Aluminum Laminated Packaging Film, and Lithium-Ion Battery Using Same

Abstract

An aluminum laminated packaging film, and lithium-ion battery using same. The aluminum laminated film (1) comprises an aluminum layer (12), a graphene layer (14), and a sealing layer (13) in sequence. The graphene layer (14) comprises graphene sheets and a thermoplastic polymer adhesive. The platelet structure of the graphene and irregular arrangement of the graphene enable locations between sheets to form indirect and complex paths, creating a huge barrier for lithium ions moving toward the aluminum layer, thus preventing the lithium ions from forming aluminum-lithium alloy with the metal aluminum, and avoiding corrosion of the aluminum layer (12).

Claims

1. An aluminum laminated packaging film, comprising an aluminum layer, a graphene layer, and a sealing layer in sequence.

2. The aluminum laminated packaging film according to claim 1, wherein the graphene layer has a thickness of 0.5 m to 10 m.

3. The aluminum laminated packaging film according to claim 2, wherein the graphene layer has a thickness of 2 m to 8 m.

4. The aluminum laminated packaging film according to claim 1, wherein the graphene content in the graphene layer is from 1 wt % to 10 wt %.

5. The aluminum laminated packaging film according to claim 4, wherein the graphene content in the graphene layer is from 2 wt % to 8 wt %.

6. The aluminum laminated packaging film according to claim 1, wherein the graphene monolayer ratio in the graphene layer is 30 wt % or more.

7. The aluminum laminated packaging film according to claim 6, wherein the graphene monolayer ratio in the graphene layer is 60 wt % or more.

8. The aluminum laminated packaging film according to claim 1, wherein the graphene layer has a melting point of from 200 C. to 400 C.

9. The aluminum laminated packaging film according to claim 6, wherein the graphene layer has a melting point of from 250 C. to 350 C.

10. A lithium ion battery, comprising the aluminum laminated packaging film of claim 1.

11. The lithium ion battery according to claim 10, wherein the graphene layer has a thickness of 0.5 m to 10 m.

12. The lithium ion battery according to claim 11, wherein the graphene layer has a thickness of 2 m to 8 m.

13. The lithium ion battery according to claim 10, wherein the graphene content in the graphene layer is from 1 wt % to 10 wt %.

14. The lithium ion battery according to claim 13, wherein the graphene content in the graphene layer is from 2 wt % to 8 wt %.

15. The lithium ion battery according to claim 1, wherein the graphene monolayer ratio in the graphene layer is 30 wt % or more.

16. The lithium ion battery according to claim 15, wherein the graphene monolayer ratio in the graphene layer is 60 wt % or more.

17. The lithium ion battery according to claim 1, wherein the graphene layer has a melting point of from 200 C. to 400 C.

18. The lithium ion battery according to claim 15, wherein the graphene layer has a melting point of from 250 C. to 350 C.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and other objects, features and advantages of the present disclosure will become more apparent from detailed description of exemplary embodiments with reference to accompanying drawings.

[0016] FIG. 1 is a schematic cross-sectional view of a prior art aluminum-plastic encapsulation film.

[0017] FIG. 2 is a schematic cross-sectional view of a prior art aluminum laminated packaging film after stretching.

[0018] FIG. 3 is a schematic view of a prior art battery.

[0019] FIG. 4 is a schematic view showing a process of processing an aluminum laminated packaging film of the prior art.

[0020] FIG. 5 is a schematic view showing the corrosion of the aluminum laminated packaging film after the sealing layer is broken in the prior art.

[0021] FIG. 6 is a schematic cross-sectional view of a graphene-containing aluminum laminated packaging film of the present disclosure.

[0022] FIG. 7 is a schematic cross-sectional view showing a corrosion resistance of a graphene-containing aluminum laminated packaging film of the present disclosure.

[0023] FIG. 8 is a schematic view of the graphene layer hindering lithium ion corrosion of the aluminum layer.

[0024] Reference numerals are list as follows: [0025] 1 aluminum laminated packaging film; [0026] 1a top side heat sealing area of battery; [0027] 1b side heat sealing area of battery; [0028] 11 nylon layer; [0029] 12 aluminum layer; [0030] 13 sealing layer; [0031] 13a weak point of sealing layer; [0032] 14 graphene layer; [0033] 2 battery; [0034] 21 positive electrode; [0035] 22 negative electrode; [0036] 31 convex mold; [0037] 32 concave mold;

DETAILED DESCRIPTION

[0038] As shown in FIG. 1, the flexible package is also referred to as aluminum laminated packaging film 1. From the perspective of the battery, the aluminum laminated packaging film 1 is composed of a nylon layer 11, an aluminum layer 12 and a sealing layer 13 in the order from outside to inside. The nylon layer 11 is mainly used to form an aesthetically pleasing shape and to prevent oxygen and moisture in the air from entering the interior of the battery. The main function of the aluminum layer 12 is to further prevent the entry of oxygen and moisture in the air, and serve as a skeleton for supporting the outer shape of the aluminum laminated packaging film 1. The innermost sealing layer 13 functions to provide heat sealing adhesion between the two layers of the aluminum laminated packaging film while protecting the aluminum layer 12 from the corrosive action of the electrolyte. The sealing layer 13 has a melting point of 160 C. to 170 C. Under high temperature and high pressure, the sealing layer 13 of the two-layer aluminum laminated packaging film 1 is melted, and is bonded together after cooling.

[0039] As shown in FIG. 2, the thickness of the sealing layer 13 is about 30 m. Under the relatively excellent process conditions, after the heat sealing, the thickness of the sealed sealing layer 13 is uniform, and the aluminum layer 12 can be well covered. When the parameters of the heat sealing machine change due to human or equipment factors, such as the heat sealing temperature increases, the heat sealing pressure increases, and the heat sealing time is lengthened, an over-packaging may occur. That is, the layer 13 of the aluminum laminated packaging film corresponding to the heat sealing head position is pressed to become too thin or lost, for example, the portion shown as 13a in FIG. 2 is the weak portion of the sealing layer 13, and the excessively thin polymer at 13a may expose the aluminum layer 12. FIG. 3 shows a schematic view of the battery, and the weak portion 13a of the sealing layer 13 generally appears on the top side heat sealing regions 1a, 1b of the battery 2. In addition, FIG. 4 shows a process in which the aluminum laminated packaging film 1 is processed to form a battery case, the aluminum laminated packaging film 1 is supported on the concave mold 32, and the convex mold 31 is punched down to form a battery case. The bent portion of the aluminum laminated packaging film 1 is the most severely stretched position of the sealing layer 13, that is, the weak portion 13a of the sealing layer 13 in FIG. 4, where the breakage of the sealing layer 13 is most likely to cause the aluminum layer 12 to be exposed. Further, the aluminum layer 12 is directly contacted with the electrolyte. At this time, the trace amount of hydrofluoric acid in the electrolyte will contact the aluminum layer to cause pitting corrosion to fail to prevent water vapor and air and cause the lithium ion battery to swell or leak.

[0040] FIG. 5 is a schematic view showing the corrosion of the aluminum laminated packaging film 1 after the sealing layer is broken. When the aluminum layer 12 in the damaged position of the sealing layer 13 is exposed to the internal environment of the battery, that is, the electrolyte, if the metal piece of the negative electrode 21 is in contact with the aluminum layer 12 of the aluminum laminated packaging film 1 at the corresponding position, the aluminum layer 12 in the damaged position of the sealing layer 13 is in contact with the electrolyte to form a loop. That is, the potential of the aluminum layer 12 is the same as that of the negative electrode 21, and at the voltage of the positive and negative electrodes, the lithium ion (Li+) in the electrolyte moves toward the aluminum layer 12 to form a loose aluminum-lithium alloy. The aluminum layer 12 is electrochemically etched to accelerate the corrosion degree of the aluminum layer 12. After the aluminum layer 12 is perforated, the external air and moisture will enter the inside of the battery, causing a great safety hazard.

[0041] The present disclosure will be described in detail below in conjunction with specific embodiments.

[0042] FIG. 6 is a schematic cross-sectional view showing a graphene-containing aluminum laminated packaging film of the present embodiment. The aluminum laminated packaging film 1 includes a nylon layer 11, an aluminum layer 12, a graphene layer 14, and a sealing layer 13 in sequence.

[0043] The nylon layer 11 is on the outer side of the packaging material to serve as an outer layer protection which is suitable for cold stamping. Further, according to the appearance of the product, a decorative layer (not shown) such as a matt layer or a dyed coating may be added to the outer surface of the nylon layer 11 to enhance the aesthetic appearance of the product.

[0044] The sealing layer 13 is at the innermost side and is in direct contact with the electrolyte and the bare cells. In the present embodiment, the material of the sealing layer 13 may be selected from materials such as polyethylene terephthalate, polyvinyl chloride, polyethylene or polypropylene etc.

[0045] The aluminum layer 12 and the graphene layer 14 are between the nylon layer 11 and the sealing layer 13.

[0046] The graphene layer 14 is described below. In the present embodiment, the graphene layer 14 may be formed by mixing graphene sheets and a thermoplastic polymer glue, uniformly coating on the surface of the aluminum layer 12, and solidifying. The thermoplastic polymer glue can be any polymer glue used in a lithium ion battery, that is, it does not chemically react with the electrolyte at the working temperature of the battery, and does not volatilize or decompose. The polymer glues in the following examples include aliphatic polyether polyurethanes, thermoplastic polyimide glue, and N,N-ethylene bis-stearamide. However, the above polymer glues are merely examples and are not intended to limit the disclosure.

[0047] The thickness of the graphene layer 14 is preferably 0.5 to 10 m, and more preferably 3 to 8 m.

[0048] The graphene content in the graphene layer 14 is preferably from 1 wt % to 10 wt %, more preferably from 2 wt % to 8 wt %.

[0049] The graphene monolayer ratio in the graphene layer 14 is preferably 30% by weight or more, and more preferably 60% by weight or more.

[0050] The melting point of the graphene layer 14 is preferably 200 C. to 400 C., and more preferably 250 C. to 350 C.

[0051] FIG. 7 is a schematic cross-sectional view showing the corrosion resistance of a graphene-containing aluminum laminated packaging film, and the graphene layer 14 per unit thickness contains tens of thousands of graphene sheets arranged vertically along the cross section. During the processing of the battery, if the sealing layer 13 is broken, the lithium ions and the electrolyte are directly in contact with the graphene layer. FIG. 8 is a schematic view showing that the graphene layer hinders lithium ion corrosion of the aluminum layer. Since the graphene is has a sheet structure, the intersecting positions of the irregularly arranged graphene sheets form a tortuous and complicated path, and the process of lithium ions and electrolytes leading to the aluminum layer 12 is greatly hindered, thus preventing lithium ions from forming an aluminum-lithium alloy with aluminum metal, and finally avoiding electrochemical corrosion and chemical corrosion of the aluminum layer.

[0052] Preparation of Aluminum Laminated Packaging Film

[0053] The bonding process of the graphene-containing layer 14 and the aluminum layer 12 will be described in detail based on the preparation of a conventional aluminum laminated packaging film.

[0054] The preparation of the packaging material included a nylon layer 11, an aluminum layer 12, a graphene layer 14, and a sealing layer 13 from the outer layer to the inner layer. The nylon layer 11 used in the following examples had a thickness of 30 m, the aluminum layer 12 had a thickness of 40 m, and the sealing layer 13 was made of polypropylene and had a thickness of 30 m, which is not described in detail in the following examples. The process in which the graphene layer 14 was formed on the aluminum layer 12 is described in detail below in Examples 1-6.

Example 1

[0055] Using a single layer rate of 50 wt % graphene as a raw material, the graphene raw material and the aliphatic polyether polyurethane, water were sufficiently dispersed in a mass ratio of 4:4:2, and the mixed dispersion was added to a thermoplastic polyimide at a temperature of 300 C. It was kept at a high temperature of 300 C., and was dispersed for 6 hours by a vacuum high-speed shearing machine, and then dispersed by an ultrasonic pulverizer at a working frequency of 50 kHz to 100 kHz for 6 hours, repeating the cycle 5 times, after the first cycle, adding 1% by mass of N,N-ethylene bis-stearamide.

[0056] After the high-temperature graphene polymer glue was prepared, it was precisely coated on the aluminum foil using a high-precision coat machine. After coating, it was subjected to 300 C., 250 C., 200 C. temperature zone cooling and pressed by a precision roller provided at the end of the coating machine at a roll temperature of 150 C. at a roll pressure of 100 to 300 kgf/cm.sup.2. The graphene layer had a thickness of 8 m and a graphene content of 8 wt % after the roll press.

Example 2

[0057] Using a single layer rate of 30 wt % graphene as a raw material, the graphene raw material and the aliphatic polyether polyurethane, water were sufficiently dispersed in a mass ratio of 4:4:2, and the mixed dispersion was added to a thermoplastic polyimide at a temperature of 300 C. It was kept at a high temperature of 300 C., and was dispersed at a high temperature for 6 hours using a vacuum high-speed shearing machine, and then dispersed by an ultrasonic pulverizer at a working frequency of 50 kHz to 100 kHz for 6 hours, repeating the cycle 5 times, after the first cycle, adding 1% by mass of N,N-ethylene bis-stearamide.

[0058] After the high-temperature graphene polymer glue was prepared, it was precisely coated on the aluminum foil using a high-precision coat machine. After coating, it was subjected to 300 C., 250 C., 200 C. temperature zone cooling and pressed by a precision roller provided at the end of the coating machine at a roll temperature of 150 C. at a roll pressure of 100 to 300 kgf/cm.sup.2. The graphene layer had a thickness of 10 m and a graphene content of 5 wt % after the roll press.

Example 3

[0059] Using a single layer rate of 60 wt % graphene as a raw material, the graphene raw material and the aliphatic polyether polyurethane, water were sufficiently dispersed in a mass ratio of 4:4:2, and the mixed dispersion was added to a thermoplastic polyimide at a temperature of 300 C. It was kept at a high temperature of 300 C., and was dispersed for 6 hours by a vacuum high-speed shearing machine, and then dispersed by an ultrasonic pulverizer at a working frequency of 50 kHz to 100 kHz for 6 hours, repeating the cycle 5 times, after the first cycle, adding 1% by mass of N,N-ethylene bis-stearamide.

[0060] After the high-temperature graphene polymer glue was prepared, it was precisely coated on the aluminum foil using a high-precision coat machine. After coating, it was subjected to 300 C., 250 C., 200 C. temperature zone cooling and pressed by a precision roller provided at the end of the coating machine at a roll temperature of 150 C. at a roll pressure of 100 to 300 kgf/cm.sup.2. The graphene layer had a thickness of 3 m and a graphene content of 1 wt % after the roll press.

Example 4

[0061] Using a single layer rate of 95 wt % graphene as a raw material, the graphene raw material and the aliphatic polyether polyurethane, water were sufficiently dispersed in a mass ratio of 4:4:2, and the mixed dispersion was added to a thermoplastic polyimide at a temperature of 300 C. It was kept at a high temperature of 300 C., and was dispersed for 6 hours by a vacuum high-speed shearing machine, and then dispersed by an ultrasonic pulverizer at a working frequency of 50 kHz to 100 kHz for 6 hours, repeating the cycle 5 times, after the first cycle, adding 1% by mass of N,N-ethylene bis-stearamide.

[0062] After the high-temperature graphene polymer glue was prepared, it was precisely coated on the aluminum foil using a high-precision coat machine. After coating, it was subjected to 300 C., 250 C., 200 C. temperature zone cooling and pressed by a precision roller provided at the end of the coating machine at a roll temperature of 150 C. at a roll pressure of 100 to 300 kgf/cm.sup.2. The graphene layer had a thickness of 2 m and a graphene content of 7 wt % after the roll press.

Example 5

[0063] Using a single layer rate of 80 wt % graphene as a raw material, the graphene raw material and the aliphatic polyether polyurethane, water were sufficiently dispersed in a mass ratio of 4:4:2, and the mixed dispersion was added to a thermoplastic polyimide at a temperature of 300 C. It was kept at a high temperature of 300 C., and was dispersed for 6 hours by a vacuum high-speed shearing machine, and then dispersed by an ultrasonic pulverizer at a working frequency of 50 kHz to 100 kHz for 6 hours, repeating the cycle 5 times, after the first cycle, adding 1% by mass of N,N-ethylene bis-stearamide.

[0064] After the high-temperature graphene polymer glue was prepared, it was precisely coated on the aluminum foil using a high-precision coat machine. After coating, it was subjected to 300 C., 250 C., 200 C. temperature zone cooling and pressed by a precision roller provided at the end of the coating machine at a roll temperature of 150 C. at a roll pressure of 100 to 300 kgf/cm.sup.2. The graphene layer had a thickness of 0.5 m and a graphene content of 10 wt % after the roll press.

Example 6

[0065] Using a single layer rate of 70 wt % graphene as a raw material, the graphene raw material and the aliphatic polyether polyurethane, water were sufficiently dispersed in a mass ratio of 4:4:2, and the mixed dispersion was added to a thermoplastic polyimide at a temperature of 300 C. It was kept at a high temperature of 300 C., and was dispersed for 6 hours by a vacuum high-speed shearing machine, and then dispersed by an ultrasonic pulverizer at a working frequency of 50 kHz to 100 kHz for 6 hours, repeating the cycle 5 times, after the first cycle, adding 1% by mass of N,N-ethylene bis-stearamide.

[0066] After the high-temperature graphene polymer glue was prepared, it was precisely coated on the aluminum foil using a high-precision coat machine. After coating, it was subjected to 300 C., 250 C., 200 C. temperature zone cooling and pressed by a precision roller provided at the end of the coating machine at a roll temperature of 150 C. at a roll pressure of 100 to 300 kgf/cm.sup.2. The graphene layer had a thickness of 6 m and a graphene content of 2 wt % after the roll press.

[0067] Preparation of Lithium Ion Battery

[0068] 1) Preparation of Positive Electrode Sheet

[0069] A positive electrode active material, conductive carbon black Super-P as a conductive agent, and a binder were uniformly dispersed in a solvent to prepare a positive electrode slurry. The positive electrode slurry was uniformly coated on the positive current collector. Then, a positive electrode sheet was obtained by stoving, cold pressing, trimming, cutting, slitting, drying, and welding electrode ears in turn.

[0070] 2) Preparation of Negative Electrode Sheet

[0071] A negative electrode active material artificial graphite, conductive carbon black Super-P as a conductive agent, a thickener, and a binder were uniformly mixed in deionized water to prepare a negative electrode slurry. The negative electrode slurry was uniformly coated on the negative current collector. Then, a negative electrode sheet was obtained by stoving, cold pressing, trimming, cutting, slitting, drying, and welding electrode ears in turn.

[0072] 3) Preparation of Separator

[0073] A polypropylene film was used as a separator.

[0074] 4) Preparation of Lithium Ion Battery

[0075] The positive electrode sheet, the separator, and the negative electrode sheet were sequentially stacked upon one another, and then wound to form a bare cell. The bare cell was placed in a case formed by any of the aluminum laminated packaging films prepared in Example 1-6, and an electrolyte was injected. After vacuum-package and maintaining for 24 h, it was charged to 4.4 V with a constant current of 0.1 C, and then charged with 4.4. V constant voltage until the current drops to 0.05 C, then discharged to 3.0 V with a constant current of 0.1 C, repeating the charge and discharge cycle twice, and finally charged to 3.8 V with a constant current of 0.1 C, thereby completing the preparation of a lithium ion battery. The cases prepared in Examples 1-6 were used to form the lithium ion batteries of Examples 7-12, respectively.

Comparative Example 1

[0076] The case of the lithium ion battery was the same as the case prepared in any one of examples 1-6 except that the graphene layer was not contained.

[0077] Accelerated Corrosion Test

[0078] The negative electrode ear of the fully charged lithium ion battery is short-circuited with the packaging film by the metal wire of to form an electron channel. Then the battery prepared in Example 7-12 was stored at 40-50 C. at the relative humidity of >90%, and the battery case checked for chemical corrosion regularly. The test results were shown in Table 1.

TABLE-US-00001 TABLE 1 Accelerated corrosion test (number of corrosions occurring in 3 months/total No. number of tests) Example 7 0/100 Example 8 0/100 Example 9 0/100 Example 410 0/100 Example 11 0/100 Example 12 0/100 Comparative example 1 5/100

[0079] The lithium-ion batteries using the aluminum laminated packaging films prepared in Examples 1-6, have an obviously improved anti-hydrofluoric acid ability, and the lithium alloy is not easily formed, and even when the negative electrode and the packaging material are short-circuited, lithium is not precipitated. Therefore, it can better resistance to electrochemical corrosion, enhance the safety and increase the service life of lithium-ion batteries. It also improves the resistance to penetration of lithium-ion batteries.

[0080] The graphene layer of the present disclosure is formed by mixing graphene sheets and a polymer glue, and uniformly coating the surface of the aluminum layer, and the graphene layer per unit thickness contains tens of thousands of graphene sheets arranged vertically along the cross section. During the processing of the battery, if the sealing layer is broken, the lithium ions will directly contact the graphene layer. Since the graphene has a sheet structure, the intersecting positions of the irregularly arranged graphene sheets form a tortuous and complicated path. The process of lithium ions leading to the aluminum layer is greatly hindered, thus preventing lithium ions from forming aluminum lithium alloy with aluminum metal and finally avoiding corrosion of aluminum layer.

[0081] At the same time, the aluminum laminated packaging film of the present disclosure comprises a graphene layer. Due to the characteristics of the graphene itself, the graphene layer used has good plasticity, and can be well bonded to the aluminum layer to form a standard deformation under the action of an external force. The aluminum laminated packaging film has good toughness, and does not break under the specified deformation range. And it has high thermal stability, and does not melt and decompose below 200 C., thus ensuring the protection of the aluminum layer.

[0082] It will be appreciated that the present disclosure is not limited to the exact construction that has been described above and illustrated in the accompanying drawings, and that various modifications and changes may be made without departing from the scope thereof. It is intended that the scope of the disclosure only be limited by the appended claims.