Piezoelectric sounding component
10609490 ยท 2020-03-31
Assignee
Inventors
Cpc classification
H04R31/00
ELECTRICITY
H04R1/02
ELECTRICITY
H04R17/00
ELECTRICITY
H04R2201/02
ELECTRICITY
International classification
H04R17/00
ELECTRICITY
H04R1/02
ELECTRICITY
H04R1/28
ELECTRICITY
H04R31/00
ELECTRICITY
Abstract
A piezoelectric sounding component includes a diaphragm that includes a metal plate and a piezoelectric body formed on the metal plate. The diaphragm bends and vibrates according to application of voltage to the piezoelectric body. A casing that includes a bottom wall, side walls, and a supporting portion to support the diaphragm in inside edge portions of the side walls. The side walls extending from edges of the bottom wall in a thickness direction and includes a first wall, a second wall positioned to face the first wall, and a third wall positioned between the first wall. Two or more terminals that are formed on the first wall or the third wall serve to apply voltage to the diaphragm. Two or more elastic adhesives join the side walls and the diaphragm between the two or more terminals and the diaphragm. Two or more conductive adhesives are formed on the two or more elastic adhesives and join the two or more terminals and the diaphragm. The diaphragm is supported by the supporting portion and accommodated in the casing so that a gap formed between the first wall and the diaphragm is smaller than a gap formed between the second wall and the diaphragm.
Claims
1. A piezoelectric sounding component, comprising: (a) a diaphragm having first, second and third peripheral edge portions, the diaphragm comprising: (i) a metal plate; and (ii) a piezoelectric body formed on the metal plate, the diaphragm being adapted to vibrate in response to an application of voltage to the piezoelectric body; (b) a casing comprising: (i) a bottom wall and first, second and third side walls, the first and second side walls being spaced apart and facing one another and the third side wall extending between the first and second side walls such that the first and third side walls are adjacent one another; (ii) a supporting portion which supports the first, second and third peripheral edge portions of the diaphragm at positions corresponding to the first, second and third side walls, respectively, the area of the first peripheral edge portion of the diaphragm supported by the supporting portion being greater than the area of the second peripheral edge portion of the diaphragm supported by the supporting portion; (c) first and second terminals located on the first and third side walls, respectively; (d) first and second elastic adhesives that join the diaphragm to the casing at locations corresponding to first and second terminals, respectively; and (e) first and second conductive adhesives which extend over the first and second elastic adhesives, respectively, and which are electrically connect the first and second terminals to the diaphragm, respectively.
2. The piezoelectric sounding component according to claim 1, wherein the casing further includes a fourth side wall extending between the first and second side walls, the fourth side wall facing and being spaced from the third side wall.
3. The piezoelectric sounding component according to claim 2, wherein the bottom wall and the first, second, third and fourth side walls cooperate to form a sound chamber having an open end.
4. The piezoelectric sounding component according to claim 3, wherein the supporting portion supports the diaphragm in such a manner that the diaphragm covers the open end of the sound chamber.
5. The piezoelectric sounding component according to claim 4, wherein the sound chamber has a rectangular parallelepiped shape.
6. The piezoelectric sounding component according to claim 1, wherein: (a) a first gap is formed between the first peripheral edge portion of the diaphragm and the first side wall; and (b) a second gap is formed between the second peripheral edge portion of the diaphragm and the second side wall, the size of first gap being smaller than the size of the second gap.
7. The piezoelectric sounding component according to claim 1, wherein: (a) the diaphragm has a fourth peripheral edge portion; (b) the casing further comprises a fourth side wall which extends between the first and second side walls and is spaced from and faces the third side wall; and (c) the area of the third peripheral edge portion of the diaphragm supported by the supporting portion is greater than the area of the fourth peripheral edge portion of the diaphragm supported by the supporting portion.
8. The piezoelectric sounding component according to claim 7, wherein the bottom wall and the first, second, third and fourth side walls cooperate to form a sound chamber having an open end.
9. The piezoelectric sounding component according to claim 8, wherein the supporting portion supports the diaphragm in such a manner that the diaphragm covers the open end of the sound chamber.
10. The piezoelectric sounding component according to claim 9, wherein the sound chamber has a rectangular parallelepiped shape.
11. The piezoelectric sounding component according to claim 7, wherein: (a) a first gap is formed between the first peripheral edge portion of the diaphragm and the first side wall; (b) a second gap is formed between the second peripheral edge portion of the diaphragm and the second side wall, the size of first gap being smaller than the size of the second gap; (c) a third gap is formed between the third peripheral edge portion of the diaphragm and the third side wall; and (d) a fourth gap is formed between the fourth peripheral edge portion of the diaphragm and the fourth side wall, the size of the third gap being greater than size of the fourth gap.
12. The piezoelectric sounding component according to claim 1, wherein: (a) the metal plate has a rectangular shape, (b) the piezoelectric body is a circular plate located near a center of the metal plate; and (c) one of the first and second conductive adhesives is formed near a center of the diaphragm.
13. The piezoelectric component according to claim 1, where there is no electrode formed on the second side wall.
14. The piezoelectric component according to claim 7, wherein there are no electrodes formed on the second and fourth side walls.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
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(7)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
(8) Embodiments of the present invention are described below with references to the accompanying drawings.
(9)
(10) (1. Structure)
(11) As illustrated in
(12) (1-1. Diaphragm)
(13) The diaphragm 30 includes a rectangular flat metal plate 31 (other shapes may be used) and a flat circular piezoelectric body 33 (again, other shapes may be used) is formed on the upper surface of the metal plate (as viewed in
(14) In the present embodiment the piezoelectric body 33 is a circular plate that is preferably made from piezoelectric ceramics, such as PZT, and has a radius of approximately 13.6 mm and a thickness (in the Z axis direction) of approximately 0.055 mm. The piezoelectric body 33 is formed approximately in the center of the metal plate 31. The thickness of the piezoelectric body 33 can be set to approximately 20 m or more and to a few hundred or less according to desired characteristics. The piezoelectric body 33 is not limited to a circular shape but may have, for example, an oval shape or a polygonal shape.
(15) Electrodes 32 which are smaller in diameter than the piezoelectric body 33 are preferably formed on the front and back sides of the piezoelectric body 33. The electrodes 32 may be an Ag baked electrode with a thickness of approximately 1 m, a NiCu (nickel-copper) alloy with a thickness of approximately 0.2 to 0.4 m, or an Ag (silver) sputtering electrode.
(16) The diaphragm 30 is accommodated in the casing 20 such that peripheral edge portions of the diaphragm 30 are placed on a supporting portion 26 (described below) and the metal plate 31 faces a bottom wall 21 of the casing 20 (also described below). As best shown in
(17) (1-2. Casing)
(18) In this embodiment, casing 20 includes an open sound chamber 25 (
(19) The bottom wall 21 is preferably a flat plate lying in an XY plane. A sound releasing hole 24 (
(20) The side walls 22A-22D (cumulatively referred to hereinafter as side walls 22) extend upwardly (as viewed in
(21) The frame 23 is continuous with the upper surfaces of the side walls 22 and extends outwardly and upwardly therefrom (as viewed in
(22) Due to the presence of the slit-like hole(s) 27, the sound chamber 25, the sound release hole 24 and the space formed between the diaphragm 30 and the mounting substrate, the piezoelectric sounding component 1 can function as a Helmholtz resonator that enhances sound pressure of a specific frequency. The frequency can be adjusted by adjusting the volume (size) of the sound chamber 25, the dimensions and number of holes of the slit-like holes and the sound releasing hole 24.
(23) The outer dimensions of the casing 20 in the present embodiment, may have a length of approximately 18 mm in the X axis direction, a length of approximately 18 mm in the Y axis direction and a thickness of approximately 8 mm in the Z axis direction. The sound releasing hole 24 may have a length along the X axis direction of, for example, approximately 5 mm, a length along the Y axis direction of, for example, approximately 3.5 mm, and a thickness along the Z axis direction of, for example, approximately 3 mm.
(24) (1-3. Terminals)
(25) The terminals 10A and 10B are preferably positioned on two adjoining sides of the frame 23 (sides 22A and 22B in this embodiment). Terminal 10A is formed in the frame 23 at a location near the center of side wall 22A and terminal 10B is formed in the frame 23 at a location near the end portion of the side wall 22B which is located adjacent side wall 22C. The terminals 10 are preferably formed on an upper face (a ledge 24) of the frame 23 corresponding to the height of the upper (as viewed in
(26) (2. Adhesion Structure and Accommodation Structure)
(27) An accommodation structure of the diaphragm 30 will be described first.
(28) The diaphragm 30 is supported by the supporting portion 26 so as to be parallel to the XY plane of the bottom wall 21. As best shown in
(29) An adhesion structure of the diaphragm 30 and the casing 20 is described next.
(30) The diaphragm 30 is coupled to the casing 20 by elastic insulating adhesives 41A-41D (cumulatively referred to hereinafter as elastic insulating adhesives 41). The adhesives 41B-41E are respectively formed at the four corners of the diaphragm 30. Adhesives 41C-41E are circular in shape. Adhesive 41E is rectangular in shape and is located adjacent terminal 10B. Adhesive 41B extends from diaphragm 30 onto the frame 23. Adhesive 41E is also rectangular in shape and is located adjacent terminal 10A. Adhesive 41E extends from diaphragm 30 onto frame 23. The elastic insulating adhesives 41 are preferably lower in elasticity than the conductive adhesive 42 (described below) and the material thereof is for example, a urethane-based adhesive with a modulus of elasticity that is approximately 3.7 MPa or the like.
(31) Two conductive adhesives 42A and 42B (cumulatively referred to hereinafter as conductive adhesives 42) extend from the diaphragm 30 to the terminals 10A and 10B, respectively, and lie over and across the elastic insulating adhesives 41A and 41B, respectively, so as to electrically and physically join the diaphragm 30 and the terminals 10A and 10B, respectively.
(32) As best shown in
(33) The conductive adhesive 42B extends from the vicinity of an end portion of diaphragm 30 in the region of the diaphragm 30 that faces the side wall 22B to the terminal 10B.
(34) The two conductive adhesives 42A and 42B are preferably formed in the vicinity of the center of its associated elastic insulating adhesives 41A and 41B so as not to stick to the peripheries of the elastic insulating adhesives 41A and 41B, respectively. An example of the material of the conductive adhesives 42 is a urethane-based conductive adhesive with a modulus of elasticity of approximately 0.3 Gpa.
(35) The coating portion 50 is made of a sealing material and includes a sealing portion 51 and a protecting portion 52. In the preferred embodiment, the coating portion 50 covers the entire upper (as viewed in
(36) Covering the diaphragm 30 with the protecting portion 51 enables the piezoelectric body 33 to be protected even in a structure where the piezoelectric sounding component 1 includes no lid on the mounting substrate side. Accordingly, the number of sub-components that constitute the piezoelectric sounding component 1 can be reduced. Although the coating portion 50 preferably covers the entire upper surface of the diaphragm 30 (as viewed in
(37) The coating portion 50 preferably has a thickness of 500 m or less. Accordingly, inhibition on the vibration of the diaphragm 30 can be reduced. The coating portion 50 is for example, silicone, epoxy low in elasticity, fluororesin, or the like. When silicone is used for the coating portion 50, the percentage of content of low molecular siloxane is preferably 100 ppm or less. Thus, an insulation fault of ambient electronic components caused by the siloxane separating from the silicone can be inhibited.
(38) As described above, in the piezoelectric sounding component 1 according to the present embodiment, the diaphragm 30 is accommodated in the casing 20 in a state of being closer to the side walls 22 (22A and 22B) where the terminals 10A and 10B are formed. Consequently, the length of the conductive adhesives 42 can be shortened. Further, since the regions of the diaphragm 30 that face the terminals 10 are supported by the supporting portion 26 with an area that is larger than the regions that do not face the terminals 10, the displacement amount through the vibration of the diaphragm 30 can be reduced. That is, the stress applied to the conductive adhesives 42 through the vibration of the diaphragm 30 can be reduced. As a consequence, resistance of the conductive adhesive 42 to vibration can be enhanced and thus, reliability can be increased. Although in the present embodiment, the diaphragm 30 is accommodated in the casing 20 in a state of being closer to the side walls 22A and 22B, even in this case, the displacement amount in the central portion of the diaphragm 30 is not affected. Thus, no decrease is caused in the sound pressure performance of the piezoelectric sounding component 1.
(39) (3. Effect)
(40) By referring to
(41)
(42) As demonstrated in
(43)
(44) As demonstrated in
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(46) As demonstrated in
(47) As described above, when the diaphragm 30 is accommodated in the casing 20 in a state of being closer to the side walls 22A and 22B where the terminals 10A and 10B are formed, the displacement amount in the central portion of the diaphragm 30 can be avoided from decreasing while reducing load put on the conductive adhesives 42. Consequently, it is found that sufficient sound pressure performance can be achieved while inhibiting a break in the conductive adhesive 42.
Second Embodiment
(48) In the remaining disclosed embodiments, the descriptions of points in common with the first embodiment are omitted and only different points are described. In particular, similar actions and effects brought by similar structures are not mentioned one by one in each embodiment.
(49)
(50) In the present embodiment, a piezoelectric body 33 (not illustrated) is a rectangular plate formed between an electrode 32 and a metal plate 31 and having a shape that imitates the electrode 32. The piezoelectric body 33 is formed so as to be closer to the side of the metal plate 31 that faces a side wall 22C. Terminals 10A and 10B are formed near opposite end portions of the side wall 22B. The other constituents of the piezoelectric sounding component 1 are similar to those in the first embodiment.
(51) An accommodation structure and adhesion structure of the diaphragm 30 in the piezoelectric sounding component 1 according to the present embodiment are described next. The diaphragm 30 according to the present embodiment is accommodated in the casing 20 at a location that is closer to the side wall 22B than the side wall 22D. That is, a gap d2 between the outer peripheral edge of the diaphragm 30 and the inside edge of the side wall 22B (more generally the inside edge of the casing 20 located adjacent to the side wall 22B is set so as to be smaller than a gap d4 between the outer peripheral edge of the diaphragm 30 and the inside edge of the side wall 22D (more generally the edge of the casing 20 located adjacent to the side wall 22D). A gap d1 between the outer peripheral edge of the diaphragm 30 and the inside edge of the side wall 22A is set so as to be the same or almost the same as a gap d3 between the diaphragm 30 and the inside edge of the side wall 22C. Conductive adhesives 42A and 42B are formed from respective opposite ends of a region of the diaphragm 30 that face the side wall 22B to respective opposite ends of the side wall 22B (i.e., to terminals 10A and 10B, respectively).
(52) The remaining structure of the piezoelectric sounding component 1 of this embodiment is similar to that of the first embodiment.
(53) Each of the above-described embodiments is intended to facilitate understanding of the present invention and is not intended to limit interpretation of the present invention. The present invention can be changed or modified without departing from its gist and the present invention includes equivalents thereof. That is, what is obtained by a person skilled in the art adding a design change to each embodiment when necessary is subsumed in the scope of the present invention as long as such a change includes the features of the present invention. For example, the elements in each embodiment and the arrangements, materials, conditions, shapes, sizes, and the like thereof are not limited to those exemplified but may be changed when necessary. Each embodiment is an example and, not to mention, partial replacements or combinations in structures described in different embodiments are possible and subsumed in the scope of the present invention as long as such partial replacements or combinations include the features of the present invention.