PLOUGH DEVICE COMPRISING TWO CUTTING ELEMENTS
20200093051 ยท 2020-03-26
Inventors
Cpc classification
A01B13/12
HUMAN NECESSITIES
A01B9/003
HUMAN NECESSITIES
A01B15/16
HUMAN NECESSITIES
International classification
A01B13/12
HUMAN NECESSITIES
A01B15/16
HUMAN NECESSITIES
A01B17/00
HUMAN NECESSITIES
A01B49/02
HUMAN NECESSITIES
Abstract
The present invention relates to a plough device (100) and a method for ploughing a ground (120). A rotatable first plate-like cutting element (102) having a circumferential first cutting edge (103) is arranged on a support structure (101) and is designed such that when the support structure (101) is moved on the ground (120) along a ploughing direction (110), a side region (202) of a soil ridge (201) of the ground (120) can be cut by means of a first cutting region (104) of the first cutting edge (103). A second disc-shaped cutting element (105) having a second cutting edge (106) is arranged on the support structure (101) and is designed such that when the support structure (101) is moved on the ground (120) along a ploughing direction (110), a base region (203) of a soil ridge (201) of the ground (120) can be cut by means of a second cutting region (118) of the second cutting edge (106), wherein the second cutting element (105) is arranged relative to the first cutting element (102) in the ploughing direction (110) such that the second cutting region (118) is arranged before the first cutting region (104) in the ploughing direction.
Claims
1.-25. (canceled)
26. Plow device for plowing ground, the plow device comprising a support structure, a rotatable first cutting element that is formed as a cutting plate and comprises a circumferential first cutting edge, wherein the first cutting element is arranged on the support structure and is designed such that a side region of an earth ridge of the ground can be cut by means of a first cutting region of the first cutting edge when the support structure is moved on the ground in a plowing direction, a second discoid cutting element comprising a second cutting edge, wherein the second cutting element is arranged on the support structure and is designed such that a base region of an earth ridge of the ground can be cut by means of a second cutting region of the second cutting edge when the support structure is moved on the ground in a plowing direction, wherein the second cutting element is arranged relative to the first cutting element, in the plowing direction, such that the second cutting region is arranged in front of the first cutting region, in the plowing direction, and the cutting elements can be caused to rotate by means of the earth ridge during plowing, characterized in that the plow device further comprises a moldboard which is arranged on the support structure so as to be behind the first cutting region of the first cutting element, in the plowing direction, the moldboard comprising a conveying surface, along which the earth ridge can be conveyed after being separated from the ground, the conveying surface being domed, such that the earth ridge can be turned when the earth ridge sweeps along the conveying surface.
27. Plow device according to claim 1, characterized in that, at the same time as cutting the earth ridge, the first cutting element is kept at the desired cutting depth thereof by means of a compression force pressing, by means of the earth ridge, on a guide plate representing a plowshare.
28. Plow device according to claim 1, wherein the first cutting element and the second cutting element are arranged relative to one another such that the cutting region of the first cutting edge of the first cutting element is spaced apart vertically from the second cutting edge of the second cutting element.
29. Plow device according to claim 1, wherein the first cutting region is formed within a first cutting plane and the second cutting region is formed within a second cutting plane, wherein the first cutting plane and the second cutting plane form an angle relative to one another of from 30 to 135, in particular 45 to 110.
30. Plow device according to claim 1, wherein the first cutting edge of the first cutting element and/or the second cutting edge of the second cutting element is/are provided with respective recesses and is/are thus toothed or serrated.
31. Plow device according to claim 1, wherein the second cutting edge is a cutting edge around the circumference of the second cutting element.
32. Plow device according to claim 1, wherein the first cutting element is in the shape of a cone or in the shape of a truncated cone, and/or the second cutting element is in the shape of a cone or in the shape of a truncated cone.
33. Plow device according to claim 1, wherein the moldboard comprises a receiving region for receiving the first cutting element, wherein the first cutting element is received in the moldboard such that the first cutting region of the first cutting edge protrudes from the moldboard in the plowing direction.
34. Plow device according to claim 1, wherein the support structure is designed such that the first cutting element and/or the second cutting element can be adjusted, relative to the moldboard, in the plowing direction.
35. Plow device according to claim 1, wherein the support structure is designed such that the spacing between the first cutting region of the first cutting edge of the first cutting element, and the second cutting region of the second cutting edge of the second cutting element, can be adjusted.
36. Plow device according to claim 1, in which the first cutting element is formed in the manner of a hollow plate, having a curvature of the inner surface thereof, such that, during plowing, the earth ridge that is separated laterally from the ground by means of the first cutting element is twisted by the curvature of the inner surface and, after emerging from the hollow plate, can be replaced on the ground in the furrow as a turned earth ridge.
37. Plow device according to claim 1, in which the second cutting element comprises an angle adjustment means, with respect to the work angle thereof, using which means it is possible to set a work angle that is positive in the plowing direction.
38. Plow device according to claim 12, in which the work angle can be adjusted mechanically or hydraulically or electrically using the angle adjustment means.
39. Plow device according to claim 12, in which a spring ensures a required pull-down force when moving the second cutting element along the furrow base, and is of such a spring force that the second cutting element is oriented so as to be substantially horizontal, owing to the weight of the earth ridge.
40. Plow device according to claim 1, in which the second cutting element comprises an internal bearing, arranged in a tube, in the manner of a drum bearing.
41. Plow device according to claim 1, in which the second cutting element is designed as a spoked wheel and/or comprises a tapering cutting edge having an undercut in the spoke region.
42. Plow device according to claim 1, in which the second cutting element consists of a composite material, in particular the lower face thereof that faces the furrow base, and the cutting edge thereof, consist of steel, and the upper face thereof that faces the earth ridge consists of a wear-resistant and adhesion-reducing plastics material.
43. Plow device according to claim 1, in which the second cutting element is formed in two parts and comprises a rotating cutting ring which is supported with respect to a stationary inner wheel by means of a bearing.
44. Plow device according to claim 18, in which the cutting ring is designed so as to be actively driven.
45. Plow device according to claim 1, in which the second cutting element is a cutting blade.
46. Plow device according to claim 1, in which the second cutting element is actively driven and has as cutting width which cuts the base region of the earth ridge for at least two following first cutting elements.
47. Method for plowing ground, the method comprising moving a support structure on the ground in a plowing direction, cutting a side region of an earth ridge of the ground by means of a first cutting region of a first cutting edge of a first cutting element that is formed as a cutting plate and is arranged on the support structure, and cutting a base region of an earth ridge of the ground by means of a second discoid cutting region of a second cutting edge of a second cutting element that is arranged on the support structure, wherein the second cutting region of the second cutting element is in front of the first cutting region of the first cutting element in the plowing direction, and conveying the earth ridge, after separation from the ground, along the conveying surface of a moldboard which is arranged on the support structure so as to be behind the first cutting region of the first cutting element, in the plowing direction, wherein the conveying surface is domed, such that the earth ridge is turned when the earth ridge sweeps along the conveying surface.
48. Method according to claim 22, in which a work angle of the second cutting element, defined in the plowing direction, is adjusted mechanically or hydraulically or electrically.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0070] In order to further explain and for the purpose of a better understanding of the present invention, embodiments will be explained in greater detail in the following, with reference to the accompanying drawings. In the drawings:
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DETAILED DESCRIPTION OF EMBODIMENTS GIVEN BY WAY OF EXAMPLE
[0089] The same or similar components in different figures are provided with the same reference signs. The drawings in the figures are schematic.
[0090]
[0091] Since the support structure 101 is pressed towards the separation plane 121 of the ground 120, the cutting element 102 is accordingly also pressed towards the separation plane 121, such that the cutting element 102 is retained at the desired ground depth during plowing.
[0092] As shown in
[0093] The plowing direction 110 is defined as the direction in which the plow device 100 is moved over the ground 120.
[0094] As shown in
[0095] The support structure 101 thus forms a rigid fastening structure, in particular for the cutting elements 102, 105. The cutting elements 102, 105 are fixed to the support structure such that no relative movement is possible between the positions of the cutting elements 102, 105 during plowing. Therefore, if, according to the invention, the second cutting element 105 is pressed towards the ground 120 owing to the cutting of the earth ridge 201, the first cutting element 102 is thus pressed into the ground 120 at the same time.
[0096] The first cutting element 102 and the second cutting element 105 are rotatably fastened to the support structure 101. Accordingly, the first cutting element 102 forms an axis of rotation 108, about which the cutting element 102 rotates. The second cutting element 105 forms a second axis of rotation 117, about which the second cutting element 105 rotates. The first cutting element 102 and the second cutting element 105 are in particular formed as cutting plates and have a circular periphery. The corresponding circumferential first cutting edge 103 and second cutting edge 106 are formed along the periphery. The side region 202 of the earth ridge 201 is separated from the furrow wall 122 of the ground by means of the first cutting edge 103. The circumferential first cutting edge 103 comprises a first cutting region 104. The cutting region 104 is the peripheral portion of the first cutting edge 103, which is the first, in the plowing direction 110, to come into contact with and cut the ground 120. A base region 203 of the earth ridge 201 is separated from the ground 120 by means of the second cutting edge 106. The second cutting region 118 of the second cutting edge 106 is the peripheral portion of the second cutting element 105, which is the first, in the plowing direction 110, to come into contact with and cut the ground 120.
[0097] The cutting element 102 is rotated when the plow device 100 moves along the ground 120. In this case, friction forces, for example, cause the cutting element 102 to be moved. In this case, the cutting element 102 is dimensioned such that, during plowing, in particular only the lower half of the cutting element 102 that is located below the axis of rotation 108 penetrates into the ground 120, such that friction forces with the ground 120 bring about the rotation.
[0098] The rotation of the first cutting element 102 furthermore causes the separated earth ridge 201 to be lifted. This is shown in
[0099] The separated earth ridge 201 is in particular in frictional contact with a cutting surface 113 of the cutting element 102. The cutting surface 113 is the surface of the cutting element 102 that is formed inside the first cutting edge 103 or is surrounded thereby. Furthermore, the cutting surface 113 is the surface which faces the separated earth ridge 201. The cutting surface 113 may, as shown in
[0100] Owing to the lifting of the earth ridge 201 by means of the rotating cutting element 102 (see conveying direction 123 of the earth ridge 201), the earth ridge 201 can be conveyed to the following moldboard 109 in an energy-efficient manner.
[0101] In particular, in this case the first cutting element 102 and the second cutting element 105 are fastened to the support structure 101, relative to one another, such that the cutting region 104 of the cutting element 102 is spaced apart from the second cutting element 105 in the vertical direction, or is located above the second cutting element 105, when the plow device 100 is resting as intended on the ground 120.
[0102] The rotating cutting element 102 and the second cutting element 105 interact in a synergistic manner. Firstly, the second cutting element 105 keeps a desired plowing depth constant because the cut earth ridge 201 presses against the second cutting element 105 or the guide plate 107 at a compression force/pull-down force FP, and thus acts counter to an uplift of the rotating cutting element 102. At the same time, use is made of the energetically advantageous effect of the rotating cutting element 102 when cutting the earth ridge 201, in particular the side surfaces or side regions 202 of the earth ridge 201. As a result, an energy-efficient plow device 100 is provided, which furthermore has advantages with respect to the physical aspects of the ground, such as improved crumbling. Furthermore, the rotating second cutting element 105 causes the cut earth ridge 201 to be pressed towards the first cutting element 102, such that crumbling of the cut earth ridge 201 can take place. Moreover, owing to a lateral force which is introduced into the support structure 101 by means of the upstream second cutting element 105, a lateral force induced on the first cutting element 102 during cutting is counteracted, such that simpler and improved guidance of the plow device 100 using a traction unit is possible.
[0103] The first cutting element 102 and the second cutting element 105 are arranged relative to one another on the support structure 101 such that the second cutting region 118 of the second cutting edge 106 of the second cutting element 105 is located at a spacing x in front of the first cutting region 104 of the first cutting edge 103 of the first cutting element 102, in the plowing direction 110. As a result, during plowing the rotating second cutting element 105 encounters the earth ridge 201 first and cuts said earth ridge from the remaining ground 120 in an energy-efficient manner, by means of the second cutting edge 106. Subsequently, the first cutting edge 103 of the first cutting element 102 cuts an edge region 202 of an earth ridge 201. The earth ridge 201 subsequently encounters the guide plate 107. As a result, the first cutting element 102 and the second cutting element 105 cut the earth ridge 201 in an energy-efficient manner and are at the same time kept at the desired cutting depth by means of the compression force pressing on the guide plate 107.
[0104] A region (approximately half of a circular disc) of the second cutting element 105 undercuts the earth ridge 201. A further fastening region of the second cutting element 105, on which a fastening rod/shaft (axis of rotation 117) for fastening to the support structure 101 is arranged, is formed on the second cutting element, on the side remote from the first cutting element. As a result, during plowing the fastening rod/shaft proceeds in an already tilled furrow, reducing the tractive force of the plow device 100.
[0105] The plow device 100 comprises a moldboard 109 which is arranged on the support structure 101 so as to be behind the first cutting region 104 of the first cutting element 102, in the plowing direction 110. The moldboard 109 comprises a conveying surface, along which the earth ridge 201 can be conveyed after being separated from the ground 120. The conveying surface is domed, such that the earth ridge 201 is turned when the earth ridge 201 sweeps along the conveying surface.
[0106] Owing to the rotation of the first cutting element 102, the separated earth ridge 201 is slightly lifted and is deposited on the conveying surface of the moldboard 109. When the plow device 100 moves in the plowing direction 110, the earth ridges 201 are displaced along the moldboard 109, and accordingly counter to the plowing direction 110. The moldboard 109 is twisted in a curved, helical manner, the screw axis for example having a component that is in parallel with the plowing direction 110. This achieves the function of the separated earth ridges 201 being turned. In other words, the moldboard 109 receives the earth ridge, initially lifts it, owing to the curved shape of said moldboard, and subsequently deposits it to the side. This process is also referred to as turning. The turning angle is approximately 130 degrees.
[0107] The moldboard 109 comprises a receiving region 302 (see
[0108] The support structure 100 is designed such that the first cutting element 102, the moldboard 109 and/or the second cutting element 105 can be adjusted, relative to one another, in the plowing direction 110 and/or perpendicularly, vertically to the plowing direction 110. For example, the first cutting element 102 and the moldboard 109 can be displaceably fastened to the support structure 101 by means of bolted connections 115 which can engage in slots 116 of the support structure 101. Adjusting the spacings of the first cutting element 102, the second cutting element 105, the moldboard 109 and the support structure 101 in the plowing direction 110 makes it possible for the plow device 100 to be adjusted to specific conditions of different ground types and to be optimized for efficiency. Furthermore, the elements can be readjusted if the elements warp following use of the plow device 100.
[0109] Furthermore, the support structure 101 can be designed such that it is possible to adjust, relative to one another, the first cutting element 102 along a directional component of the first axis of rotation 108, and the second cutting element 105 along a directional component of the second axis of rotation 117. In particular, it is possible to adjust an angle between the first axis of rotation 108 and the second axis of rotation 117. The first cutting edge 103 extends in a first cutting plane, while the second cutting edge 106 extends in a second cutting plane. In this case, the first cutting element 102 and the second cutting element are fastened to the support structure 100, relative to one another, such that, in this case, the first cutting plane and the second cutting plane are not formed so as to be in parallel and are at an angle relative to one another.
[0110] For example, an angle between the first axis of rotation 108 and the second axis of rotation 117 is less than 90, in particular between 45 and 80.
[0111] Accordingly, the flexible attachment of the cutting element 102, the moldboard 109 and/or the second cutting element 105 to the support structure 101 makes it possible for a spacing between the cutting region 104 of the first cutting edge 103 of the cutting element 102 and the second cutting edge 106 of the second cutting element 105 to be adjusted.
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[0113] The first cutting element 102 and/or the second cutting element 105 may be pivotably fastened to the support structure 101, for example by means of a joint, such that an angle between the first axis of rotation 108 and the second axis of rotation 117 can be adjusted and fixed in a desired position.
[0114] The guide plate 107 is located in a guide plane. The normal of the guide plane has a (directional) component that is oriented vertically when the plow device 100 is resting as intended on the ground. As a result, owing to the gravitational force thereof, an earth ridge 201 conveyed on the guide plate 107 exerts a compression force FP towards the ground 120. Said compression force FP pushes the support structure 101, and accordingly the cutting element 102, towards the ground 120. The guide plane may for example be in parallel with the second cutting plane.
[0115] The first cutting element 102 in
[0116] In
[0117] The receiving region 302 of the moldboard 109 is formed for example by a depression which is adapted to the dimensions or to the profile of the first cutting element 102.
[0118] The moldboard 109 further comprises a scraper element 303 which is arranged at a specified spacing from the first cutting edge 103, such that adhesion of soil to the first cutting element 102 can be scraped off said first cutting element 102 by means of rotation thereof. For example, a gap may be provided between the scraper element 303 and the first cutting edge 103, which gap is, for example, 0.5 cm to 5 cm at the narrowest point between the first cutting edge 103 and the scraper element.
[0119] In
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[0121] It should in addition be noted that comprising or having does not exclude any other elements or steps and that a or one does not exclude a plurality. It should furthermore be noted that features or steps that have been described with reference to one of the above embodiments can also be used in combination with other features or steps of other embodiments described above. Reference signs in the claims are not to be considered limiting.
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[0126] It is also possible, however, for a hydraulic cylinder to be used instead of the spring 126, as a result of which hydraulic depth and pull-down control can be achieved. Hydraulic depth and pull-down control of this kind allows for flexible options for control and regulation of the working depth and the pull-down force. In this case it is also possible to change the position of the pivot point, i.e. the inclination adjustment 137, resulting in additional design freedoms. As a result, it is even possible, in this manner, to achieve an implementation in the form of tractive force regulation.
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[0129] In order to further reduce the resistance when pulling the plow device 100 through the ground to be plowed, it may furthermore be preferable to form the horizontal discoid cutting element 105 according to
[0130] Said tapering of the cross section may be formed on one side or on both sides, as an undercut 130 behind the preceding cutting tip. In the case of a one-sided design, the undercut 130 is, for example, formed only on the upper face of the second cutting element 105, while it is also possible for an undercut to be provided only on the lower face of the second cutting element. However, an undercut both on the upper face and on the lower face of the second cutting element is preferred (
[0131] According to
[0132] An adhesion-reducing coating or an adhesion-reducing layer on the upper face 133 of the second cutting element 105 is important, in the sense of providing a significant advantage, in particular in the case of heavy, claggy and humic ground conditions.
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[0135] Finally, in
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[0138] However, owing to the preceding carving colter, precisely the resistance of the shaft when pulling the plow device through the unplowed earth is reduced to a minimum. In addition, according to this embodiment a depth controller is provided which monitors and ensures that the second cutting element cuts the furrow base at the desired depth. For this purpose, a distance controller 147 is provided which is arranged in the region between the first first cutting element 102 and the second first cutting element. The distance sensor 147 delivers a depth signal of the cut furrow to the depth controller 146, such that it is ensured, during plowing, that a desired plowing depth can be maintained.
TABLE-US-00001 List of reference signs: 100 plow device 101 support structure 102 first cutting element 103 first cutting edge 104 first cutting region 105 second cutting element 106 second cutting edge 107 guide plate 108 first axis of rotation 109 moldboard 110 plowing direction 111 first support element 112 second support element 113 cutting surface 114 recess of first cutting element 115 bolted connection 116 slot 117 second axis of rotation 118 second cutting region 119 recess of second cutting element 120 ground 121 separation plane/furrow base 122 furrow wall 123 conveying direction of earth ridge 124 hollow plate 125 angle adjustment means 126 spring 127 internal bearing 128 spoked wheel 129 tapering cutting edge 130 undercut 131 spoke region 132 lower face of second cutting e 133 upper face of second cutting element 134 rotating cutting ring 135 stationary inner wheel 136 slot of angle adjustment means 137 inclination adjustment 138 drum 139 cover 140 bearing shaft of second cutting element 141 bearing shaft of cutting ring 142 circumferential cutting edge 143 bearing of cutting element 144 plowed region 145 coupling device 146 depth controller 147 distance sensor 148 carving colter 201 earth ridge 202 side region 203 base region 301 extension direction 302 receiving region 303 scraper element 304 fastening region x spacing of cutting regions work angle of second cutting element