Ultrasonic Flowmeter and Method for Operating an Ultrasonic Flowmeter
20230021744 · 2023-01-26
Inventors
Cpc classification
G01F1/667
PHYSICS
G01F1/668
PHYSICS
International classification
G01F1/667
PHYSICS
Abstract
An ultrasonic flowmeter includes first and second ultrasonic transducers and a control and evaluation unit connected thereto. The first and/or second ultrasonic transducer is/are an ultrasonic transmitter and/or an ultrasonic receiver. The first and second ultrasonic transducers are arranged on a measuring tube in such a way that a signal path is formed therebetween, and such that a measuring signal emitted by the ultrasonic transmitter runs via the signal path to the ultrasonic receiver. The first and/or second ultrasonic transducer has array to of at least two active elements. At least one ultrasonic transducer with an array of at least two active elements is formed as a wedge transducer. At least two active elements of the array arranged on the first ultrasonic transducer, and/or at least two active elements of the array arranged on the second ultrasonic transducer, are separately controllable by the control and evaluation unit.
Claims
1. An ultrasonic flowmeter, comprising: at least a first ultrasonic transducer; a second ultrasonic transducer; and a control and evaluation unit connected to the first ultrasonic transducer and the second ultrasonic transducer; wherein the first ultrasonic transducer and/or the second ultrasonic transducer is/are designed as an ultrasonic transmitter and/or ultrasonic receiver; wherein the first ultrasonic transducer and/or the second ultrasonic transducer is or are designed as a wedge transducer; wherein the first ultrasonic transducer and the second ultrasonic transducer are arranged on a measuring tube in such a way that a signal path is formed between the first and the second ultrasonic transducer, so that a measuring signal emitted by the ultrasonic transmitter runs via the signal path to the ultrasonic receiver; wherein the first ultrasonic transducer has a first array of at least two active elements and/or the second ultrasonic transducer has a second array of at least two active elements, wherein at least one ultrasonic transducer, which has an array of at least two active elements is formed as a wedge transducer; and wherein at least two active elements of the array arranged on the first ultrasonic transducer are separately controllable by the control and evaluation unit and/or at least two active elements of the array arranged on the second ultrasonic transducer are separately controllable by the control and evaluation unit.
2. The ultrasonic flowmeter according to claim 1, the first ultrasonic transducer has a first array of at least two active elements and the second ultrasonic transducer has a second array of at least two active elements, and the first array and the second array have the same number of active elements or a different number of active elements.
3. The ultrasonic flowmeter according to claim 1, wherein the first ultrasonic transducer comprises a first array of at least two active elements and the second ultrasonic transducer comprises a second array of at least two active elements and that the first array and the second array have an identical arrangement or a different arrangement of the active elements.
4. The ultrasonic flowmeter according to claim 3, wherein the first array and/or the second array is or are formed two-dimensionally at least in regions.
5. The ultrasonic flowmeter according to claim 3, wherein the first array and/or the second array is/are formed one-dimensionally at least in regions.
6. The ultrasonic flowmeter according to claim 3, wherein the first array and the second array are formed one-dimensionally and the second array is aligned at an angle to the first array, essentially perpendicular to the first array.
7. The ultrasonic flowmeter according to claim 3, wherein the first array and/or the second array is produced by introducing at least one into an electroacoustic substrate so that the substrate has at least two separately contactable regions on the upper side and a common ground connection on the lower side, wherein the at least one gap is filled with an acoustically insulating or absorbing material.
8. The ultrasonic flowmeter according to claim 3, wherein the first array and/or the second array is produced by applying an electro-acoustic substrate to a carrier and by introducing at least one gap into the electro-acoustic substrate, wherein the gap completely cuts through the electro-acoustic substrate, wherein the at least one gap is filled with an acoustically insulating or absorbing material.
9. The ultrasonic flowmeter according to claim 3, wherein the number of active elements and the geometry of the first array and/or of the second array is determined depending on the expected pivot angle of the measuring signal, wherein at the same time the number of active elements is minimized.
10. The ultrasonic flowmeter according to claim 3, wherein the number of active elements and/or the geometry of the first array and of the second array are tuned to one another in such a way that undesired signal components of the measuring signal emitted by the ultrasonic transmitter are suppressed by minima in the reception characteristic of the ultrasonic receiver.
11. The ultrasonic flowmeter according to claim 3, wherein the first ultrasonic transducer and/or the second ultrasonic transducer an electro-acoustic substrate including at least a first and a second electro-acoustic disc, wherein the first and the second electro-acoustic disc are arranged on top of each other and wherein the array of active elements of this ultrasonic transducer is arranged in the first electro-acoustic disc and/or in the second electro-acoustic disc.
12. A method for operating an ultrasonic flowmeter, wherein the ultrasonic flowmeter includes at least a first ultrasonic transducer and a second ultrasonic transducer and a control and evaluation unit, wherein the control and evaluation unit is connected to the first ultrasonic transducer and the second ultrasonic transducer wherein the first ultrasonic transducer and/or the second ultrasonic transducer is/are designed as an ultrasonic transmitter and/or ultrasonic receiver, wherein the first ultrasonic transducer and/or the second ultrasonic transducer, is or are designed as a wedge transducer, wherein the first ultrasonic transducer and the second ultrasonic transducer are arranged on a measuring tube in such a way that a signal path is formed between the first and the second ultrasonic transducer, so that a measuring signal emitted by the ultrasonic transmitter runs via the signal path to the ultrasonic receiver, wherein the first ultrasonic transducer has a first array of at least two active elements and/or the second ultrasonic transducer has a second array of at least two active elements, the method comprising: the control and evaluation unit separately controlling at least two active elements of the array arranged on the first ultrasonic transducer and/or at least two active elements of the array arranged on the second ultrasonic transducer; the control and evaluation unit controlling the array functioning as an ultrasonic transmitter in such a way that the radiation angle of the measuring signal is varied at least at times, and/or varying the reception characteristic of the array functioning as an ultrasonic receiver at least at times; in order to determine the flow rate during measurement, the measuring signal impinging on the ultrasonic receiver in an optimized manner and/or the ultrasonic receiver receiving the measuring signal in an optimized manner with respect to the radiation angle.
13. The method according to claim 12, wherein for installation of the ultrasonic transducers on the measuring tube, the ultrasonic transmitter emits a measuring signal, wherein by pivoting the reception characteristic of the ultrasonic receiver, the pivoting angle at which the ultrasonic receiver optimally receives the measuring signal, is determined; and wherein the control and evaluation unit, starting from the pivoting angle and taking into account the geometry of the signal path, determines a position for the ultrasonic transmitter and/or the ultrasonic receiver at which the ultrasonic transmitter array transmits the measuring signal in a non-pivoted manner and at which the ultrasonic receiver array receives the measuring signal in a non-pivoted manner.
14. The method according to claim 12, wherein at least the ultrasonic transducer operating as an ultrasonic transmitter in an operating state has an array of at least two active elements, wherein the at least two active elements of the ultrasonic transmitter are separately controllable by the control and evaluation unit; wherein, in a first operating state, the first active element of the ultrasonic transmitter emits a first ultrasonic signal; wherein the second active element of the ultrasonic transmitter emits a second ultrasonic signal; and wherein the first ultrasonic signal and the second ultrasonic signal are superimposed to form the measuring signal.
15. The method according to claim 14, wherein the measuring signal has at least one main lobe and at least two side lobes and/or at least two grid lobes due to the superposition of at least the first ultrasonic signal and the second ultrasonic signal.
16. The method according to claim 15, wherein the first ultrasonic signal and the second ultrasonic signal are emitted at least at times with a time delay and/or with different amplitude and/or with different phase, whereby the radiation angle of the measuring signal of the main lobe of the measuring signal is changed.
17. The method according to claim 12, wherein, at least at times, the signals measured at the individual active elements of the array functioning as an ultrasonic receiver are superimposed on one another in a time-delayed and/or phase-shifted manner and/or weighted with different amplitude, whereby the reception characteristic of the ultra sonic receiver is pivoted.
18. The method according to claim 12, wherein the control and evaluation unit monitors the amplitude of the measuring signal detected by the ultrasonic receiver, and that the radiation angle of the measuring signal and/or the reception characteristic of the ultrasonic receiver is changed if the amplitude falls below a threshold value.
19. The method according to claim 18, wherein the control and evaluation unit varies the radiation angle of the measuring signal and/or the reception characteristic of the ultrasonic receiver at regular or irregular intervals in order to maximize the measuring signal at the ultrasonic receiver; wherein, during the variation, the control and evaluation unit detects a maximum of the amplitude at the ultrasonic receiver as well as the corresponding control parameters of the active elements thereto; and wherein the control and evaluation unit subsequently controls the array of at least two active elements of the ultrasonic transmitter and/or of the ultrasonic receiver in accordance with the determined control parameters.
20. The method according to claim 19, wherein the control and evaluation unit adjusts the radiation angle of the measuring signal emitted by the ultrasonic transmitter and/or the reception characteristic of the ultrasonic receiver depending on the measured flow velocity of the medium and/or depending on the sonic velocity of the medium, in such a way that the measuring signal is maximized at the ultrasonic receiver.
21. The method according to claim 12, wherein the control and evaluation unit 94 has a memory unit; and wherein a relationship between a radiation angle of the measuring signal or control parameters for the array of active elements of the ultrasonic transmitter and/or the ultrasonic receiver and different media and/or different flow rates and/or different sound velocities is stored in the memory unit, so that when the flow rate changes and/or when the medium changes, the control and evaluation unit automatically adjusts the radiation angle of the measuring signal and/or the control parameters for the array of active elements and/or the reception characteristic of the ultrasonic receiver in accordance with the stored relationship.
22. The method according to claim 14, wherein the measuring signal has at least one main lobe and at least two side lobes and/or two grid lobes; wherein at least at times the at least one main lobe or at least one side lobe or at least one grid lobe is aligned with the measuring tube in such a way, that the main lobe or the side lobe or the grid lobe is reflected at the measuring tube and the reflection is received again by the array of active elements initially operating as an ultrasonic transmitter; and wherein the control and evaluation unit determines from the reflection of the main lobe or the side lobe or the grid lobe at least one item of information about an operating state and/or the measuring environment.
23. The method according to claim 22, wherein at least one main lobe or the at least one side lobe or the at least one grid lobe is aligned at least temporarily with the measuring tube in such a way that the at least one main lobe or the at least one side lobe or the at least one grid lobe excites a Lamb wave which propagates along the measuring tube wall in the direction of the ultrasonic receiver and which is detected by the ultrasonic receiver, wherein the amplitude and/or the propagation time and/or the spectrum of the Lamb wave is evaluated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0095] There are now a multitude of possibilities for designing and further developing the ultrasonic flowmeter according to the invention and the method for operating the ultrasonic flowmeter. For this, reference is made to the following description of preferred embodiments in conjunction with the drawings.
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DETAILED DESCRIPTION
[0115]
[0116] The first ultrasonic transducer 2 has a first array 5 of active elements 6, wherein the array 5 is arranged such that the measuring signal 8 emitted by the array 5 in a first operating state 25 is emitted into the measuring tube 4 in the direction of the second ultrasonic transducer 3.
[0117] The second ultrasonic transducer 3 has a second array 7 of active elements 6, wherein the second array 7 is arranged such that it receives the measuring signal 8 emitted in the first operating state 25 and also emits a measuring signal 8 in the direction of the first ultrasonic transducer 2 in a second operating state 26.
[0118] Both arrays 5 and 7 are formed in two dimensions, i.e. the active elements 6 are arranged in a two-dimensional plane. Moreover, the slope of the wedges 10 of the ultrasonic transducers is planar in each case.
[0119] In addition, a control and evaluation unit 9 is provided which separately controls the active elements 6 with control parameters.
[0120] If, during operation, the active elements 6 of the ultrasonic transmitter are operated at least at times with a time delay and/or with different amplitude and/or different phase, i.e. with varying control parameters, the radiation angle of the measuring signal 8 and, in this respect, the angle at which the measuring signal 8 couples into the measuring tube 4 can be varied.
[0121] The flowmeter 1 shown is configured such that in a first operating state 25 the first array 5 emits a measuring signal 8 and the second array 7 receives the measuring signal 8, and that in a second operating state 26 the second array 7 emits a measuring signal 8 which the first array 5 receives.
[0122] The measuring signal 8 emitted by the array 5, 7 first passes through the wedge, is then refracted in the measuring tube wall 11, and is finally refracted from the measuring tube wall 11 into the interior of the measuring tube 4.
[0123] The angle of coupling into the inside of the measuring tube depends on the sound velocity of the medium and thus also on the medium arranged in the measuring tube 4.
[0124] During operation, it can therefore occur that the intensity captured at the ultrasonic receiver decreases when the sound velocity of the medium changes due to deflection of the measuring signal 8. Similarly, the intensity of the measuring signal 8 at the ultrasonic receiver can decrease if the measuring signal 8 no longer fully impinges on the ultrasonic receiver at high flow velocities due to the drift effect.
[0125] Both effects can be counteracted by the possibility of varying the radiation angle of the measuring signal at the ultrasonic transmitter and/or by changing the reception characteristics at the ultrasonic receiver. In particular, the measuring signal 8 that is emitted in the direction of flow can be oriented differently than the measuring signal 8 that is emitted against the direction of flow.
[0126] The embodiment shown thus ensures optimized settings even if the process condition is outside the process condition initially specified for optimal operation.
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[0130] Usually, the occurrence of side lobes 13 or grid lobes 14 is undesirable, since a part of the radiated power is also included in these side lobes. However, the side lobes 13 or grid lobes 14 can also be used to obtain information about tube properties and/or tube geometries or process conditions.
[0131] If the individual active elements 6 are operated separately and with a time delay and/or with different amplitude and/or different phase, the direction of the main lobe 12 can be varied. During operation, the main lobe 12 can be aligned with the ultrasonic receiver by appropriately controlling the active elements 6 in such a way that the intensity of the received signal is maximized.
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[0133] At a beam angle ρ.sub.0, the main lobe 12 is emitted by the array 5, 7. Side lobes 13 are formed next to the main lobe 12. In addition, two grid lobes 14 are present. The width of the main lobe is proportional to λ/L, where λ, is the wavelength of the measuring signal 8 and L is the total length of the array 5, 7. The angular distance of the grid lobes 14 from the main lobe 12 is proportional to λ/d, where λ, is the wavelength of the measuring signal 8 and d is the distance between the individual active elements 6. The angular extent of the radiation pattern 15 of a single active element 6 is proportional to λ/w, where λ, is the wavelength of the measuring signal 8 and w is the width of the active element 6.
[0134] In this respect, the shape of the measuring signal 8 can be adapted to the expected measurement situation by appropriate geometric design of the array 5, 7.
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[0136] When the first array 5 is in a first operating state 25 of the transmitting array, the measuring signal 8 propagates fan-like inside the measuring tube. Thereby, the orientation of the measuring signal 8 in the plane of the array 5 can be varied. In this first operating state 25, the second array 7 is the ultrasonic receiver. The second array 7 is oriented such that it captures the measuring signal in a fan-like manner. In this case, the orientation of the fan-like reception area can be varied along the measuring tube axis. This has the advantage that the total number of active elements 6 can be minimized.
[0137] If this second array 7 is in a next operating state 26 of the ultrasonic transmitter, it can emit a measuring signal 8 whose orientation can be varied along the measuring tube axis.
[0138] Overall, the measuring signal 8 can be varied in two planes during operation. However, compared to ultrasonic transducers that have two-dimensional arrays, the number of active elements 6 is minimized, so that as a result the ultrasonic flowmeter 1 has a less complex design.
[0139] In
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[0142] An implementation of a one-dimensional array 5 of active elements 6 is shown in
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[0144] During operation, all active elements 6 can be controlled separately, but it is also possible to only control some of the active elements 6.
[0145] According to an alternative embodiment, the piezo-electric substrate can be applied to a solid support, for example glued, and the piezo-electric substrate can be completely sawed through to produce the separate active elements 6, for example in such a way that the solid support also has a gap of a certain depth under the piezo-electric substrate. The solid support can, for example, be formed as a printed circuit board or be a plastic support or a metal support.
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[0148] Alternatively, the array 5 can also be controlled in such a way that a side lobe 13 or a grid lobe 14 excites a Lamb wave in the measuring tube wall.
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[0150] In principle, the signal path between the first and second ultrasonic transducers can be v-shaped or w-shaped, or it can have no reflection at all on the inner wall of the measuring tube. Likewise, the signal path can be formed as a polygon, in particular as a triangle, quadrilateral or pentagon, when viewed from above the measuring tube.
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[0152] In a first operating state 25, the first ultrasonic transducer 2 operates as an ultrasonic transmitter and the second ultrasonic transducer 3 operates as an ultrasonic receiver.
[0153] In a first method step 20, the first active element 6 of the ultrasonic transmitter transmits a first ultrasonic signal.
[0154] Simultaneously or with a time delay, the second active element 6 of the ultrasonic transmitter emits a second ultrasonic signal 21, so that the first ultrasonic signal and the second ultrasonic signal are superimposed 22 to form the measuring signal 8.
[0155] The measuring signal 8 has a main lobe 12, two side lobes 13, and two grid lobes 14.
[0156] The main lobe 12 is emitted in such a way that it is optimized to hit the ultrasonic receiver.
[0157] In a next step 23, the ultrasonic receiver receives the measuring signal 8 and forwards it to the control and evaluation unit.
[0158] In a second operating state 26, the second ultrasonic transducer 3 now operates as an ultrasonic transmitter and the first ultrasonic transducer 2 operates as an ultrasonic receiver.
[0159] Since, in the illustrated embodiment, the second ultrasonic transducer also has an array 7 of at least two active elements 6, steps 20 to 23 are repeated.
[0160] Subsequently, the control and evaluation unit 9 determines 24 the flow rate from the difference in transit time between the measuring signals 8 emitted in and against the direction of flow.
[0161] In the embodiment of the method 19 shown in
[0162] Subsequently, the control and evaluation unit operates the active elements 6 of the first ultrasonic transducer 2 with the control parameters found.
[0163] Subsequently, the control of the array 7 of active elements of the second ultrasonic transducer 3 is also readjusted as described above.
[0164] Such a readjustment of the control of the arrays 5, 7 can be carried out during operation at regular intervals in order to always ensure an optimal control.
[0165] Alternatively or additionally, such readjustment 27 can also be carried out in dependence on the determined flow rate.
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[0167] Optimal control of the arrays can be determined 27 as previously described by slightly pivoting the main lobe 12 around the current position.
[0168] Alternatively or also additionally, a relationship between different flow rates and the control parameters of the arrays 5, 7 can be stored in the control and evaluation unit 9, so that, with the determination of the flow rate, the control of the arrays is directly determined 28.
[0169] Accordingly, readjustment can be carried out when the sound velocity changes. For this, the control and evaluation unit 9 constantly or regularly monitors the amplitude of the measuring signal 8 at the ultrasonic receiver, wherein readjustment is carried out in accordance with process steps 27 or 28 if the amplitude falls below a lower limit value.
[0170] In a next embodiment of the method 19, in the first operating state 25 and/or the second operating state, a measuring signal is emitted according to steps 20 to 22 of an array 5, 7, wherein the main lobe 12 is emitted in the direction of the ultrasonic receiver and wherein a grid lobe 14 is emitted in the direction of the measuring tube 4 in such a way that further information about the operating state of the ultrasonic flowmeter 1 or about the measurement environment can be obtained by receiving the grid lobe.
[0171] In the embodiment shown in
[0172] In the embodiment shown in