Apparatus and method for heating frying oil with solid-state RF energy technology

Abstract

Processing apparatus, in which a product is fried in a frying oil, frying oil is pumped by a pump in a flow direction through a microwave chamber, the microwave chamber includes at least one solid-state radio frequency source, the frying oil is configured to flow out of the frying oil chamber towards the microwave chamber where the frying oil is heated and then the frying oil is configured to flow back into the microwave chamber, the flow direction of the of the frying oil in the frying oil chamber is the same as a flow direction of the product that is transported by the transport means, the processing apparatus includes a filter in the tube of the microwave chamber, and energy generated by the at least one solid-state radio frequency source to heat the frying oil depends on a desired temperature of the frying oil.

Claims

1. Processing apparatus, in which a product is transported by a transport means and is fried in a frying oil chamber comprising frying oil, wherein the frying oil is pumped by a pump in a flow direction through a microwave chamber and is thereby heated, wherein the microwave chamber is provided as a tube, the microwave chamber comprises at least one solid-state radio frequency source, wherein the frying oil is configured to flow out of the frying oil chamber towards the microwave chamber where the frying oil is heated and then the frying oil is configured to flow back into the microwave chamber, wherein the flow direction of the of the frying oil in the frying oil chamber is the same as a flow direction of the product that is transported by the transport means, wherein the processing apparatus comprises a filter in the tube of the microwave chamber, and wherein an amount of energy generated by the at least one solid-state radio frequency source to heat the frying oil depends on a desired temperature of the frying oil.

2. Processing apparatus according to claim 1, characterized wherein the microwave chamber is transparent for microwaves.

3. Processing apparatus according to claim 1 wherein, the at least one solid-state radio frequency source is provided in an array of n columns and m rows, wherein n is an integer >1 and m is an integer ≥1.

4. Processing apparatus according to claim 1, wherein the at least one solid-state radio frequency source is provided equidistantly around a circumference of the microwave chamber.

5. Processing apparatus according to claim 1, wherein the processing apparatus comprises an inlet and an outlet, which are spaced apart from each other.

6. Processing apparatus according to claim 1, wherein the pump transports the frying oil past the at least one solid-state radio frequency source.

7. Processing apparatus according to claim 1, wherein the processing apparatus comprises a control system that is configured to control the at least one solid-state radio frequency source and/or the pump.

8. Processing apparatus according to claim 7, wherein the processing apparatus comprises a sensor that is configured to measure at least one property of the frying oil, wherein a signal of the sensor is utilized by the control system.

9. (canceled)

10. (canceled)

11. (canceled)

12. (canceled)

13. (canceled)

14. (canceled)

15. (canceled)

16. Processing apparatus according to claim 1, wherein the processing apparatus comprises one or more sensors that measure radiation reflected from the frying oil.

17. Processing apparatus according to claim 16, wherein a signal of the one or more sensors that measure the radiation from the frying oil is utilized to control the at least one solid-state radio frequency source.

18. Processing apparatus according to claim 16, wherein a signal of the one or more sensors that measure the radiation from the frying oil is utilized to control a pump, which transports the frying oil past the at least one solid-state radio frequency source for heating the frying oil

19. Processing apparatus according to claim 1, wherein the product is submerged in the frying oil inside the tube.

20. Processing apparatus according to claim 19, wherein the tube is located within a housing, the housing comprises a plurality of openings defined around its circumference, each of the plurality of openings lead to a chamber in which one of the plurality of solid-state radio frequency sources are located, and the processing apparatus comprises a waveguide covering the opening and configured to direct radiation from the solid-state radio frequency source to the tube.

21. Processing apparatus according to claim 20, wherein the housing is made of steel and the tube inside of the housing is made of a plastic and/or quartz material.

22. Processing apparatus according to claim 21, wherein the microwave chamber comprises a plurality of solid-state radio frequency sources that are spaced about 72 degrees apart or about 90 degrees apart.

23. Processing apparatus according to claim 22, comprising a valve to adjust a flow of the frying oil out of the frying oil chamber towards the microwave chamber.

24. Processing apparatus according to claim 23, wherein the tube has a round-shaped cross section, and the tube is contained in a housing having a round-shaped cross section.

25. Processing apparatus according to claim 23, wherein the tube has a round-shaped cross section, and the tube is contained in a housing having a square-shaped cross section.

26. Processing apparatus according to claim 1, wherein a pump is controlled by a control system based optionally on the energy provided by the at least one solid-state radio frequency source.

27. Processing apparatus, in which a product is transported by a transport means and is fried in a frying oil chamber comprising frying oil, wherein the frying oil is pumped by a pump in a flow direction through a microwave chamber and is thereby heated, the pump is controlled by a control system based a transport speed of the product transported through the processing apparatus, wherein the microwave chamber comprises at least one solid-state radio frequency source, wherein the frying oil is configured to flow out of the frying oil chamber towards the microwave chamber where the frying oil is heated and then the frying oil is configured to flow back into the microwave chamber, wherein the flow direction of the of the frying oil in the frying oil chamber is the same as a flow direction of the product that is transported by the transport means.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The inventions are now explained according to the Figures. The explanations apply for all embodiments of the present invention likewise.

[0033] FIGS. 1a and 1b show a first embodiment of the present invention.

[0034] FIG. 1c shows a second embodiment of the present invention.

[0035] Detailed Description A first embodiment of a solid-state RF energized microwave apparatus is depicted in FIGS. 1a and 1b, which comprises a multiple solid-state RF sources 2 which each comprises a waveguide 10 and/or an antenna 11. In the present case, the inventive apparatus comprises a multitude, here five, of solid-state RF sources 2, which are provided at the circumference of a frying oil chamber 9 and preferably, equidistantly around the circumference of the of the frying oil chamber. The number of sources 2 in circumferential direction can depend on the efficiency, of the microwaves to heat up frying oil 8 evenly, measured for example by the temperature rise per unit of time. The solid-state RF sources 2 are located in a chamber 7, in the present case defined by housing 3. The housing 3 can be similar to a Faraday cage to prevent electromagnetic waves coming out of the housing. At least inner wall 4 but preferably the entire housing 3 can be made of steel, for instance stainless steel. Inside the chamber 7 and/or inside the housing 3, a frying oil chamber 5, here a microwave tube 5 is provided, which separates the frying oil chamber 5 from the chamber 7, in which the solid-state RF sources 2 are located. The tube material is preferably at least partially, more preferably completely transparent for the microwave energy supplied by the solid-state RF sources 2 and more preferably do not absorb microwave energy and will therefore not be heated up by the microwave energy but, if any, only heated up by the warmed-up product without the build-up of deposit on the inner wall of the tube. Particularly, the tube, particularly its inner wall 6, will not be at a higher temperature than the desired temperature of the frying oil, for example not warmer than 180° C. To effectively convert the microwave energy into increased temperature of the frying oil to be heated, the material of the tube 5 is not metal, but certain plastic materials and/or quartz-materials are suitable, which are more preferably food grade. The frying oil 8 is located within the frying oil chamber 5 and will be heated by one preferably multiple solid-state sources 2 located in chamber 7. This embodiment is, for example, preferred in case cleaning agents used to clean frying oil chamber 5 may not be come in contact with the solid-state sources 2. The tube 5 can also be used to direct the product past the solid-state RF sources 2. If needed, the chamber 7, which surrounds the tube 5 may be cooled to cool the RF-sources.

[0036] FIG. 1c shows another embodiment of the present invention. Reference can be made to the description according to FIGS. 1a and b. However, in the present case, there are microwave transparent shielding means 12 which protects the antenna 11 and the waveguide 10 against the frying oil 8. The shielding means are preferably made of a microwave transparent material, for example the material of the tube 5 as described above.

LIST OF REFERENCE SIGNS

[0037] 1 microwave apparatus [0038] 2 solid-state RF energy source [0039] 3 housing [0040] 4 inner wall housing 3 [0041] 5 frying oil chamber, microwave tube [0042] 6 inner wall microwave tube 5 [0043] 7 solid-state source chamber [0044] 8 frying oil [0045] 9 frying oil chamber [0046] 10 waveguide [0047] 11 antenna [0048] 12 microwave transparent shielding means