directions of rotation of the motor shaft 24 to ensure substantially the same cooling efficiency and noise level in both directions of travel, provided the system satisfies the inequality (6) and preferably the inequality (8). There is some latitude, albeit not as great as in the first embodiment, to adapt the speed ratio to the cooling needs by modifying the size of the sun gear 30 and planet gears 34 and this result is obtained with a greatly simplified arrangement, with only four free wheels.
(46) Referring now the third embodiment of
(47) The mechanical transmission 14 comprises a planetary gear set 28 consisting of a sun gear 10 fixed to or integral with the motor shaft 24, a ring gear 32, and a set of one more planet gears 36 supported for rotation by rotatable planet carrier 36 and meshing with the sun gear 30 and ring gear 32. The sun gear 30, ring gear 32 and rotatable planet carrier 36 have a common axis of rotation, which is coaxial with the revolution axis 100 of the motor shaft 24 and with a revolution axis of a rotor 38 of the fan 16. The planet gears 34 have rotate with respect to the planet carrier about axes of rotation that are preferably parallel with the revolution axis 100. The fan rotor 38 is optimised for operating in one direction of rotation, which will be called the preferred fan direction 102. The mechanical transmission 14 further comprises a synchronisation gearing 54 comprising a set of one or more synchronisation gears 56 supported for rotation by a fixed planet carrier 58 which can be fixed to or integral with a fixed part of the housing 18. The synchronisation gears 56 mesh with the ring gear 32 and with a planet carrier gear 60 formed on the planet carrier 36 to synchronise the rotation of the ring gear 32 and of the planet carrier 36.
(48) The mechanical transmission further comprises a set of free wheels including: a first output side free wheel 46, which operates between the planet carrier 36 and the fan rotor 38, to block the rotation of the fan rotor 38 with respect to the planet carrier in the direction 104 opposite to the preferred fan direction; a second output side free wheel 50, which operates between the ring gear 32 and the fan rotor 38, to block the rotation of the fan rotor 38 with respect to the ring gear 32 in the direction 104 opposite to the preferred fan direction.
(49) As a result of this arrangement, the mechanical transmission is operative to drive the fan rotor 38 in the preferred fan direction 102 with a first constant gear ratio R.sub.1 when the motor shaft 24 rotates in the preferred fan direction 102, and to drive the fan rotor 38 in the preferred fan direction 102 with a second constant gear ratio R.sub.2 when the motor shaft rotates in the direction 104 opposite to the preferred fan direction. This is illustrated in more details on
(50) In the schematic illustrations of
(51) The speed ratio in this instance depends on the number of teeth N.sub.S of the sun gear 30, the number of teeth N.sub.R of the ring gear 32 and the number of teeth N.sub.C of the planet carrier gear 60, as follows:
(52)
(53) In the schematic illustrations of
(54)
(55) Accordingly,
(56)
(57) In order to obtain a similar cooling capacity in both directions, N.sub.S has to substantially equal to N.sub.R. Preferably,
(58)
(59) Accordingly,
(60)
(61) Most preferably,
(62)
(63) Accordingly,
(64)
(65) With this embodiment, the speed ratio can be adapted to the cooling needs by simply modifying the size of the sun gear 30 and planet gears, for a given ring gear diameter. The size of the synchronisation gears 56 has to be kept small, i.e. to satisfy the inequality (13) and preferably the inequality (15) to minimise the difference in cooling efficiency and noise level in the two directions of rotation. These results are obtained with a greatly simplified arrangement, with only two free wheels.
(66) Various modifications can be made. The stator 20 can be outside or inside the rotor 22. The motor shaft 24 can be plain or hollow, and can have any shape with a symmetry of revolution. The free wheels can be of any type. The planet gears 34 can rotate with respect to the planet carrier 36 about axes of rotation that are perpendicular to the axis of revolution 100. The synchronising gears 60 can be mounted between the sun gear 30 and planet carrier 36.
(67) It may be advantageous to increase gear wheel play/tooth clearance and/or the free wheel clearance (i.e. the rotation until free wheel is locked) to avoid mechanical stress of the mechanical transmission.