Heat pipe—thermal storage medium based cool storage system
10605541 · 2020-03-31
Assignee
Inventors
- Ying Zheng (Lancaster, PA, US)
- Chien-Hua Chen (Lititz, PA, US)
- Howard Pearlman (Haddon Township, NJ, US)
- Richard Bonner, III (Lancaster, PA, US)
- William G. Anderson (Bound Brook, NJ, US)
Cpc classification
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28B1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2210/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2015/0216
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/0056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28B9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D20/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cool storage system comprising which includes a plurality of heat pipes. Each of the heat pipes has a lower evaporator section, a hybrid evaporator/condensing section, and an upper condensing section. The hybrid evaporator/condensing section positioned between the lower evaporator section and the upper condensing section. Each of the heat pipes contains a selected amount of a heat transfer fluid adapted to transfer heat from the lower evaporator section to the hybrid evaporator/condensing section and the upper condensing section through a vapor/condensation cycle, or the heat transfer fluid is vaporized in the hybrid evaporator and condensed in the upper evaporator section. A thermal storage medium is provided in thermal engagement with the hybrid evaporator/condensing section. A heat source is located in said lower evaporator section, and a cooling source, located in said upper condensing section.
Claims
1. A cool storage system comprising: a plurality of heat pipes, each of the heat pipes having a primary evaporator section, a secondary hybrid evaporator/condensing section, and a primary condensing section vertically separated from the primary evaporator section, the secondary hybrid evaporator/condensing section vertically positioned between the primary evaporator section and the primary condensing section, each of the heat pipes containing a selected amount of a heat transfer fluid adapted to transfer heat from the primary evaporator section to the secondary hybrid evaporator/condensing section and the primary condensing section through a vapor/condensation cycle, or the heat transfer fluid being adapted to be vaporized in the secondary hybrid evaporator/condensing section and condensed in the primary condensing section; a thermal storage medium in thermal engagement with the secondary hybrid evaporator/condensing section; a heat source located in or around said primary evaporator section; a cooling source located in or around said primary condensing section; and at least one of the heat pipes having a valve located between the primary evaporator section and the secondary hybrid evaporator/condensing section, the valve completely sealing a path between the primary evaporator section and the secondary hybrid evaporator/condensing section when the valve is closed.
2. The cool storage system as recited in claim 1, wherein fins are provided on an outside surface of the secondary hybrid evaporator/condensing section, and extended into the thermal storage medium.
3. The cool storage system as recited in claim 2, wherein the thermal storage medium and fins are enclosed in chambers.
4. The cool storage system as recited in claim 1, wherein fins are provided on an outside surface of the primary evaporator section and the primary condensing section.
5. The cool storage system as recited in claim 1, wherein the thermal storage medium is a single-phase material, such as solid metal, sand, liquid water, or compressed gas, which acts as a sensible heat storage medium.
6. The cool storage system as recited in claim 1, wherein the thermal storage medium is a phase-change material, such as liquid-solid organics including paraffin and non-paraffin based phase-change materials, liquid-solid inorganics including salt hydrates and metallic, liquid-solid eutectics including mixtures of organic and inorganics.
7. The cool storage system as recited in claim 1, wherein the thermal storage medium is a chemically reactive material, such as an adsorbent, which releases heat during adhesion of a substance to its surface, and stores heat in the reverse process.
8. The cool storage system as recited in claim 1, wherein the thermal storage medium is a mixture of different thermal storage materials.
9. The cool storage system as recited in claim 1, wherein at least a portion of the thermal storage medium is enclosed in chambers.
10. The cool storage system as recited in claim 9, wherein the chambers are hermetically sealed.
11. The cool storage system as recited in claim 1, wherein the secondary hybrid evaporator/condensing section of at least one of the heat pipes has overcharged liquid which extends above the primary evaporator section.
12. The cool storage system as recited in claim 1, wherein the secondary hybrid evaporator/condensing section of at least one of the heat pipes has one or more internal pockets to retain liquid in the secondary hybrid evaporator/condensing section.
13. The cool storage system as recited in claim 12, wherein the secondary hybrid evaporator/condensing section of at least one heat pipe has drainers in the internal pockets.
14. The cool storage system as recited in claim 12, wherein the secondary hybrid evaporator/condensing section of at least one heat pipe has orifices in the internal pockets.
15. The cool storage system as recited in claim 1, wherein the secondary hybrid evaporator/condensing section of at least one heat pipe has screens to retain liquid.
16. The cool storage system as recited in claim 1, wherein the heat source located in the primary evaporator section is a hot gas or a hot liquid or a hot solid or a combination thereof.
17. The cool storage system as recited in claim 1, wherein the cooling source located in the primary condensing section is a gas or a liquid or a solid or a combination thereof.
18. The cool storage system as recited in claim 1, wherein the heat pipes have a tilt angle for the primary evaporator section and/or the secondary hybrid evaporator/condensing section, and/or the upper condensing section.
19. The cool storage system as recited in claim 1, wherein the valve is located internally between the primary evaporator section and the secondary hybrid evaporator/condensing section.
20. The cool storage system as recited in claim 19, wherein the valve opens when the heat source in the primary evaporator section is warmer than desired, allowing the excess energy from the heat source to be transferred by the heat pipe to the thermal storage medium, and to the primary condensation section when the cooling source in the primary condensing section is cooler than vapor in the heat pipe.
21. The cool storage system as recited in claim 19, wherein the valve closes when the heat source in the primary evaporator section is not warmer than desired.
22. The cool storage system as recited in claim 21, wherein a path between the primary evaporator section and secondary hybrid evaporator/condensing section is partially sealed or completely sealed when the valve is closed.
23. The cool storage system as recited in claim 19, wherein the valve closes and opens in response to the temperature of the heat source.
24. The cool storage system as recited in claim 19, wherein the valve is an electrically operated valve.
25. The cool storage system as recited in claim 1, wherein at least one of the heat pipes is a thermosyphon, wherein during operation, a liquid pool height in the at least one of the heat pipes extends into the secondary hybrid evaporator/condensing section which is adjacent to the thermal storage medium, to allow the thermosyphon to operate when a primary evaporator is not operating.
26. The cool storage system as recited in claim 1, wherein a bypass loop is provided to allow the heat source to partially or fully bypass the plurality of heat pipes during a regeneration of the thermal storage medium.
27. The cool storage system as recited in claim 18, wherein the tilt angle for at least one section of the primary evaporator section and/or the secondary hybrid evaporator/condensing section, and/or the primary condensing section is different than the tilt angle of a remaining section of the primary evaporator section and/or the secondary hybrid evaporator/condensing section, and/or the primary condensing section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE INVENTION
(12) The description of illustrative embodiments according to principles of the present invention is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description of embodiments of the invention disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as lower, upper, horizontal, vertical, above, below, up, down, top and bottom as well as derivative thereof (e.g., horizontally, downwardly, upwardly, etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation unless explicitly indicated as such. Terms such as attached, affixed, connected, coupled, interconnected, and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. Moreover, the features and benefits of the invention are illustrated by reference to the preferred embodiments. Accordingly, the invention expressly should not be limited to such preferred embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features; the scope of the invention being defined by the claims appended hereto.
(13) In general, the invention is directed to a cool storage system 10 that uses heat pipes 12 to efficiently transfer heat into a thermal storage system or medium 14 containing a phase change material or other medium, in addition to the ambient, when the ambient temperature is high and rejects the stored heat when the ambient temperature is low.
(14) In one illustrative embodiment, a heat pipe 12 consists of a sealed container 16 with a small amount of working fluid 18 which is in equilibrium to its vapor and wick structures. There a different variants of heat pipes 12. One common type is a heat pipe 12 without a wick structure. In this case, the condensed vapor is circulated back to the evaporator by gravity and the heat pipe 12 is often called a thermosyphon. Thermosyphons may also have a wick in the evaporator section 22, to aid in startup.
(15) Referring to
(16) Fins 36 may be provided on an outside surface 38 of the midway hybrid evaporator/condensing section 24. The fins 36 extend into the thermal storage medium 14. In various embodiments, the thermal storage medium 14, or at least a portion thereof, and/or the fins 36 are enclosed in chambers 40. The chambers 40 may be hermetically sealed in various embodiments. Fins 42 may also be also be provided on an outside surface 44 of the lower evaporator section 22 and fins 46 may be provided on an outside surface 48 of the upper condensing section 26.
(17) As shown in
(18) The operating principle of the cool storage system 10 is further illustrated in
(19) The thermal storage medium 14 may be, but is not limited to, sensible heat storage material, latent heat storage material or thermo-chemical heat storage material.
(20) Sensible heat storage is storing the thermal energy by the temperature increase or decrease of a storage material. The thermal storage medium 14 may be, but is not limited to, a single-phase material, such as solid metal, sand, liquid water or compressed gas. Most common materials include water, molten salt, sand, rock, concrete and metal.
(21) Latent heat storage is storing the latent heat with a phase change of storage material. The phase change can be between liquid phase, solid phase and gas phase. Most common phase change materials (PCM) include, but are not limited to, liquid-solid organics including paraffin and non-paraffin based phase-change materials, liquid-solid inorganics including salt hydrates and metallic, fatty acid and liquid-solid eutectics compounds including mixtures of organic and inorganics.
(22) Thermo-chemical storage is storing or retrieving heat by reversible exothermic and endothermic reactions. The main principle of thermochemical energy storage is C+heat.Math.A+B. In this reaction, thermochemical thermal storage medium C absorbs heat and is converted chemically into components A and B. The reverse reaction occurs when materials A and B reacts to form C with the release of heat. Types of reactions for storage of thermal energy, include, but are not limited to, dehydration, metal hydroxides, and metal oxides. Thermal or chemically reactive materials include, but are not limited to, MgSO4.7H2O, FeCO3, Ca(OH)2, and MnO2.
(23) The thermal storage medium 14 may be a single material, or a mixture of different thermal storage materials. This includes but not limited to an embodiment in which a set of phase change materials is provided with decreasing melting points adjacent respectively to each of the heat pipes 12 along the flow path of the heat source/first heat transfer media 28. The set of phase change materials maintains a similar temperature drive between each of the thermal storage medium 14 and the heat source/first heat transfer media 28 between each heat pipe-thermal storage medium module during utilization mode.
(24) Referring to
(25) As shown in
(26) In the illustrative embodiment shown, the valve 50 is located internally in each heat pipe 12 between the lower evaporator section 22 and the middle hybrid evaporator/condenser section 24. The valves 50 open when the heat source/first heat transfer media 28 in the lower evaporator section 22 is warmer than desired, allowing the excess energy from the heat source/first heat transfer media 28 to be transferred by the heat pipe(s) 12 to the thermal storage medium 14, and to the upper condensation section when the cooling source/second heat transfer media 30 in the upper condensing section 26 is cooler than vapor or working fluid 18 in the heat pipe(s) 12. The valves 50 close when the heat source/first heat transfer media 28 in the lower evaporator section 22 is not warmer than desired. A path between the lower evaporator sections 22 and midway hybrid evaporator/condensing sections 26 are partially sealed or completely sealed when the valves 50 are closed. In various embodiments, the valves 50 are passive valves, which close and open in response to the temperature of the heat source/first heat transfer media 28. In other embodiments, the valves 50 are active valves, such as, but not limited to electrically operated valves.
(27) While
(28) In operation, when no heat is applied to a standard thermosyphon heat pipe 12, all of the working fluid 18 drains to the bottom of the lower evaporator section 22. Once heat is applied to the lower evaporator section 22 of the thermosyphon heat pipe, the liquid working fluid 18 vaporizes, and then the vapor travels up to the condenser section 26, where it condenses. The liquid drains back down as a liquid film, which gets thicker as it travels down the condenser section 26. The amount of liquid charge is set by the amount of liquid in the draining film. In various embodiments, half of the evaporator section 22 is filled with liquid when the thermosyphon heat pipe is not working.
(29) As shown in
(30) However, overfilling the liquid pool can lead to problems during start-up of the primary evaporator section 22. For the primary evaporator section 22 to start-up, vapor bubbles must be generated. As the liquid head increases, the hydrostatic pressure in the primary evaporator section 22 increases. In turn, a higher temperature is required to start the thermosyphon heat pipe 12. This is a known problem for thermosyphon heat pipes in the aerospace industry, where a supplemental heater often needs to be added to allow the thermosyphon to start during ground testing.
(31) This problem can be overcome by storing liquid in the hybrid secondary evaporator/condenser section 24. The goal is to provide enough liquid for the thermosyphon heat pipe 12 to start up when heat is applied only to the secondary evaporator/condenser section 24, while minimally impeding condensation in the cool energy utilization mode.
(32)
(33) When in the thermal storage medium 14 regeneration mode, the valve 50 is closed and the hybrid evaporator/condensing section 26 serves as the only evaporator. In this mode, the heat stored in the thermal storage medium 14 heats up the reserved working fluid 18 stored in the pocket 52. The working fluid 18 vaporizes and transports the heat to the upper primary condensing section 26. The amount of required working fluid 18 and associated geometry of the pocket 52 in the hybrid evaporator/condensing section 26 is dependent on the specific application and operating conditions. In this illustrative embodiment, the level of working fluid 18 in the pocket 52 is the same as the height of the pocket 52, considering the condensed working fluid 18 flows into the pocket 52 first before circulating back to the primary lower evaporator section 22. This allows the level of working fluid 18 in the primary lower evaporator section 22 to be low, for example below the valve 50 location in various embodiments. Alternatively, the level of working fluid 18 can be high, for example above the valve 50 location in various embodiments. The level of the working fluid 18 is adjusted depending on the amount of total charge desired in the heat pipe 12.
(34) Based on the design of the pocket(s) 52 in the hybrid evaporator/condensing section 26, additional features can be further added to control the amount of working fluid 18 held in this section 26. As shown in
(35) Alternatively, the total amount of condensed working fluid 18 in the pocket(s) 52 can be controlled by the incorporation or installation of an orifice (orifices) 58 in the pocket 52, as shown in
(36) In the embodiment shown in
(37) In addition to the embodiments shown in
(38) While
(39) While the illustrative embodiments have been described with respect to a dry cooling system, other applications are envisioned. For example, the cool storage system 10 can be used in building chiller plants.
(40) As described, with the used of the cool storage system 10, heat pipes 12 help spread the heat load and fins provide for additional heat transfer area. The excess heat from the power plant can be efficiently transferred to the cool storage media, and then dissipated to a cooler ambient at night. Through design and optimization, the amount of required structure and fan power for heat transport can be minimized and the system can be cost-effective. As an example, based on the cost and performance analysis of a 550 MW power plant model with 318 MW required cooling, the number of Air-Cooled Condenser (ACC) cells can reduce from 80 cells to 60 cells when coupled with the cool storage system 10.
(41) While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention as defined in the accompanying claims. In particular, it will be clear to those skilled in the art that the present invention may be embodied in other specific forms, structures, arrangements, proportions, sizes, and with other elements, materials, and components, without departing from the spirit or essential characteristics thereof. One skilled in the art will appreciate that the invention may be used with many modifications of structure, arrangement, proportions, sizes, materials, and components and otherwise, used in the practice of the invention, which are particularly adapted to specific environments and operative requirements without departing from the principles of the present invention. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being defined by the appended claims, and not limited to the foregoing description or embodiments.