Transport device in the form of a long stator linear motor
10608518 ยท 2020-03-31
Assignee
Inventors
Cpc classification
B60M7/00
PERFORMING OPERATIONS; TRANSPORTING
B65G54/02
PERFORMING OPERATIONS; TRANSPORTING
B60L13/03
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G47/94
PERFORMING OPERATIONS; TRANSPORTING
B60L13/03
PERFORMING OPERATIONS; TRANSPORTING
H02K41/03
ELECTRICITY
B60M7/00
PERFORMING OPERATIONS; TRANSPORTING
B65G37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
To provide a simple and flexibly usable transport device in the form of a long stator linear motor, which enables a movement of a transport unit of the transport device in several different planes, it is provided according to the invention that a transition segment including a continuous-flow conveyor having a longitudinal axis is provided, adjoining the starting point or the ending point of the transport track in the longitudinal direction, for transporting the transport unit in a direction of movement extending along the longitudinal axis, wherein the continuous-flow conveyor is provided to move the transport unit in the direction of movement at least sectionally in a conveying plane deviating from the movement plane of the transport track.
Claims
1. A transport device, comprising: at least one transport unit; and a transport track comprising a plurality of transport segments arranged consecutively in the longitudinal direction to form a long stator linear motor, having a starting point and an ending point, along which the at least one transport unit can be moved in the longitudinal direction along a movement path predefined by the transport segments, the plurality of transport segments comprising at least one curved transport segment having a curved movement path that is located in a two-dimensional plane, the two-dimensional plane defining a movement plane in which the at least one transport unit can be moved along an entirety of the transport track, a transition segment including a continuous-flow conveyor having a longitudinal axis, adjoining the starting point or the ending point of the transport track in the longitudinal direction, for transporting the at least one transport unit in a direction of movement extending along the longitudinal axis, wherein the continuous-flow conveyor is provided to move the at least one transport unit in the direction of movement at least sectionally in a conveying plane deviating from the movement plane of the transport track, and wherein a steady transition between the movement plane of the transport track and the conveying plane of the continuous-flow conveyor is provided for a movement of the at least one transport unit without jerk in the region between the transport track and the transition segment.
2. The transport device according to claim 1, wherein the conveying plane in the direction of the longitudinal axis of the continuous-flow conveyor is parallel to the movement plane at least sectionally.
3. The transport device according to claim 1, wherein the conveying plane is rotated in the direction of movement at least sectionally by a certain rotational angle about the longitudinal axis of the continuous-flow conveyor.
4. The transport device according to claim 2, wherein the longitudinal axis of the continuous-flow conveyor comprises at least one of a straight section or a curve section.
5. The transport device according to claim 4, wherein the curve section is at least sectionally curved about an axis of curvature that is normal to the longitudinal axis.
6. The transport device according to claim 1, wherein the longitudinal axis of the continuous-flow conveyor has a continuous course of curvature for the movement of the at least one transport unit without jerk along the continuous-flow conveyor.
7. The transport device according to claim 1, wherein at least one further transition segment including a continuous-flow conveyor is provided adjoining the transition segment in the direction of movement.
8. The transport device according to claim 1, wherein the starting point or the ending point of the transport track, or a starting point or an ending point of a further transport track adjoins the transition segment in the direction of movement.
9. The transport device according to claim 1, wherein the continuous-flow conveyor comprises at least one holding device for holding the at least one transport unit on the continuous-flow conveyor in one of a force-fit or form-locked manner.
10. The transport device according to claim 9, wherein the at least one holding device has ferromagnetic properties and cooperates with drive magnets of the at least one transport unit so as to hold the at least one transport unit in a force-fit manner.
11. The transport device according to claim 9, wherein the at least one holding device comprises at least one receiving unit, which cooperates with at least one corresponding receiving element arranged on the at least one transport unit so as to hold the at least one transport unit on the continuous-flow conveyor in a form-locked manner.
12. The transport device according to claim 1, wherein drive coils, which are arranged at a distance from one another in the longitudinal direction and of which each has a coil axis, are arranged on the transport segments, and wherein the coil axes of all drive coils of all transport segments of the transport track being located in a shared two-dimensional coil plane that one of: corresponds to the movement plane of the transport track or is arranged parallel to the movement plane of the transport track.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be described in more detail hereafter with reference to
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(11)
(12) The transport device 1 is implemented in the form of a long stator linear motor, in which each of the transport segments TS.sub.i forms a portion of a long stator of the long stator linear motor in the known manner. A plurality of stationary electric drive coils 5 forming the stator are thus arranged along the transport segments TS.sub.i (for the sake of clarity,
(13) The movement path B is the course along which the transport unit 2 is moved on the transport track. The movement path B is predefined by the layout of the transport unit 2 and of the transport segments TS.sub.i, for example by the size of an air gap between the drive magnets 6 of the transport unit 2 and the drive coils 5 of the transport track 3. The movement path B, however, is not an unambiguous, fixedly defined course, but essentially every point of the transport unit 2 has a dedicated movement path B along which this point runs as the transport unit 2 moves along the transport track 3. All of these individual movement paths B, however, extend parallel to one another, so it does not matter which movement path B is referred to. As a result, one movement path B will always be referred to hereafter.
(14) The drive magnets 6 are generally implemented in the form of permanent magnets, and the drive coils 5 are usually activated by way of a control unit 10, which can be implemented in the form of a suitable controller. Guides 11, which are generally not shown, are provided on the transport segments TS.sub.i for guiding the transport units 2 along the movement path B of the transport track 3. The guides 11 ensure not only that a substantially constant distance (air gap) is maintained between the drive magnets 6 of the transport units 2 and the drive coils 5 of the transport segments TS.sub.i, but also that the transport units 2 are held securely on the transport track 3. It may be task of the guide 11, for example, to absorb lateral forces in the transverse direction, which is to say transversely to the direction of movement of the transport units, to absorb centrifugal forces in curves, or to absorb weight forces due to gravity, to prevent the transport units 2 from falling off the transport track 3. However, it is also possible that only a lateral guide 11 is provided in the transverse direction, and that the transport unit 2 adheres to the transport segments TS.sub.i of the transport track 3 by way of a magnetic retaining force, which is generated by the drive magnets 6 of the transport unit 2 cooperating with the drive coils 5 of the transport segments TS.sub.i. The guides 11 can be suitable rails, for example, on which rollers arranged on the transport unit 2 roll. The specific design of the guide, however, is not relevant for the invention; it is only important that it is ensured that the transport unit 2 is held securely on the transport track 3.
(15) The transport device 1 is designed so that the transport unit 2 can be moved in a plane, for example in the horizontal movement plane E.sub.1 shown in
(16) However, the transport track 3 may also be vertically arranged, as is shown in
(17) The drive coils 5, in general, have a cross-section similar to the shape of an elongated hole (or ellipse-like). The drive coils 5 each have a coil axis A.sub.Si and are arranged at a certain coil distance I.sub.S apart from one another in the longitudinal direction on the transport segments TS.sub.i. The drive coils 5 can be arranged as is shown in
(18) However, the drive coils 5 can also be arranged rotated by ninety degrees on the transport segment TS.sub.i, as is shown in
(19) However, the drive coils 5 could also be arranged at a different angle on the transport segment TS.sub.i, for example at an angle of 45 degrees, as is shown in
(20) However, so as to be able to move the transport unit 2 not only in the movement plane E.sub.i of the transport track 3, but in different planes, according to the invention a transition segment 7 including a continuous-flow conveyor 8 having a longitudinal axis L.sub.8 is provided, adjoining the starting point P.sub.A or the ending point P.sub.E of the transport track in the longitudinal direction, for transporting the transport unit 2 in a direction of movement extending along the longitudinal axis L.sub.8, wherein the continuous-flow conveyor 8 is provided to move the transport unit 2 in the direction of movement at least sectionally in a conveying plane F deviating from the movement plane E of the transport track 3, as will be described in detail hereinafter based on
(21)
(22) The specific configuration of the continuous-flow conveyor 8 is not relevant. It may, as is indicated in
(23) The transport unit 2 is moved in the conventional manner on the curved transport segment TS.sub.2, which is to say by a cooperation between drive magnets 6 of the transport unit 2 and drive coils 5 of the transport segment TS.sub.2, to the ending point P.sub.E of the transport track 3. At the ending point P.sub.E, the transport unit is transferred to the transition segment 7 and thereafter is conveyed in a conveying plane F on the continuous-flow conveyor 8. The revolving movement of the continuous-flow conveyor 8 designed as a conveyor belt is indicated by the two arrows in
(24) The first straight section L.sub.8G1 extends parallel to the movement plane E of the transport track 3, and the conveying plane F.sub.1 in which the transport unit 2 is moved on the continuous-flow conveyor in the region of the first straight section L.sub.8G1 thus essentially corresponds to the movement plane E of the transport track 3. The curve section L.sub.8K causes a change from the conveying plane F.sub.1 toward a conveying plane F.sub.2 in the region of the second straight section L.sub.8G2 deviating from the conveying plane F.sub.1, and thus also deviating from the movement plane E. As a result, the transport unit 2 is moved in a different plane in the region of the second straight section L.sub.8G2 than on the transport track 3. The transport unit 2 can be moved along the second straight section L.sub.8G2 in this conveying plane F.sub.2 to the end of the continuous-flow conveyor 8, as is shown in
(25) So as to ensure a movement of the transport unit 2 without jerk in the region between the transport segment TS.sub.i of the transport track 3, on which the ending point P.sub.E is located, and the continuous-flow conveyor 8, a steady transition is preferably provided between the movement plane E and the conveying plane F. Likewise, the longitudinal axis L.sub.8 of the continuous-flow conveyor 8 preferably has a continuous course of curvature in the direction of movement so as to enable a movement of the transport unit 2 along the continuous-flow conveyor 8 without jerk. In the specific exemplary embodiment in
(26) For example, the longitudinal axis L.sub.8 of the continuous-flow conveyor 8 could also include only one straight section L.sub.8G, which is arranged, for example, at a certain angle with respect to the movement plane E of the transport track 3, as is shown in
(27) According to a further preferred embodiment of the invention, the conveying plane F of the continuous-flow conveyor 8 is rotated in the direction of movement at least sectionally by a certain rotational angle about the longitudinal axis L.sub.8 of the continuous-flow conveyor 8, as will be described in more detail hereafter based on
(28) The transport unit 2 can thus be moved from the movement plane E of the transport track 3 by way of the conveying plane F into a plane 14 at the end of the continuous-flow conveyor 8 which is rotated by ninety degrees. Due to the angle between the longitudinal axis L.sub.8 and the plane E of the transport track 3, the transport unit 2 can additionally be moved vertically upwardly by a distance H.sub.14. The distance H.sub.14 depends on the size of the angle and the length of the continuous-flow conveyor 8. If the angle in the shown example is greater than 180 degrees, the transport unit 2 can also be moved downwardly relative to the plane E. The rotational angle can, of course, by set arbitrarily and is not limited to the 90 shown.
(29) The rotation of the conveying plane F, however, does not have to take place in a linear fashion over the length of the continuous-flow conveyor 8, and a non-linear progression of the rotational angle over the length of the continuous-flow conveyor 8 would also be conceivable. In the case of a linear progression of the rotational angle , the rotation of the transport unit 2 takes place continuously in the direction of movement over the length of the continuous-flow conveyor 8, and at a constant speed of the transport unit 2 the forces acting on the transport unit 2 thus remain essentially constant when traversing the transition segment 7. In the case of a non-linear progression of the rotational angle , for example of 90 degrees, over the length of the continuous-flow conveyor 8, the change in the rotational angle could be 45, for example, over the first two thirds of the length of the transition segment 7, and could be the remaining 45 over the last one third of the length of the transition segment 7. Due to the small change in the rotational angle over the first two thirds of the transition segment 7, it is achieved, for example, that no impermissibly high lateral forces act on the transport unit 2 at a high initial speed of the transport unit 2. The last third of the transition segment 7 having a larger change in the rotational angle could be traversed at a reduced speed, for example, without the lateral forces increasing compared to the first two thirds of the transition segment 7, or without impermissibly high lateral forces acting on the transport unit 2. The lateral forces acting on the transport unit 2 due to the rotation of the transport unit 2 could thus be kept essentially constant over the length of the transition segment 7, for example, despite a change in speed. Of course, this shall only be understood by way of example, and other non-linear progressions of the rotational angle over the length of the transition segment 7 would also be possible. In general, however, the conveying speed of the continuous-flow conveyor 8 will be constant, and the transport unit 2 is moved at the constant conveying speed of the continuous-flow conveyor 8 along the conveyor segment 7. In this case, it will be sufficient to provide a linear progression of rotational angle over the length of the transition segment 7.
(30) Depending on the field of use of the transport device 1, it could also be necessary, for example, to rotate the transport units 2 by a rotational angle of less than or greater than 90, for example so as to process, or manipulate in another manner, elements transported by the transport units 2 in variously configured work stations A. For example, it would be conceivable to arrange a continuous-flow conveyor 8 at a rotational angle =180.
(31) The described variant can also be combined, of course; for example, the longitudinal axis L.sub.8 of the continuous-flow conveyor 8 shown in
(32) It is apparent that the design of the continuous-flow conveyor 8 of the transition segment 7 provides a multitude of options for configuring the transition segment 7.
(33) Preferably, at least one holding device 15 is provided on the continuous-flow conveyor 8 for holding the transport unit 2 on the continuous-flow conveyor 8 in a force-fit or form-locked manner. In particular, when the conveying plane F, due to the angle , has an uphill grade (or a downhill grade) or in the case of rotations of the conveying plane F due to the rotational angle , a suitable holding device 15 can prevent the transport unit 2 from falling off the continuous-flow conveyor 8. According to a preferred embodiment, the holding device 15 has ferromagnetic properties and can thereby cooperate with the drive magnets 6 of the transport 2 for holding the transport unit 2 on the continuous-flow conveyor 8.
(34) If the continuous-flow conveyor 8 is designed as a conveyor belt, for example, the conveyor belt could be made of a suitable ferromagnetic material. The transport unit 2 would thereby adhere to the conveyor belt as a result of the magnetic interaction between the ferromagnetic material and the drive magnets 6. However, other embodiments would also be conceivable, for example a conveyor belt made of a suitable plastic material, in which ferromagnetic elements 19 are integrated, as is indicated in
(35) In an alternative embodiment, the holding device 15 of the continuous-flow conveyor 8 comprises at least one, and preferably multiple receiving units 16 for holding the transport unit 2 on the continuous-flow conveyor 8 in a form-locked manner, as is likewise shown in
(36) At the end of the continuous-flow conveyor 8, the transport unit 2 could be transferred, for example, to a further transport track 3 of a transport device 1 in the form of a long stator linear motor, or the starting point P.sub.A of the same transport track 3 could adjoin the transition segment 7 so as to form a closed loop. However, it would also be possible for a further transition segment 7 to be arranged so as to adjoin the transition segment 7. For example, different standardized transition segments 7 could be defined in a modular manner. Depending on the requirement with regard to a transport device 1, certain transition elements 7 could be selected from the modular system and be arranged consecutively in the direction of movement.
(37)
(38) The longitudinal axis L.sub.8b of the continuous-flow conveyor 8.sub.b preferably has a continuous course of curvature so as to ensure a movement without jerk not only in the transition between the transport track 3.sub.a and the continuous-flow conveyor 8.sub.b, but in particular also during the movement of the transport unit 2 on the continuous-flow conveyor 8.sub.b. For this purpose, the longitudinal axis L.sub.8b of the continuous-flow conveyor 8.sub.b can include a curve section L.sub.8K having a suitable course of a curve, for example in the form of a spline or the like. In the specific example, to the longitudinal axis L.sub.8b of the continuous-flow conveyor 8.sub.b includes a central curve section L.sub.8bK in the form of a circular arc having a curve axis K.sub.b disposed normal to the longitudinal axis L.sub.8b. At the two ends, the longitudinal axis L.sub.8b includes straight sections L.sub.8bG so as to ensure a steady transition to the adjoining straight transport segments TS.sub.i of the two transport tracks 3.sub.a, 3.sub.b. So as to achieve a continuous course of curvature over the entire longitudinal axis L.sub.8b, connecting sections are provided between the straight sections L.sub.8bG and the central curve section L.sub.8bK on which the curvatures of the straight sections L.sub.8bG (curvature =infinite) and the curvature of the curve section L.sub.8bK continuously approach one another.
(39) The conveying plane F.sub.b in which the transport unit 2 on the continuous-flow conveyor 8.sub.b is moved thus changes continuously in the direction of movement along the longitudinal axis L.sub.8b. At the ending point P.sub.Ea, the conveying plane F.sub.ba is parallel to the first movement plane E.sub.1 of the first transport track 3.sub.a, and at the end of the continuous-flow conveyor 8.sub.b, the conveying plane F.sub.b is parallel to the second movement plane E.sub.2 of the second transport track 3.sub.b. The second movement plane E.sub.2 of the second transport track 3.sub.b is disposed normal to the first movement plane E.sub.1 of the first transport track 3.sub.a here. The transition segments 7.sub.a, 7.sub.b according to the invention thus allow the transport unit 2 to be moved on two separate transport tracks 3.sub.a, 3.sub.b in two different movement planes E.sub.1, E.sub.2 and to be transferred between the two transport tracks 3.sub.a, 3.sub.b. In the shown example, the two transport tracks 3.sub.a, 3.sub.b essentially have the same design, each comprising two straight transport segments TS.sub.i and two transport segments TS.sub.i curved by 90 degrees.
(40) The two transition segments 7.sub.a, 7.sub.b likewise have the same design, but have opposite conveying directions of the continuous-flow conveyors 8.sub.a, 8.sub.b, as is indicated by the arrows in
(41) The conveying direction of the continuous-flow conveyor 8 can be controlled in keeping with the direction of movement of the transport unit 2, for example by way of the control unit 12 (see
(42)
(43)
(44) The coil angles between the individual drive coils 5 of a curved transport segment TS.sub.i, however, do not all have to be equal, as in the example shown in
(45) The transport track 3 has a starting point P.sub.A and an ending point P.sub.E, which are each located on a straight transport segment TS.sub.i here. A respective transition segment 7.sub.a in the form of an arc curved upwardly by 90 degrees adjoins the starting point P.sub.A and the ending point P.sub.E. According to the invention, a continuous-flow conveyor 8.sub.a having a longitudinal axis L.sub.8a is arranged on the transition segment 7.sub.a and is designed in the form of a conveyor belt having a curved conveying plane F.sub.a here. The two transition segments 7.sub.a are connected by way of a further transition segment 7.sub.b so that the transport device 1 forms a closed loop, along which the transport unit 2 can be moved. The transition segment 7.sub.b, of course, likewise comprises a continuous-flow conveyor 8.sub.b having a longitudinal axis L.sub.8b. Using the shown arrangement, the transport unit 2 can be moved by way of the transition segments 7.sub.a, 7.sub.b from the movement plane E.sub.1 of the transport track 3 into a plane located higher by a difference in height H, which corresponds to the conveying plane F.sub.b of the continuous-flow conveyor 8.sub.b of the transition segment 7.sub.b here. The continuous-flow conveyors 8.sub.a, 8.sub.b preferably comprise a holding device 15, which is not shown, for holding the transport unit 2 on the respective continuous-flow conveyor 8.sub.a, 8.sub.b in a force-fit or form-locked manner.
(46) The configuration of the transport track 3 according to
(47) It is apparent that the transport device 1 according to the invention achieves high flexibility in terms of the spatial configuration, which is advantageous, in particular, when space constraints exist in the movement plane E.
(48) The invention is, of course, not limited to the shown examples, and arbitrarily configured transport tracks 3 can be combined with arbitrarily designed transition segments 7 to be able to move the transport unit(s) 2 in several different planes.
(49) Even though the invention was only described based on a one-sided transport track 3, the concept of the invention also covers a two-sided transport track 3. Drive magnets 6 are provided on both sides of the transport unit 2, seen in the direction of movement, which cooperate with drive coils 5 of transport segments TS.sub.i arranged on both sides of the transport unit 2. The transition segments 7 could then likewise have a two-sided design, comprising continuous-flow conveyors 8 arranged on both sides of the transport unit 2. However, a transport track 3 can also comprise one-sided and two-sided track sections. As a result of a two-sided design, transfer points or switches can be implemented, for example, at which the transport unit 2 can be transferred from a one-sided track section to a subsequent opposite one-sided track section in the transverse direction. Such transfer points are known from AT 517219 B1, for example. However, a two-sided transport track 3 can also be advantageous, for example, for transporting heavy loads on uphill grades, since the cooperation between drive magnets 6 and drive coils 5 on both sides allows a higher propulsive force to be exerted on the transport unit 2.