SYSTEMS AND METHODS OF DENTURE DUPLICATION
20230027641 · 2023-01-26
Inventors
Cpc classification
A61C13/0004
HUMAN NECESSITIES
International classification
Abstract
Denture duplicating methods and systems are described that include a controller configured to scan a mold of a denture for a wearer using a scanner, create a denture specifications file associated with the mold of the denture, store the denture specifications file in non-transitory computer readable memory, upon request, retrieve the denture specifications file and load it into a milling design software program to generate a replacement denture platform design, and instruct a communicatively coupled three-dimensional printer to perform a print operation resulting in a replacement denture platform based in part on the replacement denture platform design before the replacement denture platform and milled teeth can then be sent to the wearer.
Claims
1. A denture duplicating method, comprising a controller configured to: scan a mold of a denture for a wearer using a scanner; create a denture specifications file associated with the mold of the denture; store the denture specifications file in non-transitory computer readable memory; upon request, retrieve the denture specifications file and load it into a milling design software program to generate a replacement denture platform design; and instruct a communicatively coupled three-dimensional printer to perform a print operation resulting in a replacement denture platform based in part on the replacement denture platform design, wherein the replacement denture platform can then be sent to the wearer.
2. The denture duplicating method of claim 1, wherein the mold is created on behalf of the wearer using a denture duplication kit.
3. The denture duplicating method of claim 1, wherein the mold of the denture is a three-dimensional replica of the wearer's original denture.
4. The denture duplicating method of claim 3, wherein the mold is created by injecting a substance into a hollow space matching the wearer's original denture.
5. The denture duplicating method of claim 1, wherein the denture specifications file further comprises: data relating to surface geometry of the mold created using the scanner.
6. The denture duplicating method of claim 5, wherein the denture specifications file further comprises: a STL file usable in a stereolithographic CAD program.
7. The denture duplicating method of claim 1, wherein the replacement denture platform has a coloring that is customizable.
8. The denture duplicating method of claim 1, wherein the replacement denture platform is coupled with milled teeth prior to being sent to the wearer.
9. The denture duplicating method of claim 1, wherein the scanner further comprises: a multiple-axis three-dimensional scanner.
10. A system for providing duplicate dentures, comprising: a three-dimensional printer; and at least one computing device communicatively coupled to the three-dimensional printer via a network and configured to perform the steps of: accessing a denture specifications file stored in a non-transitory, computer readable medium when a denture replacement request has been received; loading the denture specification file into a milling design software program and generating a replacement denture platform design; instructing the three-dimensional printer to perform a print operation resulting in a replacement denture platform based in part on the replacement denture platform design; and indicating that the replacement denture platform has been created upon completion of the print operation.
11. The denture duplicating system of claim 10, wherein the denture specification file is based on a mold created on behalf of the wearer using a denture duplication kit.
12. The denture duplicating system of claim 10, wherein the denture specification file is a three-dimensional digital replica of the wearer's original denture.
13. The denture duplicating system of claim 12, wherein the denture specification file is created by scanning a mold that is created by injecting a substance into a hollow space matching the wearer's original denture.
14. The denture duplicating system of claim 10, wherein the denture specification file further comprises: data relating to surface geometry of a mold created using a scanner.
15. The denture duplicating system of claim 14, wherein the denture specification file further comprises: a STL file usable in a stereolithographic CAD program.
16. The denture duplicating system of claim 10, wherein the replacement denture platform has a coloring that is customizable.
17. The denture duplicating system of claim 10, wherein the replacement denture platform is coupled with milled teeth prior to being sent to a denture wearer.
18. The denture duplicating system of claim 10, further comprising a scanner, wherein the scanner comprises: a multiple-axis three-dimensional scanner.
19. The denture duplicating system of claim 10, wherein the replacement denture platform is digitally separated from teeth of a scanned mold.
20. The denture duplicating system of claim 10, further comprising: a milling machine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The features and advantages of the present disclosure will be more fully described in, or rendered obvious by the following detailed description of the preferred embodiments, which are to be considered together with the accompanying drawings wherein like numbers refer to like parts and further, wherein:
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DETAILED DESCRIPTION
[0041] Before the present subject matter is described in detail, it is to be understood that this disclosure is not limited to the particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present disclosure will be limited only by the appended claims.
[0042] Reference will now be made in detail to the present preferred embodiment(s), and examples of which is/are illustrated in the accompanying drawings. Whenever possible, the same reference numerals will be used throughout the drawings to refer to the same or like parts.
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[0046] After a consumer has completed the in-home denture mold successfully, it can be returned to the dental laboratory/branded company/service provider utilizing a national postal service, drop-off at appropriate location, or other means. Upon receipt by the rigorous quality control inspection will be carried out by qualified dental technicians to ensure denture mold meets standards needed for successful denture duplication. If issues arise or are identified, consumers may be contacted by the laboratory and issued a new duplication kit and given extra guidance/assistance in the recreation of their denture mold. Once a high enough quality mold or otherwise satisfactory mold has been acquired, as a next step and as shown in diagram 500 of
[0047] As shown in diagram 800 of
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[0051] In some embodiments, after quality control has been conducted, the duplicate denture can then be mailed to the consumer encapsulated in the denture mold that the user initially created. This can serve two purposes. First, it can help to protect the new, duplicate denture during shipping. Second, it can confirm the exact fit of the new denture to the mold that the consumer provided to the laboratory/branded company/service provider.
Example Processes
[0052] To enable the reader to obtain a clear understanding of the technological concepts described herein, the following processes describe specific steps performed in a specific order. However, one or more of the steps of a particular process may be rearranged and/or omitted while remaining within the contemplated scope of the technology disclosed herein. One or more processes and/or steps thereof, may be combined, recombined, rearranged, omitted, or executed in parallel to create different process flows that are within the contemplated scope of the technology disclosed herein. While the processes below may omit or briefly summarize some of the details of the technologies disclosed herein for clarity, the details described in the paragraphs above may be combined with the process steps described below to get a more complete and comprehensive understanding of these processes and the technologies disclosed herein.
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[0054] As shown in
[0055] In various embodiments, the computing device 1402 can be a user device such as a smartphone, tablet computer, smart glasses, smartwatch, videogame console, PDA, laptop computer, desktop computer, dedicated device, or any other type of computing device. Generally, computing device 1402 can include communicatively coupled and operable memory such as non-transitory computer readable media, display(s), indicator(s) that can be separate from the display, power module(s), at least one processor and/or controller, user interface component(s) (e.g. touchscreen, mouse, keyboard, keypad, or others), audio component(s) (e.g. speakers, microphones, and/or other transceivers), camera and/or video component(s), networking component(s), operating system(s), and/or other component(s), module(s), and attachment(s) as appropriate and connected to be functional and operable for the purposes described herein as understood by those skilled in the art. Server 1404 can include a system of hardware and/or software that provides a network service in a computer network. Database 1406 can include a collection of organized data stored in non-transitory computer readable media or memory and in some embodiments can be located on server 1404, while in other embodiments database 1406 can be located on additional server(s) (not pictured) that are accessible by or via server 1404. 3D printer 1408 can be a three-dimension& printer as known in the art or later developed that is operable to print three dimensional items (e.g. at least denture platforms), can include operable networking components and power components, at least one processor, non-transitory computer readable media or memory, electromechanical devices required for printing, and can include at least one status indicator. Milling machine 1410 can be a milling machine as known in the art or later developed that is operable to print three dimensional items (e.g. at least denture platforms), can include operable networking components and power components, at least one processor, non-transitory computer readable media or memory, electromechanical devices required for milling and can include at least one status indicator.
[0056] In some instances, denture wearers may agree to one of any number of payment or subscription programs. One such program can include an annual premium for on-demand dental duplication services, such as by paying the first six months up-front and monthly billing beginning for months thereafter. Up-front charges can be used to cover costs for denture duplication kits, storage, maintenance, and other expenses. In various embodiments, annual renewals may be billed in weekly, biweekly, monthly, quarterly, semiannually, or in other installments. In some embodiments, if, at any time after a specific period (e.g. a thirty-six month period), a denture wearer should lose their denture and need it replaced, a zero-cost duplicate denture that is an exact replica of the wearer's denture can be fabricated by a dental laboratory with proper certification and delivered to the wearer within a short period, e.g. two or three business days. In some instances, if a denture wearer should need a replacement denture prior to thirty-six months, the as-yet unpaid monthly premiums (up to thirty-six months) may be required at the time the service is needed and prior to replacement denture fabrication. Subscribers to dental duplication/replacement/replication services described herein may be issued a new denture duplication kit from time to time, e.g. every thirty-six months. This process can be used to ensure that archived denture molds and STL files remain consistent with the subscriber's existing dentures and to address the issues of normal wear and oral changes that can occur over time. In the event that subscribers remain in good standing by paying their monthly premiums and performing any other required tasks as defined by their contracts, their zero additional cost duplicate denture can be available on demand.
[0057] In some instances, upon signing up for a denture duplication/replacement/replication service and delivery of a first 6-month premium payment, a denture wearer or their surrogate or caretaker may receive a kit, package, or box containing everything needed to make an in-home denture mold of the denture(s) they wish to protect.
[0058] In various embodiments, functionality may not be held strictly to the use of a protective “duplicate denture on demand” feature. Additionally, consumers wishing to keep their “exact smile” for life can benefit from the invention. It can be common for denture wearers to replace their dentures every 10 to 12 years due to denture aging, and changes to oral anatomy. Many denture wearers experience dissatisfaction with the aesthetic results of their smile after new dentures are fabricated. It is rare that new dentures look the same as those that are being replaced. Having a “duplicate denture on demand” allows for a consumer to maintain their “exact smile” for life and to make their dentures new again whenever they feel the need or desire. In order to maintain an ideal fit, consumers may opt to revisit a dentist occasionally to have a reline of their denture completed. A reline is an addition of acrylic to the tissue side of one's denture. This addition is sometimes necessary to improve fit if changes have occurred to oral anatomy i.e. severe weight loss, atrophy, etc. Even if such reline is needed, no other aesthetic or dimensional changes will ever occur since an “exact replica duplicate denture” will always be available.
[0059] An alternative method to the above description of invention may be one of directly using a 3D scanner to scan existing dentures. This may be applicable in situations where group protection of multiple consumers is needed. In some example embodiments, nursing homes may desire that residents' dentures be digitally archived to provide duplicate denture fabrication if needed. In such instances, a dental laboratory/branded company representative may conduct an onsite visit where dentures are scanned directly using a portable scanner, bypassing the need for the analog denture duplication kit as previously described.
[0060] As used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise.
[0061] The publications discussed herein are provided solely for their disclosure prior to the filing, date of the present application. Nothing herein is to be construed as an admission that the present disclosure is not entitled to antedate such publication by virtue of prior disclosure. Further, the dates of publication provided may be different from the actual publication dates which may need to be independently confirmed.
[0062] It should be noted that all features, elements, components, functions, and steps described with respect to any embodiment provided herein are intended to be freely combinable and substitutable with those from any other embodiment. If a certain feature, element, component, function, or step is described with respect to only one embodiment, then it should be understood that that feature, element, component, function, or step can be used with every other embodiment described herein unless explicitly stated otherwise. This paragraph therefore serves as antecedent basis and written support for the introduction of claims, at any time, that combine features, elements, components, functions, and steps from different embodiments, or that substitute features, elements, components, functions, and steps from one embodiment with those of another, even if the description does not explicitly state, in a particular instance, that such combinations or substitutions are possible. It is explicitly acknowledged that express recitation of every possible combination and substitution is overly burdensome, especially given that the permissibility of each and every such combination and substitution will be readily recognized by those of ordinary skill in the art.
[0063] In many instances entities are described herein as being coupled to other entities. It should be understood that the terms “coupled” and “connected” (or any of their forms) are used interchangeably herein and, in both cases, are generic to the direct coupling of two entities (without any non-negligible (e.g., parasitic) intervening entities) and the indirect coupling of two entities (with one or more non-negligible intervening entities). Where entities are shown as being directly coupled together, or described as coupled together without description of any intervening entity, it should be understood that those entities can be indirectly coupled together as well unless the context clearly dictates otherwise.
[0064] While the embodiments are susceptible to various modifications and alternative forms, specific examples thereof have been shown in the drawings and are herein described in detail. It should be understood, however, that these embodiments are not to be limited to the particular form disclosed, but to the contrary, these embodiments are to cover all modifications, equivalents, and alternatives falling within the spirit of the disclosure. Furthermore, any features, functions, steps, or elements of the embodiments may be recited in or added to the claims, as well as negative limitations that define the inventive scope of the claims by features, functions, steps, or elements that are not within that scope.