Vacuum-drawing lid
10597217 ยท 2020-03-24
Assignee
Inventors
Cpc classification
B65D51/1683
PERFORMING OPERATIONS; TRANSPORTING
B65D43/0202
PERFORMING OPERATIONS; TRANSPORTING
B65D81/2038
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D81/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vacuum-drawing lid can include a base frame with a first one-way valve, a piston with a second one-way valve, and a cylindrical cam with a sinusoidal groove formed on an inner surface thereof to drive reciprocation of the piston as the cylindrical cam turns. Turning the cylindrical cam in a first direction can drive the piston to translate in a first direction and actuate the first valve. Turning the cylindrical cam in a second direction can drive the piston to translate in a second direction and actuate the second valve.
Claims
1. A lid for sealing a container, comprising: a base frame including a first valve and a plurality of vertically extending ridges; a piston including a second valve and a plurality of vertically extending grooves configured to engage with the ridges; and a chamber bounded at least in part by the base frame and the piston, the piston movable in a first direction with respect to the base frame to change a volume of the chamber to actuate the first valve, the piston movable in a second direction opposite to the first direction to change the volume of the chamber to actuate the second valve.
2. The lid of claim 1, wherein the engagement of the grooves with the ridges prevents the piston from rotating with respect to the base frame but allows the piston to translate with respect to the base frame.
3. The lid of claim 1, further comprising: an inner gasket assembly engaged with and sealed against the base frame and engaged with and sealed against the piston.
4. The lid of claim 1, further comprising: a bottom gasket that extends around and is sealed against an outer surface of the base frame.
5. A lid for sealing a container, comprising: a base frame including a first valve; a piston including a second valve, a main body and a knob protruding radially outward from the main body; a chamber bounded at least in part by the base frame and the piston; a cylindrical cam including a hollow body with an inner surface and a groove formed in the inner surface, the knob being positioned in the groove so that rotation of the cylindrical cam causes the piston to move with respect to the base frame to change the volume of the chamber; the piston movable in a first direction with respect to the base frame to change a volume of the chamber to actuate the first valve, the piston movable in a second direction opposite to the first direction to change the volume of the chamber to actuate the second valve.
6. The lid of claim 5, wherein the groove is a sinusoidal groove.
7. The lid of claim 5, further comprising a top cap including a plurality of vertically-extending ridges, the hollow body of the cylindrical cam having an outer surface and including a plurality of vertically-extending grooves in the outer surface, the vertically extending grooves engaged with the vertically-extending ridges.
8. The lid of claim 7, wherein the engagement of the grooves with the ridges prevents the top cap from rotating with respect to the cylindrical cam.
9. The lid of claim 5, further comprising a top cap including a plurality of protrusions, the base frame having an outer surface and including a circumferential groove formed in the outer surface, the circumferential groove being engaged with the protrusions.
10. The lid of claim 9, wherein the engagement of the groove with the protrusions prevents the top cap from translating with respect to the base frame.
11. The lid of claim 5, further comprising an inner gasket assembly engaged with and sealed against the base frame and engaged with and sealed against the piston.
12. The lid of claim 5, further comprising a bottom gasket that extends around and is sealed against an outer surface of the base frame.
13. A lid for sealing a container, comprising: a base frame having a first valve, an outer surface, and a bottom gasket extending around and sealed against the outer surface; a piston including a second valve; and a chamber bounded at least in part by the base frame and the piston; the piston movable in a first direction with respect to the base frame to change a volume of the chamber to actuate the first valve, the piston movable in a second direction opposite to the first direction to change the volume of the chamber to actuate the second valve.
14. The lid of claim 13, wherein the bottom gasket is configured to engage with and create a seal against an upper rim of the container.
15. The lid of claim 13, further comprising a bottom gasket that extends around and is sealed against an outer surface of the base frame.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION
(24) In the following description, certain specific details are set forth in order to provide a thorough understanding of various disclosed embodiments. However, one skilled in the relevant art will recognize that embodiments may be practiced without one or more of these specific details, or with other methods, components, materials, etc. In other instances, well-known structures associated with the technology have not been shown or described in detail to avoid unnecessarily obscuring descriptions of the embodiments.
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(26) To use the vacuum-drawing lid 100, a user can place the bottom gasket 104 on an upper rim of a vessel or container such as a bottle, jar, flask, bowl, can, thermos, pot, etc, with a glass mason jar being one specific example. The user can then push the lid 100 onto the container to create a seal between the container and the bottom gasket 104, which can therefore be referred to as a container gasket 104. The user can then rotate the top cap 102 with respect to the container gasket 104, to draw air out of the container and thereby draw a vacuum within the container. The top cap 102 can therefore be referred to as a handle 102 of the lid 100.
(27) Various components of the lid 100, including the top cap 102, have generally circular profiles when viewed from the top or from the bottom, and therefore have a central longitudinal axis that extends upwards and downwards through the geometric center of the circular profile of the respective component. Unless the context clearly dictates otherwise, the central longitudinal axes of the various components of the lid 100 described herein are co-axial with one another. Unless the context clearly dictates otherwise, as used herein, rotate, turn, revolve, spin, and other terms describing rotation are used to mean that a component of the lid 100 is rotating with respect to its own central longitudinal axis. Unless the context clearly dictates otherwise, as used herein, translate and other terms describing linear movement or geometric displacement are used to mean that a component of the lid 100 is translating along its own central longitudinal axis.
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(29) As one example, when the lid 100 is in use, the top cap 102 is rotatable with respect to the base frame 106, but is not translatable with respect to the base frame 106. As another example, when the lid 100 is in use, an inner surface of the container gasket 104 is sealed to an outer surface of the base frame 106 and is neither rotatable nor translatable with respect to the base frame 106, although a user can pull on the container gasket 104 to separate it from the base frame 106 and thereby break the seal between the container gasket 104 and the base frame 106, as described more fully below. The base frame 106 includes a flapper portion 108 of a first, bottom flapper valve, which is a one-way valve, and which allows the lid 100 to draw air out of the container to which it is sealed, and into an interior of the lid 100, as described further below.
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(31) As also shown in
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(33) The cylindrical cam 118 includes a generally cylindrical main body with a generally cylindrical inner surface having a sinusoidal groove cut therein, as described further below. The generally cylindrical main body of the cylindrical cam 118 also has a generally cylindrical outer surface with a sinusoidal protrusion or ridge 126 extending radially outward therefrom, which corresponds to a negative feature of the sinusoidal groove formed in the inner surface of the cylindrical main body of the cylindrical cam 118, and which allows the sinusoidal groove formed in the inner surface of the cylindrical cam 118 to be as deep as or deeper than a thickness of most of the main body of the cylindrical cam 118.
(34) The sinusoidal ridge 126 formed in the outer surface of the main body of the cylindrical cam 118 includes eight vertically extending grooves 128 that are complementary to the ridges 114 formed in the interior of the top cap 102, and that are equally spaced about the exterior of the cylindrical cam 118. Thus, when the top cap 102 is coupled to the rest of the lid 100 and its clips 116 are seated within the groove 124, the ridges 114 are seated within and engaged with the grooves 128, so that the cylindrical cam 118 is rotationally locked to the top cap 102, and therefore rotatable with respect to the base frame 106. Furthermore, a top end of the cylindrical cam 118 can be engaged with a bottom surface of the top circular portion 110 of the top cap 102, and a bottom end of the cylindrical cam 118 can be engaged with a shelf formed by the base frame 106, as described further below, so that the cylindrical cam 118 is translationally locked with respect to the top cap 102, and therefore also translationally locked to the base frame 106.
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(40) To couple the flapper portion 122 to the piston 120, the head portion 156 of the flapper portion 122 can be pushed downward through the central aperture at the center of the inner ring 150 until the head portion 156 sits below the inner ring 150 and the top flange 152 sits above the inner ring 150, such that the head portion 156 and the top flange 152 confine the flapper portion 122 within the opening 144, with the top flange 152 resting on the outer ring 146, the four support bars 148, and the inner ring 150. When a pressure below the flapper portion 122 is greater than a pressure above the flapper portion 122, such as by a predetermined threshold pressure, the top flange 152 of the flapper portion 122 can deform and allow air to flow upward through the opening 144 to equalize the pressures. When a pressure below the flapper portion 122 is less than a pressure above the flapper portion 122, however, the top flange 152 of the flapper portion 122 is restrained by the outer ring 146, the four support bars 148, and the inner ring 150 against deformations that would allow air to flow downward through the opening 144 to equalize the pressures.
(41) In some embodiments, the cylindrical cam 118 can be fabricated in two distinct parts, one representing a lower portion of the cylindrical cam 118 below and including the groove 132, and the other representing an upper portion of the cylindrical cam 118 above the groove 132, with the upper and lower portions of the cylindrical cam divided at the groove 132 and ridge 126. In such an embodiment, the upper and lower portions of the cylindrical cam 118 can be coupled to one another with the piston 120 positioned inside their cylindrical main bodies and with the knobs 136 positioned within the groove 132. Such embodiments can make manufacturing and assembling the cylindrical cam 118 simpler and more cost-effective than in other embodiments.
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(45) When the lid 100 is assembled, the knobs 136 of the piston 120 are seated within the groove 132 in the inner surface 130 of the cylindrical cam 118 such that the cylindrical cam 118 is rotatable with respect to the piston 120 and such that the piston 120 is translatable with respect to the cylindrical cam 118. In particular, because the cylindrical cam 118 is rotatable but not translatable with respect to the base frame 106, the piston 120 is translatable but not rotatable with respect to the base frame 106, and the knobs 136 are seated within the sinusoidal groove 132, rotation of the cylindrical cam 118 with respect to the base frame 106 causes the linear translation of the piston 120 up and down. Further, because the sinusoidal shape of the groove 132 has two peaks and two valleys as it extends around the circumference of the inner surface 130 of the cylindrical cam 118, the groove 132 is symmetrical, the two knobs 136 fit within the two peaks at the same time and within the two valleys at the same time, and one 360-degree rotation of the cylindrical cam 118 causes two up-and-down reciprocations of the piston 120. In cases where the sinusoidal shape of the groove 132 has three peaks and three valleys as it extends around the circumference of the inner surface 130 of the cylindrical cam 118 and the piston 120 includes three knobs 136 instead of two, the three knobs 136 fit within the three peaks at the same time and within the three valleys at the same time, and one 360-degree rotation of the cylindrical cam 118 causes three up-and-down reciprocations of the piston 120.
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(48) To couple the flapper portion 108 to the base frame 106, the head portion 188 of the flapper portion 108 can be pushed downward through the central aperture at the center of the inner ring 182 until the head portion 188 sits below the inner ring 182 and the top flange 184 sits above the inner ring 182, such that the head portion 188 and the top flange 184 confine the flapper portion 108 within the opening 176, with the top flange 184 resting on the outer ring 178, the four support bars 180, and the inner ring 182. When a pressure below the flapper portion 108 is greater than a pressure above the flapper portion 108, such as by a predetermined threshold pressure, the top flange 184 of the flapper portion 108 can deform and allow air to flow upward through the opening 176 to equalize the pressures. When a pressure below the flapper portion 108 is less than a pressure above the flapper portion 108, however, the top flange 184 of the flapper portion 108 is restrained by the outer ring 178, the four support bars 180, and the inner ring 182 against deformations that would allow air to flow downward through the opening 176 to equalize the pressures.
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(50) The container gasket 104 also includes a tab 194 that is coupled to and extends radially away from the conical flange 192. When the lid 100 is in use and the conical flange 192 is sealed with a rim of a container, a user can pull on the tab 194 to break the seal between the conical flange 192 and the rim of the container, and/or to break the seal between the vertical cylindrical wall 190 and the outer surface of the cylindrical rim 160 of the base frame 106, to release the lid 100 from the container. In some embodiments, the vertical cylindrical wall 190 can include a small opening that extends therethrough at a location above the tab 194, to further assist in breaking a seal between the lid 100 and the container.
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(52) The user can then rotate the top cap 102 a quarter turn with respect to the base frame 106 and the container gasket 104, which causes the cylindrical cam 118 to rotate a quarter turn with respect to the base frame 106 and the container gasket 104. As the cylindrical cam 118 rotates and the piston 120 is prevented from rotating by the ridges 162, the elevations of the groove 132 at the locations where the knobs 136 are seated within the groove 132 move upwards, causing the knobs 136 and the rest of the piston 120 to move upwards through the lid 100. Moving the piston 120 upwards in this manner causes the volume of the second chamber to increase and the pressure inside the second chamber and above the flapper portion 108 to decrease to a level below the pressure in the first chamber inside the container and below the flapper portion 108. Decreasing the pressure above the flapper portion 108 in this manner actuates the flapper portion 108 so that some air passes from the first chamber, upwards through the opening 176, into the second chamber.
(53) The user can then rotate the top cap 102 another quarter turn with respect to the base frame 106, which causes the piston 120 to move downwards through the lid 100. Moving the piston 120 downwards in this manner causes the volume of the second chamber to decrease and the pressure inside the second chamber and below the flapper portion 122 to increase to a level above the pressure in the third chamber and above the flapper portion 122. Increasing the pressure below the flapper portion 122 in this manner actuates the flapper portion 122 so that some air passes from the second chamber, upwards through the opening 144, into the third chamber and out of the lid 100.
(54) By repeatedly turning the top cap 102 in this manner, air can be repeatedly drawn out of the container and expelled out of the lid 100, thereby drawing a vacuum in the container and under the lid 100. In some embodiments, a vacuum of about 10 inHg below atmospheric pressure can be drawn with the lid 100 by turning the top cap 102 between six and eight full 360-degree turns. Once a vacuum is drawn in this manner, the user can leave the container and the lid 100 to sit for any desired period of time. For example, in tests, it has been found that the lid 100 described herein can be used to hold a vacuum for at least three days, and it is expected that the features described herein can be used to hold a vacuum for much longer and perhaps indefinitely. When the user desires to re-open the container by breaking the seal, releasing the vacuum, and removing the lid 100, the user can pull the tab 194 of the container gasket 104 to break the seal of the first chamber, either by separating the container gasket 104 from the upper rim of the container, or by separating the container gasket 104 from the base frame 106.
(55) The various components of the lid 100 described herein can be manufactured from any suitable materials, with polyoxymethylene, acrylonitrile butadiene styrene, and silicone being a few examples. The lid 100 can be used in a wide variety of situations or applications, such as to seal food products such as tobacco, coffee beans, or wine to preserve their freshness, to seal food items such as vegetables with vinegar or brine to accelerate a pickling process, to remove air or other gases entrained in a liquid, to assist in making kim chi, or sauerkraut, etc.
(56) The lid 100 has various advantages over other sealing and vacuum-drawing systems. For example, the lid 100 is advantageous because all of the components needed to draw a vacuum and seal a container are self-contained in, or are integral with, the lid 100. As other examples, the lid 100 has a relatively low profile and is stackable, which makes storing a set of the lids 100 more efficient. Further, the lid 100 can be used to seal a wide variety of different containers having a variety of dimensions, because the container gasket 104 can be pressed against and sealed to a wide variety of upper rims without regard to their precise dimensions and without regard to the type of threads they may have.
(57) U.S. provisional patent application No. 62/456,303, filed Feb. 8, 2017, to which this application claims priority, is hereby incorporated herein by reference in its entirety.
(58) The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.