Wire mesh and method for producing a coil for a wire mesh
10597833 ยท 2020-03-24
Assignee
Inventors
Cpc classification
E06B9/52
FIXED CONSTRUCTIONS
B21F27/04
PERFORMING OPERATIONS; TRANSPORTING
E01F7/04
FIXED CONSTRUCTIONS
A01K61/60
HUMAN NECESSITIES
E01F7/045
FIXED CONSTRUCTIONS
F41H11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04F13/07
FIXED CONSTRUCTIONS
International classification
E01F7/04
FIXED CONSTRUCTIONS
B21F27/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A wire netting, in particular a safety net, includes a plurality of helices which are braided with one another and at least one of which is manufactured of at least one single wire, a wire bundle, a wire strand, a wire rope and/or another longitudinal element with at least one wire, and which includes at least one first leg, at least one second leg and at least one bending region connecting the first leg and the second leg to one another. In a longitudinal view in parallel to a longitudinal direction of the helix, the bending region includes at least one bending zone with a bending curvature and at least one first transition zone which is connected to the first leg and has a first transition curvature that differs from the bending curvature.
Claims
1. A wire netting comprising a plurality of helices which are braided with one another, at least one helix of the plurality of helices: being manufactured of at least one of a single wire, a wire bundle, a wire strand, a wire rope and/or another longitudinal element, each of the at least one of the single wire, the wire bundle, the wire strand, the wire rope and/or the another longitudinal element being formed from at least one wire, and comprising at least one first leg, at least one second leg and at least one bending region connecting the first leg and the second leg to one another, wherein, in a longitudinal view in parallel to a longitudinal direction of the at least one helix of the plurality of helices, the bending region comprises: at least one bending zone with a bending curvature, and at least one first transition zone which is connected to the first leg and has a first transition curvature that differs from the bending curvature, wherein the first leg and/or the second leg are at least section-wise straight, and wherein the at least one wire is at least partly made of a high-tensile steel with a tensile strength of at least 800 N mm.sup.2.
2. The wire netting according to claim 1, wherein, in the longitudinal view, the bending region comprises at least one second transition zone which is connected to the second leg and has a second transition curvature differing from the bending curvature.
3. The wire netting according to claim 2, wherein the first transition curvature and the second transition curvature are identical.
4. The wire netting according to claim 2, wherein, in the longitudinal view, the first transition zone and the second transition zone are embodied mirror-symmetrically.
5. The wire netting according to claim 1, wherein the bending curvature is larger than the first transition curvature.
6. The wire netting according to claim 1, wherein the bending zone follows a circular-arc-shaped course.
7. The wire netting according to claim 1, wherein, in a transverse view in parallel to a main extension plane of the at least one helix and perpendicularly to the longitudinal direction of the at least one helix, the bending region at least section-wise follows a straight contour in the range of manufacturing tolerances.
8. The wire netting according to claim 1, wherein, in the transverse view, the at least one helix at least section-wise follows a stepped course.
9. The wire netting according to claim 1, wherein the first leg extends at least section-wise in a first plane and the second leg extends at least section-wise in a second plane that is parallel to the first plane, and wherein said first plane defines a front side of the wire netting and/or the second plane defines a rear side of the wire netting, or vice versa.
10. A method for manufacturing a helix for a wire netting according to claim 1, wherein the helix is manufactured of at least one of a single wire, a wire bundle, a wire strand, a wire rope and/or another longitudinal element, each of the at least one of the single wire, the wire bundle, the wire strand, the wire rope and/or the another longitudinal element being formed from at least one wire, at least one first leg, at least one second leg and at least one bending region of the helix connecting the first leg and the second leg to one another are manufactured by way of bending, and the helix is manufactured by bending in such a way that, in a longitudinal view in parallel to a longitudinal direction of the helix, the bending region comprises: at least one bending zone with a bending curvature, and at least one first transition zone which is connected to the first leg and has a first transition curvature that differs from the bending curvature, wherein the first leg and/or the second leg at least section-wise are straight, and wherein the at least one wire is at least partly made of a high-tensile steel with a tensile strength of at least 800 N mm.sup.2.
11. The wire netting according to claim 1, forming a safety net.
12. The wire netting according to claim 1, wherein the first leg and the second leg form a straight front side and a straight back side of a mesh.
13. The wire netting according to claim 1, wherein the entire first leg and/or the entire second leg is embodied straight.
Description
DRAWINGS
(1) Further advantages will become apparent from the following description of the drawings. In the drawings various exemplary embodiments of the invention are depicted. The drawings, the description and the claims contain a plurality of features in combination. Someone skilled in the art will purposefully also consider the features separately and will find further expedient combinations.
(2) It is shown in:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
(28)
(29)
(30) The helix 12a comprises a first leg 20a, a second leg 22a and a bending region 24a connecting the first leg 20a and the second leg 22a. In the present case the helix 12a comprises a plurality of first legs 20a, a plurality of second legs 22a and a plurality of bending regions 24a, not all of which are given a reference numeral for the sake of better overview. Furthermore, in the present case the first legs 20a are implemented at least substantially identically to each other. In the present case the second legs 22a are also implemented at least substantially identically to each other. Moreover, in the present case the bending regions 24a are implemented at least substantially identically to each other. Therefore, in the following the first leg 20a, the second leg 22a and the bending region 24a are described in detail by way of example. It is of course conceivable that a wire netting comprises differing first legs and/or differing second legs and/or differing bending regions.
(31) The helix 12a has a longitudinal direction 28a. The helix 12a has a longitudinal axis 109a extending in parallel to the longitudinal direction 28a. The longitudinal direction 28a is equivalent to a main extension direction of the helix 12a. In a front view perpendicularly to a main extension plane of the helix 12a, the first leg 20a extends featuring a first gradient angle 26a with respect to the longitudinal direction 28a of the helix 12a. In particular, the front view is a view in a frontal direction 54a. The first leg 20a has a longitudinal axis 110a. The longitudinal axis 110a of the first leg 20a extends in parallel to a main extension direction 112a of the first leg 20a. In
(32)
(33) The wire 18a is at least partly made of a high-tensile steel. The wire 18a is embodied as a high-tensile steel wire. The wire 18a has a tensile strength R of at least 800 N mm.sup.2. In the present case the wire 18a has a tensile strength of approximately 1770 N mm.sup.2. Of course, as has been mentioned above, other tensile strengths are also conceivable, in particular even tensile strengths of more than 2200 N mm.sup.2. It is in particular conceivable that a wire is made of super high-tensile steel.
(34) The second gradient angle 30a differs from the first gradient angle 26a by at least 5. The second gradient angle 30a has a value between 25 and 65. Furthermore the first gradient angle 26a is greater than 45. In the present case the first gradient angle 26a is approximately 60. Furthermore, in the present case the second gradient angle 30a is approximately 45. The second gradient angle 30a is smaller than the first gradient angle 26a.
(35) In the transverse view, the bending region 24a follows at least section-wise an at least approximately straight contour. In the present case a large part of the bending region 24a follows a straight contour in the transverse view.
(36) In the transverse view, the helix 12a follows at least section-wise a stepped contour. The stepped contour is obliquely-stepped.
(37) The first leg 20a follows at least section-wise a straight contour. In the present case the first leg 20a follows a straight contour. The second leg 22a follows at least section-wise a straight contour. In the present case the second leg 22a follows a straight contour. The first leg 20a and/or the second leg 22a are free of a curvature and/or bend and/or kink. The bending region 24a has a contour describing, in a longitudinal view, in parallel to the longitudinal direction 28a of the helix 12a, a 180 bend. In
(38) The first leg 20a extends at least section-wise, in particular entirely, in a first plane and the second leg 22a extends at least section-wise, in particular entirely, in a second plane that is parallel to the first plane. In the longitudinal view, the first leg 20a extends in parallel to the second leg 22a.
(39) The further helix 14a comprises a further bending region 32a. The bending region 24a and the further bending region 32a are connected. The bending region 24a and the further bending region 32a implement a connecting point of the first helix 12a and the further helix 14a.
(40)
(41) The helix 12a and the further helix 14a intersect in a proximity of the further bending region 32a at least substantially perpendicularly. In the transverse view, the bending region 24a and the further bending region 32a include an intersection angle 118a. The intersection angle 118a depends on the second gradient angle 30a and a correspondingly defined further second gradient angle of the further helix 14a. In the present case, the intersection angle 118a is 90.
(42) For other first gradient angles a second gradient angle of 45 is advantageously chosen in such a way that accordingly implemented helices intersect perpendicularly in connecting points and said connecting points advantageously have a high mechanical load-bearing capacity.
(43)
(44) In the longitudinal view, the bending region 24a comprises a second transition zone 38a which is connected to the second leg 22a and has a second transition curvature that differs from the bending curvature. The second transition zone 38a is connected to the bending zone 34a in a one-part implementation. The second transition zone 38a merges into the second leg 22a. The second transition zone 38a is connected to the second leg 22a in a one-part implementation. The bending zone 34a, the first transition zone 36a and the second transition zone 38a together embody the bending region 24a.
(45) The first transition curvature and the second transition curvature are identical. It is however also conceivable that a first transition curvature and a second transition curvature are different from one another, allowing to create, for example, a wire netting with a front side and a rear side, which differ in particular regarding their spring characteristic curves and/or deformation characteristics.
(46) In the longitudinal view the first transition zone 36a and the second transition zone 38a are embodied mirror-symmetrically. The first transition zone 36a and the second transition zone 38a are mirror-symmetrical with respect to a main extension plane of the wire netting 10a. The first transition zone 36a and the second transition zone 38a are mirror-symmetrical with respect to a plane that extends centrally between the plane in which the first leg 20a extends and the plane in which the second leg 22a extends and which is parallel to the plane in which the first leg 20a extends, the centrally-extending plane being parallel to said planes.
(47) The bending curvature is greater than the first transition curvature. The bending curvature is greater than the second transition curvature. The bending zone 34a follows a circle-shaped course. In the longitudinal view, the bending zone 34a is bent in a circular-arc shape. In the longitudinal view, the bending zone 34a is bent by less than 180. The bending zone 34a, the first transition zone 36a and the second transition zone 38a are, in the longitudinal view, all bent by 180. In the present case, the bending curvature, in particular the contour of the bending zone 34a, merges into the first transition curvature, in particular into a contour of the first transition zone 36a, continuously, in particular mathematically continuously, in particular kink-free. Furthermore, in the present case, the bending curvature, in particular the contour of the bending zone 34a, merges into the second transition curvature, in particular into a contour of the second transition zone 38a, continuously, in particular mathematically continuously, in particular kink-free. Moreover, in the present case the first transition curvature, in particular the course of the first transition zone 36a, merges into the straight contour of the first leg 20a continuously, in particular mathematically continuously, in particular kink-free. Moreover, in the present case the second transition curvature, in particular the contour of the second transition zone 38a, merges into the straight contour of the second leg 22a continuously, in particular mathematically continuously, in particular kink-free. It is also conceivable that respective transitions are provided with a kink. It is further conceivable that a first transition curvature and/or a second transition curvature disappears, wherein in particular a first transition zone and/or a second transition zone have a straight contour at least section-wise or over their entire extension.
(48)
(49) The bending cylinder 40a has a diameter of maximally 2d, i.e. no more than twice the diameter d of the wire. In the present case, the bending cylinder 40a has a diameter of 5 mm. Advantageously, a bending cylinder diameter of 3.75 mm is chosen for a wire diameter of 2 mm. Advantageously, a bending cylinder diameter of 5 mm is chosen for a wire diameter of 3 mm. Advantageously, a bending cylinder diameter of 7.5 mm is chosen for a wire diameter of 4 mm. Advantageously, a bending cylinder diameter of 10 mm is chosen for a wire diameter of 5 mm.
(50) The test piece 42a of the wire 18a has in the present case a length of approximately 85 mm. Advantageously, a test piece length of approximately 75 mm is chosen for a wire diameter of 2 mm. Advantageously, a test piece length of approximately 85 mm is chosen for a wire diameter of 3 mm. Advantageously, a test piece length of approximately 100 mm is chosen for a wire diameter of 4 mm. Advantageously, a test piece length of approximately 115 mm is chosen for a wire diameter of 5 mm. Preferably the test piece 42a is cut off the wire 18a, in particular prior to a manufacturing of the longitudinal element 16a and/or of the wire netting 10a.
(51) In the reverse bend test about the bending cylinder 40a and in particular about the further bending cylinder 126a, the wire 18a, respectively the test piece 42a of the wire 18a, is bendable by at least 90 in opposite directions at least M times without breaking, wherein M may be determined, if applicable by rounding down, to be C.Math.R.sup.0.5.Math.d.sup.0.5, and wherein d is the diameter of the wire 18a in mm, R is the tensile strength of the wire 18a in N mm.sup.2 and C is a factor of at least 400 N.sup.0.5 mm.sup.0.5. The reverse bend test permits testing the wire 18a, in addition to its tensile strength, also regarding its flexural characteristics, which are relevant both for a manufacturing of the wire netting 100a as well as for a deformation behavior of the wire netting 10a in an installation and in particular in case of an impact. If a greater value is chosen for C, wires may be chosen which have a higher flexibility, e.g. for more demanding applications. C may, for example, be a factor of 500 N.sup.0.5 mm.sup.0.5 or 750 N.sup.0.5 mm.sup.0.5 or 1000 N.sup.0.5 mm.sup.0.5 or 2000 N.sup.0.5 mm.sup.0.5 or even greater. In the present case, the above formula gives a value of
M=400 N.sup.0.5 mm.sup.0.5(1770 N mm.sup.2).sup.0.5(3 mm).sup.0.5=5.4892.
(52) In the present case, applying this formula and then rounding down M, results in M having a value of 5.
(53) The bend test device 120a defines a bending length 133a. The bending length 133a is a vertical distance between a highest point of the bending cylinder 40a and a lowest point of the drivers 130a, 132a. In the present case, the bending length 133a is approximately 35 mm. Advantageously a bending length of approximately 25 mm is chosen for a wire diameter of 2 mm. Advantageously a bending length of approximately 35 mm is chosen for a wire diameter of 3 mm. Advantageously a bending length of approximately 50 mm is chosen for a wire diameter of 4 mm. Advantageously a bending length of approximately 75 mm is chosen for a wire diameter of 5 mm.
(54) By way of the reverse bend test, a suitable wire 18a may be identified prior to a manufacturing of the wire netting 10a. The wire 18a is herein identified as suitable if the test piece 42a of the wire 18a is bendable to and fro about the bending cylinder 40a and in particular about the further bending cylinder 126a by at least 90 in opposite directions at least M times without breaking.
(55)
(56) The press test comprises pressing a test piece 46a of the helix 12a. The test piece 46a of the helix 12a is taken from the helix 12a, in particular cut out of the helix 12a. The test piece 46a of the helix 12a comprises, in particular precisely, five legs and four bending regions. The helix 12a has a transverse extension 44a (cf. also
(57)
(58) The press path 52a herein starts with the plates 48a, 50a abutting on the test piece 46a of the helix 12a, wherein no press force acts onto the test piece 46a of the helix 12a yet. The press path 52a then extends up to a point in which the test piece 46a of the helix 12a is flattened. In particular, the press path 52a extends over a distance that is approximately equivalent to a difference between the transverse extension 44a and the wire diameter d. In particular, the test piece 46a of the helix 12a is flattened in the press test at least substantially down to the wire diameter d.
(59) The first partial characteristic curve 60a extends over a press path value range 66a, which is equivalent at least to a quarter of the transverse extension 44a of the helix 12a.
(60) The first partial characteristic curve 60a is directly followed by an approximately linearly extending second partial characteristic curve 62a. The second partial characteristic curve 62a has a second gradient, which is greater than the first gradient. The second gradient is no more than four times as great as the first gradient. In the present case the second gradient is approximately twice as great as the first gradient. However, other factors between the first gradient and the second gradient are also conceivable, e.g. 1.1 or 1.5 or 2.5 or 3 or 3.5 or the like.
(61) The spring characteristic curve 56a has a kink 70a in a transition region 68a between the first partial characteristic curve 60a and the second partial characteristic curve 62a. The kink 70a corresponds to a jump-wise change of a gradient of the spring characteristic curve 56a from the first gradient to the second gradient.
(62) The second partial characteristic curve 62a runs over a press path value range 72a, which corresponds to at least a fifth of the transverse extension 44a of the helix 12a.
(63) The second partial characteristic curve 62a is followed by a convexly curved third partial characteristic curve 64a. The third partial characteristic curve 64a has a continuously increasing gradient. A transition between the second partial characteristic curve 62a and the third characteristic 64a is free of a kink. The second gradient continuously merges into the gradient of the third partial characteristic curve 64a. In a transition point 116a between the second partial characteristic curve 62a and the third partial characteristic curve 64a, the gradient of the third partial characteristic curve 64a corresponds to the second gradient.
(64)
(65) The bending device 74a comprises a bending unit 78a. The bending unit 78a comprises a bending mandrel 80a as well as a bending table 82a. The bending table 82a is configured for a bending of the helix blank 76a about the bending mandrel 80a. The bending table 82a is supported in a manner completely circulating the bending mandrel 80a. In manufacturing, the bending table 82a runs about the bending mandrel 80a continuously in a circulation direction 142a. The bending mandrel 80a has a longitudinal axis 144a. The longitudinal axis 144a of the bending mandrel 80a extends in parallel to a main extension direction 94a of the bending mandrel 80a.
(66) The bending device 74a comprises a feed unit 84a, which is configured for forward-feeding of the helix blank 76a in a feed direction 88a along a feed axis 86a. The feed axis 86a is arranged in parallel to the feed direction 88a. The feed direction 88a extends in parallel to a main extension direction of the helix blank 76a. The feed axis 86a and the longitudinal axis 144a of the bending mandrel 80a include an angle that is at least substantially and in particularly exactly equivalent to the first gradient angle 26a. The first gradient angle 26a is adjustable by way of an adjustment of the feed axis 86a with respect to the longitudinal axis 144a of the bending mandrel 80a.
(67) The bending device 74a comprises a geometry adjusting unit 90a, which is configured to adjust a geometry of the helix 12a. The geometry adjusting unit 90a is configured to adjust a length of the first leg 20a and of the second leg 22a. The geometry adjusting unit 90a is configured to adjust the transverse extension 44a of the helix 12a. The geometry adjusting unit 90a is configured to adjust the first gradient angle 26a. The geometry adjusting unit 90a is configured to adjust the second gradient angle 30a. The geometry adjusting unit 90a is configured to adjust the bending curvature. The geometry adjusting unit 90a is configured to adjust the first transition curvature. The geometry adjusting unit 90a is configured to adjust the second transition curvature. The geometry adjusting unit 90a is configured to adjust the geometry of the bending region 24a, in particular of the bending zone 34a, in particular of the first transition zone 36a and in particular of the second transition zone 38a. The geometry adjusting unit 90a comprises an orientation element 146a for adjusting the angle between the feed axis 86a and the longitudinal axis 144a of the bending mandrel 80a. The orientation element 146a is embodied as an oblong hole.
(68) During manufacturing the helix blank 76a is fed forward repeatedly. Following an executed forward-feeding, the bending unit 78a, in particular the bending table 82a, respectively bends the helix blank 76a about the bending mandrel 80a to generate a bending region 24a of the manufactured helix 12a. A diameter of the bending mandrel 80a herein defines the bending curvature of the bending zone 34a and at least partly defines the transverse extension 44a of the helix 12a. In particular, the diameter of the bending mandrel 80a defines an inner radius of the bending region 24a.
(69) The geometry adjusting unit 90a comprises a transverse stroke unit 92a, which is configured for changing a position of the bending table 82a with respect to the feed axis 86a, along the main extension direction 94a of the bending mandrel 80a periodically and in a manner synchronized to a circulation of the bending table 82a about the bending mandrel 80a. In the present case the transverse stroke unit 92a comprises a conveying element 148a, which conveys the helix blank 76a to the bending table 82a. The conveying element 148a is embodied as a guiding table 150a with guiding rolls 152a, 154a. The conveying element 148a is supported displaceably, with respect to the bending table 82a, in a transverse stroke direction 156a and counter to said transverse stroke direction 156a. The transverse stroke direction 156a runs in parallel to the main extension direction 94a of the bending mandrel 80a. The geometry adjusting unit 90a is configured for adjusting a maximum transverse stroke 160a. The conveying element 148a is displaceable, by the maximum transverse stroke 160a, in parallel to the transverse stroke direction 156a.
(70) The transverse stroke unit 92a comprises a coupling element 162a which mechanically couples a movement of the conveying element 148a to the circulation of the bending table 82a about the bending mandrel 80a. In the present case the coupling element 162a is a lever drive mechanically coupling the conveying element 148a to a shared drive (not shown) of the bending device 74a. During a circulation of the bending table 82a about the bending mandrel 80a, the conveying element 148a is deflected, parallel to the transverse stroke direction 156a, out of a start position and away from the bending table 82a. Especially advantageously, in this circulation of the bending table 82a, the conveying element 148a is then moved back into its start position. In particular, the transverse stroke unit 92a is configured to provide a bending region generated by bending with the second gradient angle 30a. In particular, the transverse stroke unit 92a is configured to generate an adjustable maximum transverse stroke 160a. By the maximum transverse stroke 160a the second gradient angle 30a is adjustable. The maximum transverse stroke 160a allows generating a second gradient angle 30a, which differs from the first gradient angle 26a, in particular by way of the helix blank 76a being laterally offset in a bending of a bending region about the bending mandrel 80a.
(71) In the present case the bending mandrel 80a is driven. The bending mandrel 80a is supported rotatably about its longitudinal axis 144a. The bending mandrel 80a is coupled with the shared drive of the bending device 74a via a belt 164a. The bending mandrel 80a is embodied adjustable. The bending unit 78a is loadable with bending mandrels of differing diameters.
(72) The geometry adjusting unit 90a comprises an abutment unit 96a with at least one abutment element 98a defining a maximum feed-forward position for the helix blank 76a. In a forward feeding the helix blank 76a may be fed forward by the feed unit 84a maximally up to the maxim feed-forward position. Prior to being bent about the bending mandrel 80a by the bending table 82a, the helix blank 76a is situated in the maximum feed-forward position. In the maximum feed-forward position, the helix blank 76a abuts on the abutment element 98a with a most recently bent bending region 166a of the helix 12a. The first operating state shown in
(73) The abutment element 98a is supported in a manner fully circulating about the bending mandrel 80a. In manufacturing, the abutment element 98a continuously circulates about the bending mandrel 80a in the circulation direction 142a.
(74) In the circulation of the bending table 82a about the bending mandrel 80a, a position of the bending table 82a with respect to the abutment element 98a is variable. The bending table 82a is supported pivotally about a pivot axis 102a which, during the circulation of the bending table 82a about the bending mandrel 80a, itself circulates about the bending mandrel 80a, in particular in the circulation direction 142a. In manufacturing, the pivot axis 102a moves on a circular path 168a (cf.
(75) The abutment element 98a comprises a concavely curved abutment surface 100a. In the circulation direction 142a, the abutment surface 100a is curved in a circular-arc shape accordingly. The abutment surface 100a is moreover curved in a circular-arc shape perpendicularly to the curvature in the circulation direction 142a. A curvature radius, which is perpendicular to the circulation direction 142a, at least substantially corresponds to a curvature radius of the bending region 24a. In the maximum feed-forward position, the most recently bent bending region 166a abuts on the abutment surface 100a, which curves about the most recently bent bending region 166a in a circular-arc shape.
(76) In a feed-forward operating state, in which the forward-feeding of the helix blank 76a is effected, a position of the abutment element 98a with respect to the feed axis 86a is variable. In the feed-forward operating state, in particular following the helix blank 76a abutting on the abutment element 98a and being thus, in particular, in the maximum feed-forward position, the abutment element 98a moves along the most recently bent bending region 166a in the circulation direction 142a.
(77) The bending unit 78a is configured for a bending of a helix blank with at least one wire made of a high-tensile steel. In the present case the helix blank 76a is bendable by means of the bending unit 78a. The bending unit 78a is further configured for bending helix blanks implemented of different longitudinal elements, e.g. of wire strands, wire ropes, wire bundles or the like, as well as of single wires, respectively in particular having different diameters and/or tensile strengths, into helices. Moreover the bending device 74a is configured for manufacturing a wire netting, in particular the wire netting 10a, from correspondingly bent helices.
(78) The bending unit is configured for bending the helix blank 76a in a single circulation, in particular in each circulation, of the bending table 82a about the bending mandrel 80a by more than 180. A bending angle is herein defined by a point in time of a pivoting of the bending table 82a about the pivot axis 102a. The bending unit 78a is configured to overbend the helix blank 76a, in particular to compensate for a rebound of the helix blank 76a after bending, due to its high degree of hardness. The bending unit 78a is configured to provide the bending region 24a with a total angle of precisely 180, allowing the helix 12a being manufactured extending straight in itself.
(79) The geometry adjusting unit 90a comprises a holding unit 104a with a holding element 106a which, during the bending about the bending mandrel 80a, at least partly fixates the helix 12a, viewed from the bending mandrel 80a, behind the bending table 82a. The holding element 106a partly engages around the helix 12a. The holding element 106a is embodied fork-like. During a bending of the helix blank 76a about the bending mandrel 80a, wherein the helix 12a is co-rotated in the circulation direction 142a, the holding element 106a supports the helix 12a.
(80) The holding element 106a is supported in a manner completely circulating about the bending mandrel 80a. The holding element 106a is supported pivotally about a pivot axis 108a, which itself circulates about the bending mandrel 80a during a circulation of the holding element 106a about the bending mandrel 80a. The holding element 106a is supported on the bending table 82a. The pivot axis 108a of the holding element 106a is identical to the pivot axis 102a of the bending table 82a. The pivot axis 108a extends through a support pin 170a supporting the holding element 106a on the bending table 82a. In a circulation of the holding element 106a about the bending mandrel 80a, a position of the holding element 106a with respect to the bending table 82a is variable. After bending the holding element 106a is pivoted away from the helix 12a and is moved back into a start position underneath the helix 12a. Then the holding element 106a engages around the helix 12a engages around the helix 12a in a proximity of another leg than before.
(81)
(82)
(83) The method steps 176a, 178a, 180a described may also be carried out independently from one another. It is, for example, conceivable to process a wire or a corresponding longitudinal element, which has been identified as suitable by the reverse bend test, to implement a wire netting in a different manner. It is moreover conceivable to manufacture via the bending device a wire netting that does not comprise a wire showing the described behavior in the reverse bend test and/or in the press test. Furthermore any manufacturing method is conceivable for a wire netting in particular showing the described behavior in the press test. It is principally conceivable to manufacture a wire netting having one or a plurality of the features described by means of a braiding knife and/or by means of a bending table that is pivotable to and fro and/or by means of another suitable manufacturing device.
(84)
(85)
(86)
(87) In the present case the first gradient angle 26b is smaller than 45. The first gradient angle 26b is approximately 30. Due to the small first gradient angle 26b, the second wire netting 10b features wide meshes. The second wire netting 10b is configured to be rolled out transversely to a slope, in such a way that it is possible to lay out the second wire netting 10b transversely to the slope without interruptions over a large distance. In parallel to the slope, a height of such an installation is hence equivalent to a width of the second wire netting 10b, respectively to a length of the helix 12b.
(88) The second gradient angle 30b is greater than the first gradient angle 26b. In the present case the second gradient angle 30b is approximately 45.
(89)
(90) In the present case the first gradient angle 26c is larger than 45. The first gradient angle 26c is approximately 75. Due to the large first gradient angle 26c, the third wire netting 10c features narrow meshes. The wire netting 10c has hence a high tensile strength in a longitudinal direction of the meshes. The wire netting 10c is furthermore easier to stretch in a transverse direction of the meshes than in the longitudinal direction.
(91) The second gradient angle 30c is smaller than the first gradient angle 26c. In the present case the second gradient angle 30c is approximately 45.
(92)
(93) The first leg 20d features a curved contour. The first leg 20d is free of a straight contour. The bending zone 34d is curved in a circular-arc shape. The first transition curvature and the second transition curvature are identical.
(94)
(95) The first transition zone 36e section-wise follows a straight contour. The first transition zone 36e implements a portion of the first leg 20e. In the present case the first transition zone 36e implements half of the first leg 20e. The first transition zone 36e continuously merges into the first leg 20e. Analogously the second transition zone 38e implements half of the second leg 22e.
(96)
(97) The spring characteristic curve 56f comprises, starting from a start of the press path, a first partial characteristic curve 60f extending approximately linearly and having a first gradient. The first partial characteristic curve 60f is followed by a second partial characteristic curve 62f extending approximately linearly and having a second gradient, which is greater than the first gradient. In a transition region 68f between the first partial characteristic curve 60f and the second partial characteristic curve 62f, the spring characteristic curve 56f has a kink 70f.
(98) The second partial characteristic curve 62f is followed by a convexly curved third partial characteristic curve 64f. A transition between the second partial characteristic curve 62f and the third partial characteristic curve 64f is free of a kink.
(99)
(100) The spring characteristic curve 56g comprises, starting from a start of the press path, a first partial characteristic curve 60g extending approximately linearly and having a first gradient. The first partial characteristic curve 60g is followed by a second partial characteristic curve 62g, which extends approximately linearly and has a second gradient that is greater than the first gradient. In a transition region 68g between the first partial characteristic curve 60g and the second partial characteristic curve 62g, the spring characteristic curve 56g has a kink 70g.
(101) The second partial characteristic curve 62g is followed by a convexly curved third partial characteristic curve 64g. A transition between the second partial characteristic curve 62g and the third partial characteristic curve 64g is free of a kink.
(102)
(103) Starting from a start of the press path, the spring characteristic curve 56h comprises a first partial characteristic curve 60h extending approximately linearly with a first gradient. The first partial characteristic curve 60h is followed by a second partial characteristic curve 62h extending approximately linearly with a second gradient, which is greater than the first gradient. In a transition region 68h between the first partial characteristic curve 60h and the second partial characteristic curve 62h the spring characteristic curve 56h has a kink 70h.
(104) The second partial characteristic curve 62h is followed by a convexly curved third partial characteristic curve 64h. A transition between the second partial characteristic curve 62h and the third partial characteristic curve 64h is free of a kink.
(105)
(106) Starting from a start of the press path, the spring characteristic curve 56i comprises a first partial characteristic curve 60i with a first gradient. The first partial characteristic curve 60i is followed by a second partial characteristic curve 62i extending approximately linearly, with a second gradient which is greater than the first gradient. In a transition region 68i between the first partial characteristic curve 60i and the second partial characteristic curve 62i, the spring characteristic curve 56i has a kink 70i.
(107) The second partial characteristic curve 62i is followed by a convexly curved third partial characteristic curve 64i. A transition between the second partial characteristic curve 62i and the third partial characteristic curve 64i is free of a kink.
(108)
(109) Starting from a start of the press path, the spring characteristic curve 56j has a first partial characteristic curve 60j, extending approximately linearly and having a first gradient. The first partial characteristic curve 60j is followed by an approximately linearly extending second partial characteristic curve 62j with a second gradient which is greater than the first gradient. In a transition region 68j between the first partial characteristic curve 60j and the second partial characteristic curve 62j, the spring characteristic curve 56j has a kink 70j.
(110) The second partial characteristic curve 62j is followed by a convexly curved third partial characteristic curve 64j. A transition between the second partial characteristic curve 62j and the third partial characteristic curve 64j is free of a kink.
REFERENCE NUMERALS
(111) 10 wire netting 12 helix 14 helix 16 longitudinal element 18 wire 20 leg 22 leg 24 bending region 26 gradient angle 28 longitudinal direction 30 gradient angle 32 bending region 34 bending zone 36 transition zone 38 transition zone 40 bending cylinder 42 test piece 44 transverse extension 46 test piece 48 plate 50 plate 52 press path 54 frontal direction 56 spring characteristic curve 58 press path-force diagram 60 partial characteristic curve curve 62 partial characteristic curve curve 64 partial characteristic curve curve 66 press path value range 68 transition zone 70 bend 72 press path value range 74 bending device 76 helix blank 78 bending unit 80 bending mandrel 82 bending table 84 feed unit 86 feed axis 88 feed direction 90 geometry-adjusting unit 92 transverse stroke unit 94 main extension direction 96 abutment unit 98 abutment element 100 abutment surface 102 pivot axis 104 holding unit 106 holding element 108 pivot axis 109 longitudinal axis 110 longitudinal axis 112 main extension direction 114 longitudinal axis 116 transition point 118 intersection angle 120 bending test device 122 clamping jaw 124 clamping jaw 126 bending cylinder 128 bending lever 130 driver 132 driver 133 bending distance 134 pressing device 136 press path axis 138 force axis 140 bending space 142 circulation direction 144 longitudinal axis 146 orientation element 148 conveying element 150 guiding table 152 guiding roll 154 guiding roll 156 transverse stroke direction 158 coupling element 160 transverse stroke 162 coupling element 164 belt 166 bending region 168 circular path 170 support pin 172 slotted link 174 slotted link 176 method step 178 method step 180 method step