Melting conductor and fuse
11710613 · 2023-07-25
Assignee
Inventors
Cpc classification
H01H85/11
ELECTRICITY
H01H85/185
ELECTRICITY
H01H85/042
ELECTRICITY
H01H85/08
ELECTRICITY
International classification
Abstract
The invention relates to an use of a melting conductor (1) for a DC fuse (2) and a high-voltage high-power fuse (2) (HH-DC fuse), wherein the melting conductor (1) comprises an electrically conductive melting wire (3), wherein the melting wire (3) comprises at least two overload narrow sections (4) in the form of a cross-sectional constriction, wherein, preferably between the two immediately successive overload narrow sections (4) a first layer (7) comprising solder and/or surrounding the outer shell surface (6) of the melting wire (3) circumferentially at least in some areas, preferably completely, is provided in at least one first section (5), and wherein a second layer (9) surrounding the outer shell surface (6) of the melting wire (3) circumferentially at least in some areas, preferably completely, is provided adjacent to each of the overload narrow sections (4) in a respective second section (8).
Claims
1. A melting conductor for one or more of a DC fuse and a high-voltage high-power DC fuse (HH-DC fuse), wherein the melting conductor comprises: an electrically conductive melting wire, wherein the melting wire comprises at least two overload narrow sections, the at least two overload narrow sections being respective cross-sectional constrictions, wherein, between the at least two overload narrow sections in at least one first section, there is at least one first layer comprising solder which at least partially surrounds the outer shell surface of the melting wire circumferentially, wherein a second layer, which is a coating, surrounds the outer shell surface of the melting wire circumferentially, the second layer adjacent to each of the overload narrow sections in a respective second section, and wherein the melting wire further comprises between the at least two overload narrow sections at least one short circuit narrow section that is a cross-sectional constriction, wherein a rated minimum interrupting current of the fuse is between greater than 3 times a rated current of the fuse, and less than 8 times the rated current.
2. The melting conductor of claim 1, wherein one or more of minimum width and the shape of the cross-sectional constriction of the overload narrow section differs from one or more of the minimum width and the shape of the cross-sectional constriction of the short circuit narrow section.
3. The melting conductor of claim 1, wherein a minimum width of the cross-sectional constriction of the overload narrow sections is greater than the minimum width of the cross-sectional constriction of the short circuit narrow section, wherein a ratio of the minimum width of the cross-sectional constriction of the overload of narrow sections to the minimum width of the cross-sectional constriction of the short circuit narrow section is between 1.01:1 and 3:1.
4. The melting conductor of claim 1, wherein one or more of: the second layer is at least substantially directly adjacent to the respective overload narrow section and the second layer is firmly connected to the outer shell surface of the melting wire.
5. The melting conductor of claim 1, wherein the second layer comprises a plastic and/or poly(organo)siloxane, wherein the second layer is electrically insulating.
6. The melting conductor of claim 1, wherein the solder of the first layer comprises a metal alloy, wherein the metal alloy comprises cadmium, lead, tin, zinc, silver and/or copper, and wherein the first layer is electrically conductive.
7. The melting conductor of claim 1, wherein one or more of: a plurality of short circuit narrow sections are provided between two directly successive overload sections, and the first section comprising the first layer, that is on the outer shell surface of the melting wire, is arranged between two directly successive short circuit narrow sections.
8. The melting conductor of claim 1, wherein the second sections, which comprise the second layer, are arranged on the outer shell surface of the melting wire such that one or more of: there are the two overload narrow sections and the short circuit narrow sections, the short circuit narrow sections are arranged between two directly successive second sections, and more than one second layer is provided.
9. The melting conductor of claim 1, wherein the at least two overload narrow sections are formed by recesses comprising an at least substantially rectangular edge.
10. The melting conductor of claim 1, wherein the short circuit narrow section is formed by recesses comprising an at least substantially circular arc section-shaped edge.
11. The melting conductor of claim 1, wherein one or more of: short circuit narrow sections arranged between the overload narrow sections are at least substantially regularly spaced, a distance between two directly adjacent short circuit narrow sections and/or a distance between a short circuit narrow section and a directly adjacent overload narrow section are at least substantially regularly spaced, and a distance between a cross-sectional constriction of the short circuit narrow section and/or the overload narrow section and an immediately neighboring cross-sectional constriction of the short circuit narrow section and/or the overload narrow section is substantially the same.
12. The melting conductor of claim 1, wherein a length of the cross-sectional constriction of the overload narrow section is greater than a length of the cross-sectional constriction of the short-circuit narrow section.
13. The melting conductor of claim 1, wherein the first layer is a coating.
14. The melting conductor of claim 1, wherein one or more of: the melting wire comprises an at least substantially rectangular cross-sectional shape, is formed as a flat strip, and one or more of the melting wire, the first and the second layer have an at least substantially circular outer cross-section.
15. The melting conductor of claim 1, wherein the melting wire comprises metal, wherein the metal comprises one or more of: at least substantially pure silver, a silver alloy, copper, and a copper alloy.
16. The melting conductor of claim 1, wherein the melting conductor comprises an alternating sequence of directly successive overload narrow sections, with short circuit narrow sections arranged between two directly successive overload narrow sections, wherein the overload narrow sections are at least substantially regularly spaced.
17. The melting conductor of claim 1, wherein a ratio of a maximum width of the fuse wire to a minimum width of the cross-sectional constriction of the overload narrow section and/or the cross-sectional constriction of the short circuit narrow section is between 1:0.6 and 1:0.2.
18. The melting conductor of claim 1, wherein the melting conductor is in the HH-DC fuse adapted for fuse protection of a DC transmission having an outer fuse box, wherein at least one melting conductor wound around an electrically insulating winding body is arranged in the fuse box.
19. The melting conductor of claim 18, wherein the fuse box is at least partially open at two end faces, wherein at least one contact cap configured for electrical contacting is arranged on an end face of the fuse box.
20. The melting conductor of claim 18, wherein the DC voltage of the DC current and/or the rated voltage of the fuse is greater than 1 kV.
21. The melting conductor of claim 18, wherein the rated minimum interrupting current smallest of the fuse is greater than 3 A.
22. The melting conductor of claim 18, wherein a rated breaking capacity is greater than 1 kA.
23. The melting conductor of claim 18, wherein transmitted direct current and/or a rated current range is greater than 5 A.
24. The melting conductor of claim 18, wherein a product of a direct current and a direct voltage protected by the fuse is greater than 5 kW.
25. A system having a consumer which can be supplied by direct current, having at least one fuse in accordance with claim 18, wherein a direct current transmitted to the consumer can be protected by the fuse, wherein a power of the consumer is greater than 5 kW.
Description
(1) It shows:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14) The first layer 7 and/or the first section 5 can be arranged at least once on the outer shell surface 6 of the melting wire 3, especially in the central area of the melting wire 3.
(15) Furthermore,
(16) The overload narrow sections 4 are arranged in succession in the longitudinal direction L of the melting wire 3.
(17) In the embodiment example shown in
(18) In addition,
(19) According to the shape and the minimum width 11, 12 of the cross-sectional constriction, the response behavior of the melting conductor 1 in the case of tripping—for overload protection—can be adjusted accordingly.
(20) In the embodiment example shown in
(21) It is not shown that the shape of the cross-sectional constriction and/or the minimum width 11 of the overload narrow section 4 is at least substantially the same and/or identical in construction to the shape of the cross-sectional constriction and/or the minimum width 11 of the short circuit narrow section 10.
(22)
(23) Not shown is that the second layer 9 comprises and/or consists of a plastic and/or poly(organo)siloxane as material, preferably as arc extinguishing agent. In further embodiments, the second layer 9 may at least substantially consist of silicone. The second layer 9 may alternatively or additionally be designed to be electrically insulating.
(24)
(25) Further not shown is that the solder of the first layer 7 comprises and/or consists of a metal alloy as material. In further embodiments, the metal alloy may comprise and/or consist of cadmium, lead, tin, zinc, silver and/or copper. Further, a metal alloy comprising tin and/or silver may be provided. The first layer 7 may be designed to be electrically conductive.
(26) In addition,
(27) Furthermore,
(28) In addition,
(29)
(30) Furthermore, it is shown in
(31) Based on the detailed representation of the short circuit narrow section 10 in
(32)
(33) The short circuit narrow sections 10 shown in
(34)
(35) Furthermore, the distance 17 between a cross-sectional constriction of the short circuit narrow section 10 and/or overload narrow section 4 to the immediately adjacent cross-sectional constriction of the short circuit narrow section 10 and/or overload narrow section 4 can be designed to be at least substantially the same. The distance 17 can be designed both as a distance 15 and as a distance 16.
(36) The distance 17 may also be designed to be at least substantially the same regardless of the short circuit narrow section 10, namely in embodiments in which no short circuit narrow section is provided, and/or regardless of the plurality of short circuit narrow sections 10, namely in embodiments in which only a single short circuit narrow section 10 is provided between two immediately neighboring overload narrow sections 4. The distance 17 ultimately provides the distance between two immediately neighboring cross-sectional constrictions—viewed in the longitudinal direction L of the melting wire 3—, wherein the cross-sectional constriction can be formed both by a short circuit narrow section 10 and by an overload narrow section 4. Finally, the cross-sectional constrictions on the melting wire 3 are in particular regularly spaced.
(37) The distance between two immediately neighboring overload narrow sections 4 can be between 50 to 80 mm, especially between 60 to 70 mm.
(38) In the embodiment example shown in
(39) In further embodiments, the first and/or the second layer 7, 9 can be designed as a coating.
(40)
(41) The second layer 9 can be applied to the outer shell surface 6 of the melting wire 3 at least substantially in a ring shape, encasing and/or surrounding the melting wire 3.
(42)
(43)
(44)
(45) In further embodiments, it may alternatively be provided that the melting wire 3, the first and/or the second layer 7, 9 comprise an at least substantially circular outer cross-section.
(46) It is not shown that the melting wire 3 comprises metal as material. The metal may be at least substantially pure silver. In particular, the silver comprises a degree of purity of 99.99%. The aforementioned degree of purity provides the proportion of Ag (silver) in the metal material. This is also referred to as fine silver.
(47) In a further embodiment, it may be provided that the melting wire 3 comprises and/or consists of copper and/or a copper alloy as material.
(48) It can be seen schematically from
(49) The first section 5 in particular does not repeat, so that the melting conductor 1 as a whole comprises only at least one first layer 7; and in particular independently of the number of overload narrow sections 4. However, the second layer 9 is provided in particular adjacent to each overload narrow section 4.
(50) In the embodiment example shown in
(51) In
(52) It is not shown that a plurality of melting conductors 1 can also be wound around the winding body 22. The melting conductor 1 comprises a plurality of cross-sectional constrictions, wherein the design of the cross-sectional constrictions of the short circuit narrow sections 10 and the overload narrow sections 4 in combination with the first and second layers 7, 9 first enable the fuse 2 to be used as an HH-DC fuse 2.
(53)
(54)
(55) It is not shown that the fuse box 21 is designed to be at least substantially open at the two end faces 23.
(56)
(57) In the embodiment shown in
(58) Furthermore, in the case of the fuse 2 used in a DC network in
(59) In further embodiments, the smallest breaking current of the fuse 2 can correspond to 1.5 times to 10 times the rated current, in particular wherein the minimum and/or smallest breaking current is directly dependent on the rated current of the respective fuse link.
(60) The rated breaking capacity and/or the highest breaking current of the fuse 2 is greater than 1 kA and/or lies between 20 kA and 50 kA in the example shown in
(61) The direct current source 27 shown in
(62) As a function of the transmitted DC current and DC voltage, the product of the DC current and DC voltage protected by the fuse 2 may vary. In the embodiment example shown in
(63) Not shown is that a plurality of melting conductors 1 are arranged in the fuse box 3. In further embodiments, it may be provided that between 2 to 10 melting conductors 1 are used.
(64) It is not shown that the DC application is a medium voltage DC application and/or a high voltage DC application. The medium voltage DC application comprises a DC voltage of up to 30 kV. A high voltage DC application comprises a DC voltage of more than 50 kV.
(65) The fuse 2 may further be arranged to a medium voltage DC system, especially in a medium voltage DC system with at least one MVDC device.
(66) Furthermore, it is not shown that the direct current source 27 is a photovoltaic system and/or photovoltaic area system (i.e., a solar farm) and/or a wind power system and/or a wind farm, especially an offshore wind farm. Especially, the aforementioned energy conversion plants provide direct current to the direct current grid. The power generated by the aforementioned power conversion plants can be transmitted to the consumer 29 in a secured manner by at least one fuse 2.
(67) In addition,
(68)
(69)
(70) It is not shown that the contact cap 24 is associated to another top cap, which is placed in front of the contact cap 24 and at least partially covers the contact cap 24. In this case, the contact cap 24 represents the so-called inner auxiliary cap.
(71) The fuse box 21 shown in
(72) It is not shown that an extinguishing agent is provided in the fuse box 21. The extinguishing agent may be an extinguishing sand filling, preferably quartz sand, and/or air.
(73)
(74) It is not shown that the melting conductor 1 is at least partially, in particular completely, embedded in and/or surrounded by the extinguishing agent. In particular, the melting conductor 1 comprises an arc extinguishing agent by the design of the second layer 9 and/or by the material of the second layer 9.
(75) Moreover, it is not shown that the fuse box 21 is at least substantially hermetically encapsulated.
(76) The material for the winding body 22 may be hard porcelain.
(77) In further embodiments, the winding body 22 may be designed such that a plurality of chambers is formed, in particular wherein a cross-sectional constriction is provided in one chamber.
(78) Further not shown is that the contact cap 24 comprises a galvanic coating and/or a silver coating and/or comprises and/or consists of electrolyte copper and/or aluminum as material.
LIST OF REFERENCE SIGNS
(79) 1 Melting conductor 2 Fuse 3 Melting wire 4 Overload narrow section 5 First section 6 Outer shell surface of 3 7 First layer 8 Second section 9 Second layer 10 Short circuit narrow section 11 Minimum width of 4 12 Minimum width of 10 13 Recess of 4 14 Recess of 10 15 Distance between two short circuit narrow sections 16 Distance between short circuit narrow section and overload narrow section 17 Distance between cross-section constrictions 18 Length from 4 19 Length of 10 20 Maximum width of 3 21 Outer fuse box 22 Winding body 23 End face 24 Contact cap 25 Protrusion of 22 26 Depression of 22 27 Direct current source 28 System 29 Consumer L Longitudinal direction