DYNAMIC ACTIVE CONTROL SYSTEM WITH ENGINE CONTROL
20230021635 · 2023-01-26
Inventors
- Michael Gallagher (Cleveland, OH, US)
- Andrew Semprevivo (Wyomissing, PA, US)
- John Adams (Russell Springs, KY, US)
Cpc classification
B63B79/40
PERFORMING OPERATIONS; TRANSPORTING
B63H2021/216
PERFORMING OPERATIONS; TRANSPORTING
B63B39/061
PERFORMING OPERATIONS; TRANSPORTING
B63B79/10
PERFORMING OPERATIONS; TRANSPORTING
B63B39/04
PERFORMING OPERATIONS; TRANSPORTING
B63H2020/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63B39/04
PERFORMING OPERATIONS; TRANSPORTING
B63B79/10
PERFORMING OPERATIONS; TRANSPORTING
B63B79/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A dynamic active control system (DACS) configured for: (1) total vessel pitch axis control by fast symmetric deployment of water engagement devices (WEDs) or controllers, coupled with engine trim adjustments; (2) total roll and heading control by differentially deploying WEDs to counter rolling motions while simultaneously adjusting engine steering position to counter the steering moment associated with WED delta position; and (3) adjustment of the engine steering angle to counter yaw moments produced by gyroscopic stabilization systems.
Claims
1. A dynamic active control system for a marine vessel, the system comprising: an engine having an embedded engine control module; a software module communicatively and operatively connected to the engine control module; a plurality of water engagement device actuators adapted to be mounted on a transom of the marine vessel and communicatively and operatively connected to the software module; wherein the plurality of water engagement device actuators comprises at least one pair of water engagement device actuators; wherein the software module provides a first signal output to the plurality of water engagement device actuators to command a water engagement device delta position in order to combat dynamic motions of the marine vessel; and wherein the software module measures a relationship between an engine steering angle and the water engagement device delta position and, in response thereto, provides a second signal output to the plurality of water engagement device actuators; and wherein the plurality of water engagement device actuators receive the second signal output and, in response thereto, automatically generate a change in the water engagement device delta position to counter a roll motion resulting from a steering position change.
2. The system of claim 1, further configured for automatically adjusting the engine steering angle to counter a drag moment generated from the water engagement device delta position.
3. The system of claim 1, wherein the software module includes an embedded microprocessor configured to run program instructions, the system further comprising: a plurality of sensors embedded within the software module; and an adjustable steering position control embedded within the engine control module.
4. The system of claim 1, further comprising a plurality of sensors located in proximity to the software module; and wherein each of the plurality of sensors is communicatively and operatively connected to the software module.
5. The system of claim 1, wherein the system is capable of automatically adjusting the engine steering angle in order to counter the resulting heading change from a water engagement device delta position.
6. The system of claim 1, further configured to generate the water engagement device delta position changes in 100 mm/s or more to counter the roll motion resulting from the steering position change.
7. The system of claim 1, further configured to read the change in steering position from a manual operator input or via an autopilot system.
8. The system of claim 7, wherein the system is capable of: receiving a desired trim angle input from the operator; and adjusting average positions of the water engagement device(s) along with the engine trim angle in an effort to achieve the operator's desired trim angle.
9. The system of claim 7, wherein the system is capable of: receiving a desired trim angle input from the operator; and adjusting the relationship between engine trim angle and average position of the plurality of the water engagement device(s) in order to optimize the performance of the system.
10. The system of claim 1, further comprising an operational console having a plurality of display consoles connected to at least one input device.
11. The system of claim 3, wherein the plurality of sensors comprises: at least one multi-axis inertial sensor for measuring rates or acceleration generated along multiple vector axes during the operation of the marine vessel; and at least one accelerometer sensor for measuring the longitudinal acceleration, lateral acceleration and vertical acceleration of the marine vessel respectively.
12. The system of claim 3, wherein the plurality of sensors comprises at least one Roll Rate Sensor (RRS), Pitch Rate Sensor (PRS) and Yaw Rate Sensor (YRS) to measure the roll rate, pitch rate and yaw rate of the marine vessel respectively.
13. The system of claim 3, wherein the software module is programmed to make certain iterative decisions based on information received from at least one attitude sensor and/or from at least one global positioning system (GPS) sensor located within the marine vessel.
14. The system of claim 3, wherein the software module is programmed with a proportional-integral-derivative control loop (PID) for continuously capturing data related to the difference between the commanded roll angle and the measured roll angle.
15. The system of claim 1, wherein the software module is configured to apply a responsive and accurate correction on the delta position generated between at least one water engagement device on the port side and at least one water engagement device on the starboard side of the marine vessel.
16. The system of claim 1, further comprising a distribution module located near the transom of the vessel; and wherein the distribution module is further connected to at least one water engagement device actuator via at least one power and communication cable.
17. A system for a marine vessel, the system comprising: a software module having an embedded microprocessor-based control system, the software module communicatively and operatively connected to a plurality of sensors; wherein the plurality of sensors comprises an inertial sensor and a steering position sensor; a plurality of water engagement device actuators adapted to be mounted on a transom of the marine vessel and communicatively and operatively connected to the software module; wherein the plurality of water engagement device actuators comprises at least one pair of water engagement device actuators; a gyroscopic stabilization device adapted to be disposed on the marine vessel and communicatively and operatively connected to the software module; wherein the control system measures motion of the marine vessel by the inertial sensor; and wherein the control system provides a signal output to a steering actuator to adjust a steering position automatically (a) in response to a yaw axis motion measured by the inertial sensor, and (b) based on an empirical estimate of a yaw torque generated by the gyroscopic stabilization device and a water engagement device delta position commanded by the control system, respectively, in order to counter a measured change of an output from the steering position sensor.
18. The system of claim 17, wherein the plurality of sensors further comprises a multi-axis rate sensor and an acceleration sensor.
19. The system of claim 17, wherein the system is configured to generate the water engagement device delta position changes in 100 mm/s or more to counter the roll motion resulting from the steering position change.
20. The system of claim 17, wherein the system can measure the change in steering position from a manual operator input or via an autopilot system.
21. The system of claim 20, wherein the system is capable of: receiving a desired trim angle input from the operator; and adjusting average positions of the water engagement device(s) along with the engine trim angle in an effort to achieve the operator's desired trim angle.
22. The system of claim 20, wherein the system is capable of: receiving a desired trim angle from the operator; and adjusting the relationship between engine trim and the water engagement device average position to optimize the performance of the system.
23. The system of claim 17, further comprising an operational console having a plurality of display consoles connected to at least one input device.
24. The dynamic active control system of claim 17, wherein the plurality of sensors comprises at least one a Roll Rate Sensor (RRS), Pitch Rate Sensor (PRS) and Yaw Rate Sensor (YRS) to measure the roll rate, pitch rate and yaw rate of the marine vessel respectively.
25. The system of claim 17, wherein the software module is programmed to make certain iterative decisions based on information received from at least one attitude sensor and/or from at least one global positioning system (GPS) sensor located within the marine vessel.
26. The system of claim 17, wherein the software module is programmed with a proportional-integral-derivative control loop (PID) for continuously capturing data related to the difference between the commanded roll angle and the measured roll angle.
27. The system of claim 17, wherein the software module is configured to apply a responsive and accurate correction on the delta position generated between at least one water engagement device on the port side and at least one water engagement device on the starboard side of the marine vessel.
28. The system of claim 17, wherein the system is configured to act as a yaw damper by: measuring the yaw rate; determining an appropriate water engagement device delta position to counter the measured yaw rate; and deploying the plurality of the water engagement devices to counter the measured yaw rate.
29. The system of claim 17, wherein the software module is further configured to: counter any pitch moments from the gyroscopic stabilization device; and adjust the relationship between engine trim and water engagement device average position to optimize the performance of the system.
30. A control system for automatically controlling dynamic motions of a marine vessel, the system comprising: a total pitch axis control strategy including symmetric deployment of a plurality of water engagement devices at a deployment speed of at least 100 mm/s while simultaneously adjusting an engine trim actuator; a total roll and heading control strategy including a differential deployment of the plurality of water engagement devices at a deployment speed of at least 100 mm/s to counter a measured rolling motion while simultaneously adjusting a steering actuator to counter a measured yaw motion resulting from the differential deployment and adjusting the steering actuator to counter the measured yaw motion generated by a gyroscopic stabilization device adapted to be installed within the marine vessel.
31. A dynamic active control system comprising: a software module including an embedded microprocessor-based control system, a multi-axis rate sensor and a steering position sensor; a pair of controllers, each including an actuator, a water engagement element connected to the actuator, and a position sensor operatively connected to the actuator, wherein each controller is communicatively and operatively connected to the software module; wherein the control system determines an asymmetric controller deployment in response to a dynamic roll axis motion measured by the rate sensor as a result of a change in an output from the steering position sensor; wherein the control system determines a relationship between the output from the steering position sensor and the asymmetric controller deployment; and wherein the control system automatically commands changes to the asymmetric controller deployment to counter the dynamic roll axis motion resulting from the change in the output from the steering position sensor.
32. The system of claim 31, wherein the automatic asymmetric controller has a deployment speed of 100 mm/s or more.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present disclosure and, together with the description, serve to explain the principles of the embodiments. In the drawings:
[0023]
[0024]
[0025]
DETAILED DESCRIPTION OF THE DISCLOSURE
[0026] For the purposes of promoting and understanding the principles disclosed herein, reference is now made to the preferred embodiments illustrated in the drawings, and specific language is used to describe the same.
[0027] As illustrated in
[0028] Referring back to
[0029] The software module 202—communicatively coupled to the engine control module 302 of the engine of the marine vessel 2000—is further configured to a provide power, communications and/or data to the actuators for fast deployment of the WEDs 602, 606. Further, as illustrated in
[0030] As illustrated in the DACS 1000 disclosed herein, the distribution module 400 is mounted and located in proximity to the transom of the marine vessel 2000 wherein the operational console 200 (including the software module 202) are mounted near the helm and not in proximity to the transom of the marine vessel 2000. The various modules are communicatively coupled to each other—specifically the engine control module 302, the software module 202, and the actuators for the WEDs (602, 606)—via industry standard power and communication cables, The WED actuator mounted on the transom of the marine vessel—the WED actuator configured to provide fast deployment of the WEDs in 100 mm/s or more (mm/s)—preferably faster than 250 mm/s. During operation of the marine vessel 2000, the system 1000 is further designed to generate signals—for example, a wake signal—for the software module 202 to communicate a “power on” (wake up) status to the various components of the system—namely, the engine-control module 302 and other components (displays, input devices etc.) of the operational console 200 and the actuators for fast deployment of the WEDs/Controllers 602, 606.
[0031] Referring back to
[0032] The software module 202 further comprises a plurality of multi-axis inertial sensors for measuring rates or acceleration generated along multiple vector axes during the operation of the marine vessel 2000. The software module 202 is configured to be communicatively and operatively connected to the plurality of multi-axis inertial sensors—including, for example, the accelerometer sensors for measuring accelerations along the x, y and z axes (longitudinal acceleration, lateral acceleration and vertical acceleration), sensors to measure the roll rate, pitch rate and yaw rate—Roll Rate Sensor (RRS), Pitch Rate Sensor (PRS) and Yaw Rate Sensor (YRS), respectively. Embodiments that may become obvious to those skilled in the art include 6-axis, 9-axis or magnetometer sensors or other similar sensors for various measurements—e.g., rates, accelerations, forces, torques etc.—generated during the dynamic active control of the vessel. The software module 202 communicatively connected to the WEDs 602, 606 can be programmed to act (make certain iterative decisions) based on information received from an attitude sensor (e.g., pitch and roll) as well as from a global positioning system (GPS) sensor located at a pre-selected fixed position on the marine vessel 2000.
[0033] Referring back to FIG.1, the DACS 1000 comprises at least one pair of WED actuators mounted on the transom of the marine vessel 2000 and configured for fast deployment of the WEDs 602, 606—the system 1000 providing total vessel pitch axis control by fast symmetric deployment of the WEDs 602, 606 coupled with engine trim adjustments. As illustrated, the WEDs 602, 606 mounted on the transom of the vessel 2000 and configured for fast deployment into the water at 100 mm/s or more—preferably faster than 250 mm/s.
[0034] As illustrated in
[0035] In another aspect of the present disclosure, during operation of the marine vessel 2000, the system 1000 continuously monitors and measures data/feedback from the sensors and send command signals to instruct the actuator systems for fast deployment of WEDs 602, 606 to counteract certain dynamic active motions of the marine vessel (e.g., motions in the 0-3 Hz frequency spectrum across the roll, yaw and pitch axes) and provide the required dynamic active control of the marine vessel.
[0036] In another aspect of the present disclosure, DACS 1000 as disclosed herein is configured to make the necessary adjustment to the engine steering angle to control the heading of the marine vessel 2000 and counter the resulting heading change resulting from WED delta position. The DACS 1000 can measure a change in steering position and predict the resulting roll motion generated from the steering position change while automatically generating WED delta position to counter the roll motion that will ultimately result from this steering position change.
[0037] In another aspect of the present disclosure, the DACS 1000 is configured to adjust the vessel 2000 trim angle by symmetric deployment (shown in
[0038] In yet another aspect of the present disclosure, the DACS disclosed herein provides for at least two optimization strategies by allowing the DACS to be controlled by the WED average position as well as by the engine trim. The DACS is configured to receive a desired trim angle from the operator and adjust the average positions of the WEDs as well as the engine trim angle in an effort to achieve the operator's desired trim angle. As disclosed herein, the DACS is configured to adjust the relationship between engine trim and WED average position, and optimize either the performance of the DACS system or fuel efficiency of the engine.
[0039] In another aspect of the present disclosure, during operation as the marine vessel 2000 moves through the water the system 1000 is configured to adjust the engine steering position to counter the yaw moment (by measuring the changing drag force) associated with the WEDs 602, 606 delta deployment. The software module 202 can provide a signal to the engine control module 302 of the engine for adjusting the steering position of the engine.
[0040] Referring back to
[0041] In another aspect of the present disclosure, the software module 202 is can receive and process data on the steering position of the engine of the marine vessel 2000. Specifically, the processor is programmed to measure the relationship between the steering position of the engine and the WED 602, 606 delta position. Based on the measured data, the software module 202 can generate and send predictive signals to the actuator to adjust the WEDs 602, 606 by differentially deploying each of the WEDs 602, 606 to counter rolling motions and simultaneously adjust the engine steering position to counter the steering moment associated with the WED delta position, as shown in
[0042] In another aspect of the present disclosure, the DACS 1000 provides the operator with the option to control and change (if necessary) the commanded roll angle of the marine vessel 2000. During operation of the marine vessel 2000, if waves hit a boat on the starboard side the operator has the option to dynamically change the commanded roll angle and/or instruct the operator via the user interfaces of to tilt the boat down to the port side.
[0043] The processing and computing of the data—specifically the processing of signal by the software module 202 to change the deployment angles of the WEDs/Controllers 602, 606 based on the difference between the commanded and the actual (measured) roll angle, is one of the key innovative features of the improved DACS. An operator can change the commanded roll angle (e.g., −5 to 5 degrees) which triggers the decision loop within the control system and generates the output signal to instruct the actuator system for fast (at 100 mm/s or more) delta deployment of the WEDs 602, 606.
[0044] It is understood that the preceding is merely a detailed description of some examples and embodiments of the present disclosure, and that numerous changes to the disclosed embodiments may be made in accordance with the disclosure made herein without departing from the spirit or scope of the disclosure. The preceding description, therefore, is not meant to limit the scope of the disclosure, but to provide sufficient disclosure to allow one of ordinary skill in the art to practice the disclosure without undue burden. It is further understood that the scope of the present disclosure fully encompasses other embodiments that may become obvious to those skilled in the art.
[0045] Differential and differentially are defined within this document as unequal, off center and/or involving differences in: angle, speed, rate, direction, direction of motion, output, force, moment, inertia, mass, balance, application of comparable things, etc. The terms Dynamic and/or Dynamic Active Control may mean the immediate action that takes place at the moment they are needed. Any use of the term immediate, in this application, means that the control action occurs in a manner that is responsive to the extent that it prevents or mitigates vessel motions and attitudes before they would otherwise occur in the uncontrolled situation. A person of ordinary skilled in the art understands the relationship between sensed motion parameters and required response in terms of the maximum overall delay that can exist while still achieving the control objectives. Dynamic and/or Dynamic Active Control may be used in describing interactive hardware and software systems involving differing forces and may be characterized by continuous change and/or activity. Dynamic may also be used when describing the interaction between a vessel and the environment. As stated above, marine vessels may be subject to various dynamic forces generated by its propulsion system as well as the environment in which it operates. Any reference to vessel attitude may be defined as relative to three rotational axes including pitch attitude or rotation about the Y, transverse or sway axis, roll attitude or rotation about the X, longitudinal or surge axis, and yaw attitude or rotation about the Z, vertical or heave axis.
[0046] Various features of the example embodiments described herein may be implemented using hardware, software, or a combination thereof and may be implemented in one or more computer systems or other processing systems. However, the manipulations performed in these embodiments were often referred to in terms, such as determining, which are commonly associated with mental operations performed by a human operator. No such capability of a human operator is necessary in any of the operations described herein. Rather, the operations may be completely implemented with machine operations. Useful machines for performing the operation of the exemplary embodiments presented herein include general purpose digital computers or similar devices. With respect to hardware, a CPU typically includes one or more components, such as one or more microprocessors for performing the arithmetic and/or logical operations required for program execution, and storage media, such as one or more disk drives or memory cards (e.g., flash memory) for program and data storage, and a random access memory for temporary data and program instruction storage. With respect to software, a CPU typically includes software resident on a storage media (e.g., a disk drive or memory card), which, when executed, directs the CPU in performing transmission and reception functions.
[0047] The CPU software may run on an operating system stored on the storage media, such as, for example, UNIX or Windows (e.g., NT, XP, Vista), Linux, and the like, and can adhere to various protocols such as the Ethernet, ATM, TCP/IP, CAN, LIN protocols and/or other connection or connectionless protocols. As is known in the art, CPUs can run different operating systems, and can contain different types of software, each type devoted to a different function, such as handling and managing data/information from a particular source, or transforming data/information from one format into another format. It should thus be clear that the embodiments described herein are not to be construed as being limited for use with any particular type of server computer, and that any other suitable type of device for facilitating the exchange and storage of information may be employed instead.
[0048] A CPU may be a single CPU, or may include multiple separate CPUs, wherein each is dedicated to a separate application, such as, for example, a data application, a voice application, and a video application. Software embodiments of the example embodiments presented herein may be provided as a computer program product, or software, that may include an article of manufacture on a machine-accessible or non-transitory computer-readable medium (i.e., also referred to as “machine readable medium”) having instructions. The instructions on the machine-accessible or machine-readable medium may be used to program a computer system or other electronic device. The machine-readable medium may include, but is not limited to, floppy diskettes, optical disks, CD-ROMs, magneto-optical disks, USB thumb drives, and SD cards or other type of media/machine-readable medium suitable for storing or transmitting electronic instructions. The techniques described herein are not limited to any particular software configuration. They may find applicability in any computing or processing environment. The terms “machine-accessible medium,” “machine-readable medium,” and “computer-readable medium” used herein shall include any non-transitory medium that is capable of storing, encoding, or transmitting a sequence of instructions for execution by the machine (e.g., a CPU or other type of processing device) and that cause the machine to perform any one of the methods described herein. It is to be noted that it is common—as a person skilled in the art can contemplate—in the art to speak of software, in one form or another (e.g., program, procedure, process, application, module, unit, logic, and so on) as taking an action or causing a result. Such expressions are merely a shorthand way of stating that the execution of the software by a processing system causes the processor to perform an action to produce a result.
[0049] The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
[0050] The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. It is understood that the preceding is merely a detailed description of some examples and embodiments of the present disclosure, and that numerous changes to the disclosed embodiments may be made in accordance with the disclosure made herein without departing from the spirit or scope of the disclosure. The preceding description, therefore, is not meant to limit the scope of the disclosure, but to provide sufficient disclosure to allow one of ordinary skill in the art to practice the disclosure without undue burden.
[0051] It is further understood that the scope of the present disclosure fully encompasses other embodiments that may become obvious to those skilled in the art. Features illustrated or described as part of one embodiment can be used in another embodiment to yield a still further embodiment. Thus, it is intended that the present disclosure cover such modifications and variations as come within the scope of the appended claims and their equivalents. It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only, and is not intended as limiting the broader aspects of the present disclosure, which broader aspects are embodied in the exemplary constructions.