Control device of AC motor
10608561 ยท 2020-03-31
Assignee
Inventors
Cpc classification
H02M1/12
ELECTRICITY
H02P21/05
ELECTRICITY
H02M7/53876
ELECTRICITY
International classification
H02P1/42
ELECTRICITY
B60K6/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a control device of an AC motor, including: an inverter including a switching element; switching control means for controlling the switching element; and phase detection means for detecting a rotor phase of an AC motor, wherein the switching control means controls the switching element so that a voltage waveform of the inverter has half-wave symmetry in an interval of a width centering on a fundamental voltage phase of 180 deg180 deg, the switching control means controls the switching element so that a harmonic voltage phase of the inverter becomes variable on the basis of a fundamental voltage-rotor phase difference which is a difference between a fundamental voltage phase and the rotor phase of the AC motor, and the switching control means controls the switching element so that a harmonic voltage amplitude of each order of the inverter is inversely proportional to the order.
Claims
1. A control device of an AC motor, comprising: an inverter including a switching element; switching control means for controlling the switching element; and phase detection means for detecting a rotor phase of an AC motor, wherein the switching control means controls the switching element so that a voltage waveform of the inverter has half-wave symmetry in an interval of a width centering on a fundamental voltage phase of 180 deg180 deg, the switching control means controls the switching element so that a harmonic voltage phase of the inverter becomes variable on the basis of a fundamental voltage-rotor phase difference which is a difference between a fundamental voltage phase and the rotor phase of the AC motor, the switching control means controls the switching element so that a harmonic voltage amplitude of each order of the inverter is inversely proportional to the order, and the switching control means controls the switching element so that a (6n1)-th harmonic voltage phase .sub.(6n1) and a (6n+1)-th harmonic voltage phase .sub.(6n+1) of the inverter and the fundamental voltage-rotor phase difference satisfy (Expression 15), wherein
(6n 1).sub.6n1(6n+1).sub.6n+12=2k(Expression 15).
2. The control device of an AC motor according to claim 1, wherein the switching control means controls the switching element so that a (6n1)-th harmonic voltage amplitude V.sub.6n1 and a (6n+1)-th harmonic voltage amplitude ().sub.6n+1 of the inverter satisfy (Expression 14), wherein
3. The control device of an AC motor according to claim 1, wherein the switching control means controls the switching element so as to reduce a parameter Q of (Expression 19) with respect to any integer N, wherein
4. The control device of an AC motor according to claim 1, wherein the switching control means controls the switching element so as to reduce a parameter D of (Expression 20) with respect to any integer N, wherein
5. The control device of an AC motor according to claim 1, wherein the AC motor is a drive source of a compressor, and the switching control means controls the switching element on the basis of a frequency component of a load torque of a compressor.
6. A control device of an AC motor, comprising: an inverter including a switching element; switching control means for controlling the switching element; and phase detection means for detecting a rotor phase of an AC motor, wherein the switching control means controls the switching element so that a voltage waveform of the inverter has half-wave symmetry in an interval of a width centering on a fundamental voltage phase of 180 deg180 deg, the switching control means controls the switching element so that a harmonic voltage phase of the inverter becomes variable on the basis of a fundamental voltage-rotor phase difference which is a difference between a fundamental voltage phase and the rotor phase of the AC motor, the switching control means controls the switching element so that a harmonic voltage amplitude of each order of the inverter is inversely proportional to the order, and the switching control means controls the switching element so that only when the fundamental voltage-rotor phase difference is zero, the voltage waveform of the inverter has odd symmetry in an interval of a width centering on a fundamental voltage phase of 0 deg90 deg.
7. A control device of an AC motor, comprising: an inverter including a switching element; switching control means for controlling the switching element; and phase detection means for detecting a rotor phase of an AC motor, wherein the switching control means controls the switching element so that a voltage waveform of the inverter has half-wave symmetry in an interval of a width centering on a fundamental voltage phase of 180 deg180 deg, the switching control means controls the switching element so that a harmonic voltage phase of the inverter becomes variable on the basis of a fundamental voltage-rotor phase difference which is a difference between a fundamental voltage phase and the rotor phase of the AC motor, the switching control means controls the switching element so that a harmonic voltage amplitude of each order of the inverter is inversely proportional to the order, the AC motor is a drive source of an electromotive vehicle drive system, and the switching control means controls the switching element so that the presence or absence of odd symmetry in an interval of a width centering on a fundamental voltage phase of 0 deg90 deg is switched on the basis of operation conditions of the electromotive vehicle drive system.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DESCRIPTION OF EMBODIMENTS
(11) Hereinafter, an embodiment of the present invention will be described with reference with the accompanying drawings or the like. In the following description, specific examples of the contents of the present invention are illustrated, the present invention is not limited to the description thereof, and can be variously changed and modified by those skilled in the art within the scope of the technical idea disclosed in the present specification. In addition, in all the drawings for the purpose of describing the present invention, components having the same functions are denoted by the same reference numerals and signs, and thus the description thereof may not be repeated.
EXAMPLE 1
(12) Example 1 will be described with reference to
(13) An AC motor 1 is configured such that a three-phase alternating current (U-phase current I.sub.u, V-phase current I.sub.v, and W-phase current I.sub.w) flows by a three-phase alternating-current voltage (U-phase voltage V.sub.u, V-phase voltage V.sub.v, and W-phase voltage V.sub.w) being applied by an inverter 2, and that a motor torque is generated. In the present invention, the U-phase voltage V.sub.u is a voltage in itself which is output the U-phase of the inverter 2, and is distinguished from a fundamental component and a harmonic component included therein. The same is true of the V-phase and the W-phase.
(14) The state quantity of the AC motor 1 will be described.
(15) An example of the operation of the AC motor 1 will be described.
(16)
(17) Here, V.sub.1 is a fundamental voltage amplitude.
(18) The rotor phase .sub.q follows the fundamental voltage phase .sub.v in a state of being lagged by the fundamental voltage-rotor phase difference . The fundamental voltage-rotor phase difference is a value which is determined by the characteristics, operation conditions and the like of the AC motor 1, and the fundamental voltage-rotor phase difference is a constant value in a case of a steady operation. An increase in the rotor phase .sub.q means the rotation of the AC motor 1, and the time derivative of the rotor phase .sub.q is the rotational speed of the AC motor 1. The above is the description of the AC motor 1.
(19) The inverter 2 of
(20) Phase detection means 3 detects the rotor phase .sub.q of the AC motor 1, and outputs the detected rotor phase to switching control means 4 described later.
(21) The switching control means 4 outputs gate signals Sup, Sun, Svp, Svn, Swp, and Swn on the basis of the rotor phase .sub.q. Each of the gate signals turns ONOFF the switching element of the inverter 2. That is, the switching control means 4 controls the switching element.
(22) The details of the switching control means 4 will be described.
(23) The fundamental voltage calculation means 41 calculates the fundamental voltage amplitude V.sub.1 and the fundamental voltage phase .sub.v on the basis of vector control, V/f control or the like.
(24) The division means 42 divides the fundamental voltage amplitude V.sub.1 by half the value VDC/2 of the direct-current voltage, and outputs a modulation factor Kh.
(25) The switching phase storage means 43 outputs a switching phase .sub.sw on the basis of the fundamental voltage-rotor phase difference , the modulation factor Kh and a pulse number Np. The pulse number Np is the number of pulses per period of the U-phase voltage V.sub.u.
(26)
(27) The gate signal output means 44 outputs the gate signals Sup, Sun, Svp, Svn, Swp, and Swn on the basis of the switching phase .sub.sw.
(28) The components in Example 1 are as described above. Next, the characteristic means and operation principle of the present invention will be described.
(29) The characteristic means of the present invention is that the switching control means 4 controls the switching element of the inverter 2 so that the waveform diagram of the U-phase voltage V.sub.u is asymmetric. Specifically, the switching phase storage means 43 stores such switching phases .sub.sw1 to .sub.swn.
(30)
(31)
V.sub.u()=V.sub.u(+)(Expression 2)
(32) In addition, the odd symmetry is the symmetry of a width centering on a fundamental voltage phase of 0 deg90 deg, and is represented by (Expression 3).
V.sub.u()=V.sub.u()(Expression 3)
(33) In the FFT analysis results of
(34) (1) In a case where (Expression 2) is established, an even-ordered harmonic voltage is zero.
(35) (2) In a case where (Expression 3) is established, a harmonic voltage phase is zero or 180 deg.
(36) (3) in a case where the AC motor 1 and the inverter 2 are in three-phase equilibrium, the 3n-th harmonic voltages of the three-phase alternating-current voltages V.sub.u, V.sub.v, and V.sub.w cancel out each other as inter-line voltages V.sub.uv, V.sub.vw, and V.sub.wu, and thus virtually are regarded as zero (a voltage which is applied to the coil of the AC motor 1 is an inter-line voltage rather than an inter-phase voltage).
(37) From the properties of (1) to (3), the FFT analysis results of the U-phase voltage V.sub.u in the related art show the presence of only first and (6n1)-th orders, and all these phases are set to zero (however, only first, fifth and seventh orders are shown in
(38) On the other hand, in the present invention, the waveform diagram of the U-phase voltage V.sub.u has half-wave symmetry, but does not have odd symmetry. In this case, in the FFT analysis results, the even-ordered harmonic voltage is not generated, and a (6n1)-th harmonic voltage phase .sub.6n1 shifts from zero. Thus, in a case where the waveform diagrams of the U-phase fundamental voltage V.sub.u1 and the U-phase fifth harmonic voltage V.sub.u5 are plotted, the latter shifts from the origin by a fifth harmonic voltage phase .sub.5.
(39) In the present invention, since a torque pulsation is reduced due to a shift in the (6n1)-th harmonic voltage phase .sub.6n1, the generation principle of a q-axis component of a torque pulsation, that is, a harmonic current will be first described. A U-phase fifth harmonic voltage V.sub.u5, a V-phase fifth harmonic voltage V.sub.v5, a W-phase fifth harmonic voltage V.sub.w5, a U-phase seventh harmonic voltage V.sub.u7, a V-phase seventh harmonic voltage V.sub.v7 and a W-phase seventh harmonic voltage V.sub.w7 are represented by (Expression 4) and (Expression 5) from (Expression 1).
(40)
(41) Here, V.sub.5 is a fifth harmonic voltage amplitude.
(42)
(43) Here, V.sub.7 is a seventh harmonic voltage amplitude.
(44)
(45)
(46) According to (Expression 6), the fifth harmonic voltage V.sub.5vec of
(47)
(48) Here, L is inductance of the AC motor 1, and s is a Laplace operator.
(49) V.sub.dn is an n-th harmonic voltage d-axis component, and V.sub.qn is an n-th harmonic voltage q-axis component.
(50) I.sub.dn is an n-th harmonic current d-axis component, and I.sub.qn is an n-th harmonic current q-axis component.
(51)
(52) Here, I.sub.d5 is a fifth harmonic current d-axis component, and I.sub.q5 is a fifth harmonic current q-axis component.
(53)
(54) Here, I.sub.d7 is a seventh harmonic current d-axis component, and I.sub.q7 is a seventh harmonic current q-axis component.
(55)
(56) Here, I.sub.k is a k-th harmonic current amplitude.
(57) According to (Expression 9), the vector of a fifth harmonic current I.sub.5vec of
(58) In order to set to a torque pulsation to zero, in
(59)
(60) (Expression 12) and (Expression 13) are relational expressions relating to fifth and seventh orders, but these expressions can be expanded to the (6n1)-th order of (Expression 14) and (Expression 15) by the same derivation procedure.
(61)
(62) Here, k is an integer.
(63) In the related art of
(64) In the present invention of
(65) (1) The voltage waveform of the inverter 2 has half-wave symmetry in the interval of a width centering on a fundamental voltage phase of 180 deg180 deg (
(66) (2) The voltage waveform of the inverter 2 does not have odd symmetry in the interval of a width centering on a fundamental voltage phase of 0 deg90 deg (
(67) (3) The harmonic voltage phase of the inverter 2 becomes variable on the basis of the fundamental voltage-rotor phase difference which is a difference between the fundamental voltage phase and the rotor phase of the AC motor 1. Ideally, the (6n1)-th harmonic voltage phase .sub.6n1 satisfies (Expression 15).
(68) (4) The harmonic voltage amplitude of each order of the inverter 2 is inversely proportional to the order. Ideally, a (6n1)-th harmonic voltage amplitude V.sub.6n1 satisfies (Expression 14).
(69) Comparison with PTL 2 will be supplemented. In
(70) (Expression 15) will be supplemented. In (Expression 15), only when the fundamental voltage-rotor phase difference is zero, the harmonic voltage phase .sub.6n1 may be zero. That is, the voltage waveform of the inverter 2 may have odd symmetry in the interval of a width centering on a fundamental voltage phase of 0 deg90 deg. Naturally, the combination of the harmonic voltage phase .sub.6n1 satisfying (Expression 15) is innumerable, and thus the odd symmetry is not essential. However, since (Expression 15) is automatically satisfied by making an allowance for the odd symmetry to be given, it is possible to omit the design of the switching phases .sub.sw1 to .sub.swn.
(71) The application of (Expression 14) and (Expression 15) will be described. It is complicated to design the switching phases .sub.sw1 to .sub.swn so as to satisfy both (Expression 14) and (Expression 15). Consequently, these expressions are combined into one. (Expression 16) and (Expression 17) are established from (Expression 9) and (Expression 10).
I.sub.q5+I.sub.q7=I.sub.q6 sin(6.sub.v+.sub.0)(Expression 16)
I.sub.q6={square root over (I.sub.7.sup.2+I.sub.5.sup.22I.sub.5I.sub.7 cos(7.sub.75.sub.5+2))}(Expression 17)
(72) Here, I.sub.q6 is a sixth harmonic current q-axis component.
(73) (Expression 16) and (Expression 17) mean that, in
(74)
(75) Here, I.sub.q6n is a 6n-th harmonic current q-axis component.
(76) Considering (Expression 11), the reduction of (Expression 18) is equivalent to the reduction of a parameter Q in (Expression 19).
(77)
(78) To sum it up, in a case where the switching phases .sub.sw1 to .sub.swn are optimized so as to reduce the parameter Q of (Expression 19), the torque pulsation is reduced. Ideally, the parameter Q of (Expression 19) is zero, and the torque pulsation is set to zero in this case.
(79)
(80) The application of (Expression 19) will be described. A parameter D proportional to the square value of the 6n-th harmonic current d-axis component I.sub.d6n can be derived as in (Expression 20), in the same procedure as that of the derivation of (Expression 19).
(81)
(82) In a case where the switching phases .sub.sw1 to .sub.swn are optimized so as to reduce (Expression 20), the electromagnetic exciting force of the AC motor 1 can be reduced. The electromagnetic exciting force herein is a fluctuation in magnetic suction force acting in the radial direction of the AC motor 1, and is a component orthogonal to a torque pulsation. Depending on the mechanical structure of the AC motor 1, the intensive reduction of the electromagnetic exciting force rather than the torque pulsation leads to the capability of reducing vibration and noise in some cases. In this case, it is preferable to optimize the switching phases .sub.sw1 to .sub.swn so as to reduce (Expression 20).
(83) Hereinbefore, in the present invention, even-ordered harmonic voltages and currents are not generated, and a harmonic current component contributing to a torque pulsation can be intensively reduced rather than the orthogonal component. In addition, the effect is held regardless of the operation conditions of an AC motor. Further, as its application, it is also intensively reduce the orthogonal component described earlier, that is, the harmonic current component contributing to the electromagnetic exciting force.
EXAMPLE 2
(84)
(85) The torque pulsation of the AC motor 1 gives rise to the cause of vibration and noise of the wheel 5 and the electromotive vehicle drive system 6. According to the present invention, it is possible to reduce the torque pulsation of the AC motor 1 without increasing the switching frequency of the inverter 2. Consequently, it is possible to reduce vibration and noise of the wheel 5 and the electromotive vehicle drive system 6 without increasing the size of the cooling equipment of the inverter 2.
(86) The present invention is particularly effective during the launching of the electromotive vehicle drive system 6, that is, during the high torque and low-speed rotation of the AC motor 1. On the other hand, merits of reducing a torque pulsation are small during the high-speed operation of the electromotive vehicle drive system 6, that is, during the low torque and high-speed rotation of the AC motor 1. This is because, during the high-speed operation (steady operation) of the electromotive vehicle drive system 6, a reduction in the effective value of a harmonic current, that is, an improvement of the efficiency of the AC motor 1 is demanded rather than a reduction in a torque pulsation.
(87) Consequently, the switching control means 4 switches the presence or absence of odd symmetry of a voltage waveform in accordance with the operation conditions of the electromotive vehicle drive system 6. For example, during the launching of the electromotive vehicle drive system 6, a loss of the odd symmetry of a voltage waveform is caused, and a torque pulsation is reduced (the present invention of
(88) As described above, it is possible to cope with the needs (reduction in vibration and noise or improvement in efficiency) according to the operation conditions of the electromotive vehicle drive system 6.
EXAMPLE 3
(89)
(90) The refrigeration air conditioner 7 includes a compressor device 71, a pipeline 72, an outdoor instrument 73, an expansion valve 74, and an indoor instrument 75. Each of the operations thereof is as follows.
(91) The compressor 71 compresses a refrigerant flowing through a pipeline 62. The pipeline 72 circulates the refrigerant. The outdoor instrument 73 emits heat of the refrigerant to the outside, and liquefies the refrigerant. The expansion valve 74 expands the refrigerant, and drops the temperature of the refrigerant. The indoor instrument 75 absorbs heat from the outside using the cooled refrigerant.
(92) The refrigeration air conditioner 7 serves an air-cooling function through the above-mentioned cycle. In addition, the refrigeration air conditioner serves an air-heating function by reversely carrying out the cycle. The compressor device 71 is a device essential for the refrigeration air conditioner 7, and it is preferable that this is driven with low vibration and low noise.
(93) The compressor device 71 is configured such that a load torque pulsates in synchronization with a compression process. Consequently, the load torque includes not only a fundamental, but also a harmonic. In this case, it is preferable that the motor torque of the AC motor 1 is entirely coincident with the load torque for each order component. This is because the motor torque and the load torque cancel out each other for each order, and the rotational speed of the compressor device 71 becomes constant. However, in the related art, since the phases of a fundamental voltage and a harmonic voltage are fixed, the fundamental and harmonic of the motor torque are not able to be adjusted independently. For this reason, the rotational speed of the compressor device 71 fluctuates, which leads to not only the generation of vibration and noise, but also a deterioration in the air-conditioning performance of the refrigeration air conditioner 7.
(94) According to the present invention, the phases of a fundamental voltage and a harmonic voltage are not fixed, and can be adjusted in accordance with the load torque. Therefore, the compressor device 71 is stably driven at a constant rotational speed.
REFERENCE SIGNS LIST
(95) 1: AC motor, 2: inverter, 3: phase detection means, 4: switching control means, 41: fundamental voltage calculation means, 42: division means, 43: switching phase storage means, 44: gate signal output means, 5: wheel, 6: electromotive drive vehicle system, 7: refrigeration air conditioner, 71: compressor device, 72: pipeline, 73: outdoor instrument, 74: expansion valve, 75: indoor instrument, VDC: direct-current voltage, V.sub.u, V.sub.v, V.sub.w: U-phase voltage, V-phase voltage, W-phase voltage, V.sub.1: fundamental voltage amplitude, I.sub.u, I.sub.v, I.sub.w: U-phase current, V-phase current, W-phase current, .sub.v: fundamental voltage phase, .sub.q: rotor phase position, : fundamental voltage-rotor phase difference, : rotational speed.