Heat exchanger including a mixing and redistribution header
10591227 ยท 2020-03-17
Assignee
Inventors
- Xiangxun Lu (Zhejiang, CN)
- Jianlong JIANG (Zhejiang, CN)
- Jing Yang (Zhejiang, CN)
- Yubao Liu (Zhejiang, CN)
Cpc classification
F28D1/0435
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0243
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/05383
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0278
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2339/0444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/05366
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0273
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchanger including a mixing and redistribution header (20) at one end of the heat exchanger; multiple heat exchange tubes (30) in communication with the mixing and redistribution header (20). An upper cavity (21) and a lower cavity (22) in communication with each other are disposed in the mixing and redistribution header (20); a fluid entering the heat exchanger first of all flows into a part of the lower cavity (22) of the mixing and redistribution header (20), then is collected and mixed in the upper cavity (21) of the mixing and redistribution header (20), and is distributed into another part of the lower cavity (22) and flows out through a heat exchange tube (30) in communication with the lower cavity, a cross-sectional area of the upper cavity (21) being equal to or greater than a cross-sectional area of the lower cavity (22).
Claims
1. A heat exchanger, comprising: a mixing and redistribution header at one end of the heat exchanger; multiple heat exchange tubes in communication with the mixing and redistribution header; wherein an upper cavity and a lower cavity in communication with each other are disposed in the mixing and redistribution header; a fluid entering the heat exchanger first flows into a part of the lower cavity of the mixing and redistribution header, then is collected and mixed in the upper cavity of the mixing and redistribution header, and is distributed into another part of the lower cavity and flows out through a heat exchange tube of the multiple heat exchange tubes in communication with the lower cavity, a cross-sectional area of the upper cavity being equal to or greater than a cross-sectional area of the lower cavity; wherein the upper cavity and lower cavity are separated by a partition plate; wherein the upper cavity is partitioned into at least three sub-cavities by separating elements; wherein the at least three sub-cavities comprises a first sub-cavity, a second sub-cavity and a third sub-cavity; wherein the second sub-cavity is centrally located between the first sub-cavity and the third sub-cavity; wherein the second sub-cavity is in communication with the first sub-cavity via a first jump tube; and wherein the second sub-cavity is in communication with the third sub-cavity via a second jump tube.
2. The heat exchanger as claimed in claim 1, wherein the first jump tube has one end located in a middle position of the first sub-cavity and another end located in a middle position of the second sub-cavity; and wherein a second jump tube has one end located in a middle position of the third sub-cavity and another end located in a middle position of the second sub-cavity, wherein the first jump tube and second jump tube are connected to the second sub-cavity in adjacent positions, or the first jump tube and the second tube are aligned at least partially in a width direction of the mixing and redistribution header.
3. The heat exchanger as claimed in claim 1, wherein wall surfaces between the upper cavity and lower cavity are in communication via holes and/or slots, the lower cavity being partitioned into at least three sub-cavities.
4. The heat exchanger as claimed in claim 3, wherein the sub-cavities of the upper cavity being in corresponding communication with the sub-cavities of the lower cavity.
5. The heat exchanger as claimed in claim 4, wherein a middle section on a wall surface between the upper cavity and lower cavity is in corresponding communication with an inlet cavity of the heat exchanger, two end sections thereof are in corresponding communication with outlet cavities of the heat exchanger respectively, and the wall surface at the two end sections is provided with holes or slots of a size smaller than those in the wall surface at the middle section.
6. The heat exchanger as claimed in claim 5, wherein the sums of the cross-sectional areas of the holes and/or slots provided in a left end section of the two end sections, the middle section and a right end section of the two end sections are S1, S2 and S3 respectively, the lengths of these in a direction perpendicular to the longitudinal direction of the heat exchange tubes are set to be L1, L2 and L3 respectively, and at least one of the following conditions is satisfied:
0.8L2/((L1+L3)/2)1.2,
0.8L1/L31.2 S2 is 1-2 times as large as S1 or S3;
0.9(S1/S3)/(L1/L3)1.1.
7. The heat exchanger as claimed in claim 1, wherein the heat exchanger also comprises an inlet header and an outlet header, or an inlet/outlet header, which is/are in communication with the mixing and redistribution header via heat exchange tubes, the heat exchange tubes being flat tubes.
8. The heat exchanger as claimed in claim 7, wherein a distributing tube is disposed in an inlet cavity in the inlet header or inlet/outlet header, and a collecting tube is disposed in an outlet cavity in the outlet header or inlet/outlet header.
9. The heat exchanger as claimed in claim 8, wherein the upper cavity and lower cavity are a single-piece structure or a combined structure, wherein the ratio of the numbers of the heat exchange tubes connected to the inlet cavity and outlet cavity is in the range 0.8-1.2, and the heat exchange tubes are flat tubes.
10. The heat exchanger as claimed in claim 1, wherein wall surfaces between the upper cavity and lower cavity are in communication via holes and/or slots, the lower cavity being partitioned into at least three sub-cavities.
11. The heat exchanger as claimed in claim 2, wherein wall surfaces between the upper cavity and lower cavity are in communication via holes and/or slots, the lower cavity being partitioned into at least three sub-cavities.
12. The heat exchanger as claimed in claim 1, wherein each end of each jump tube is arranged in a respective sub-cavity of the at least three sub-cavities.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and/or other aspects and advantages of the present invention will be made clear and easy to understand by the following description of preferred embodiments in conjunction with the accompanying views, wherein:
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DETAILED DESCRIPTION
(20) The technical solution of the present invention is explained in further detail below by means of embodiments in conjunction with the accompanying views 7-17. In this description, identical or similar view labels indicate identical or similar components. The following explanation of embodiments of the present invention with reference to the accompanying views is intended to explain the overall inventive concept of the present invention, and should not be interpreted as limiting the present invention.
(21) Specific reference is made to
(22) The inlet/outlet header 10 is disposed at a bottom end of the heat exchanger, the mixing and redistribution header 20 is disposed at a top end of the heat exchanger, and the multiple heat exchanger tubes 30 (such as flat tubes) are disposed between the inlet/outlet header 10 and the mixing and redistribution header 20. In this embodiment, an upper cavity and a lower cavity in communication with each other are disposed in the mixing and redistribution header 20; a fluid entering the heat exchanger first of all flows into a part of the lower cavity of the mixing and redistribution header 20, then is collected and mixed in the upper cavity of the mixing and redistribution header 20, and is distributed into another part of the lower cavity and flows out through a heat exchange tube in communication with the lower cavity, a cross-sectional area of the upper cavity being equal to or greater than a cross-sectional area of the lower cavity.
(23) As the figure shows, the mixing and redistribution header 20 takes the form of two cavities; for example, a partition plate 52 is provided in the longitudinal direction of the mixing and redistribution header 20 (i.e. the left-right direction in the plane of the paper in
(24) Specifically referring to
(25) In other words, a wall surface between the upper cavity 21 and lower cavity 22 may be provided with multiple holes and/or slots to achieve communication, but the specific manner is not limited to the specific form shown in
(26) In the prior art, the refrigerant will experience gas/liquid separation at the outlet of the flat tube; this is unfavorable for distribution. To ensure that such gas/liquid separation no longer occurs, in the present invention, the cross-sectional area of the upper cavity 21 is designed to be equal to or greater than the cross-sectional area of the lower cavity 22 (as shown in
(27) If the lower cavity is too small, then even if gas/liquid separation has occurred inside the upper cavity, liquid will be located at the bottom of the upper cavity due to the action of gravity; injection holes/slots are distributed at the bottom, and if high-speed injection is begun in the vicinity thereof, liquid refrigerant will be scattered again, and a very good mixing effect will occur; such a distribution effect will also be very good.
(28) In the example shown in
(29) Referring to
(30) In this embodiment, the number of flat tubes connected to the inlet cavity 12 is set to be A1, the number of flat tubes connected to the outlet cavity 11 is set to be A2, and the number of flat tubes connected to the outlet cavity 13 is set to be A3. The numbers of flat tubes 30 connected to the inlet/outlet cavities 11-13 in the heat exchanger are generally set such that: the ratio of the numbers of flat tubes connected to any two cavities (i.e. the ratio of any two of A1, A2 and A3) is in the range 0.8-1.2, in order to ensure the uniformity of outgoing air. Thus, in the blower form shown in
(31) In order to achieve better uniformity of outgoing air, it is necessary for the refrigerant in the tubes of the entire heat exchanger to be uniformly distributed, and for the heat exchanger surface temperature to be distributed in a regular pattern. A conventional solution in the prior art is to: make the flow speed of refrigerant higher in a cavity section entering the flat tubes, but artificially increase flow resistance in a cavity section at the flat tube outlets, such that the flow resistance affecting distribution can lower the specific weight, so as to obtain a better distribution effect.
(32) However, in comparison, in the heat exchanger shown in
(33) Looking back at
(34) Thus, refrigerant from the inlet cavity 12 flows to the second sub-cavity 222, then flows into the upper cavity 21 through holes 53 and/or slots 53 (not shown), then flows to two ends of the upper cavity 21, and is distributed into the first sub-cavity 221 and third sub-cavity 223, again through holes 53 and/or slots 53, then flows to the outlet cavities 11 and 13 through flat tubes 30, and finally flows out of the heat exchanger.
(35) The following explanation shall focus on the method of the present invention for improving the uniform distribution of refrigerant that is distributed, in a middle section of the mixing and redistribution header 20, to two ends.
(36) In order to achieve uniform distribution of the refrigerant that is distributed, in the middle section of the mixing and redistribution header 20, to the two ends, holes 53 or slots 53 smaller than those in the wall surface of the partition plate 52 in the middle section may be provided in the wall surface of the partition plate 52 in two end sections of the upper cavity 21 (as shown in
(37) To ensure uniform distribution of refrigerant and uniform outgoing air temperature, the present invention employs an arrangement in which the sums of the cross-sectional areas of the holes and/or slots in a left end section of the two end sections, the middle section and a right end section of the two end sections are S1, S2 and S3 respectively, the lengths of these three cavity sections in a direction perpendicular to the longitudinal direction of the flat tubes 30 are L1, L2 and L3 respectively, and the arrangement within the mixing and redistribution header must satisfy at least one of the following conditions:
(38) L2/((L1+L3)/2)=0.8-1.2, L1/L3=0.8-1.2; S2 is 1-2 times as large as S1 or S3; (S1/S3)/(L1/L3)=0.9-1.1.
(39) Of course, ideally, all of the ratios in the equations above are 1. The number of flat tubes which can be accommodated within the length of the header is not necessarily a multiple of three, and furthermore, in certain applications, the blower might not be on the center line of the heat exchanger; therefore, it is also feasible for the ratios to be set at smaller fluctuating values.
(40) Reference is made to
(41) In this embodiment, not only are an upper cavity and a lower cavity employed in the mixing and redistribution header, the upper cavity and lower cavity thereof are blocked by separating elements 51. The upper cavity 21 is also partitioned into three sub-cavities, namely a first sub-cavity 211, a second sub-cavity 212 and a third sub-cavity 213, by separating elements 51 disposed in the up-down direction in the plane of the paper. These three cavities are also in communication with three sub-cavities of the lower cavity respectively by means of holes 53 and/or slots 53, i.e. the first sub-cavity 211 in the upper cavity is in communication with a first sub-cavity 221 in the lower cavity, the second sub-cavity 212 in the upper cavity is in communication with a second sub-cavity 222 in the lower cavity, and the third sub-cavity 213 in the upper cavity is in communication with a third sub-cavity 223 in the lower cavity. At this time, the second sub-cavity 212 is in communication with the first and third sub-cavities 211 and 213 via jump tubes 54 and 54 respectively, so that the amounts of refrigerant distributed to the two ends can be made more uniform by increasing the flow resistance in the flow paths of the refrigerant distributed to the left and right ends. Specifically, the second sub-cavity 212 is a middle section of the upper cavity, and the first and third sub-cavities 211 and 213 are a left end section and a right end section of the upper cavity 21 respectively.
(42) Referring to
(43) It can be understood that the above example only concerns the case where there are three sub-cavities. If a smaller or greater number of sub-cavities are provided, a person skilled in the art could set the positions of the jump tubes as required in order to connect any two sub-cavities.
(44) Preferably, a distributing tube 14 and collecting tubes 15 may also be disposed in the inlet/outlet header 10 of the heat exchanger, to obtain a better distribution effect (as shown in
(45) Reference is made to
(46) In this example, a part of a cavity of the inserted collecting/distributing tube 70 causes fluid from the inlet cavity of the heat exchanger to enter same, while the remaining part of the cavity of the inserted collecting/distributing tube 70 collects and mixes the fluid, and distributes it into a cavity of the mixing and redistribution header. The cross-sectional area of the cavity of the inserted collecting/distributing tube 70 is equal to or larger than the cross-sectional area of the remaining cavity (besides the cavity of the collecting/distributing tube) in the mixing and redistribution header.
(47) As can be seen from
(48) In order to average out the amounts of refrigerant flowing to the two end sections from the middle section of the mixing and redistribution header 20, it is also possible to insert two collecting/distributing tubes into the mixing and redistribution header 20. Referring to
(49) When a fluid (i.e. refrigerant) has flowed from the inlet cavity 12 of the inlet/outlet header 10 into the second sub-cavity 222 and has been mixed, it flows via holes 53 or slots 53 into the first and second collecting/distributing tubes 71 and 72, then is distributed into the first and third sub-cavities 221 and 223 by holes 53 or slots 53 in the corresponding collecting/distributing tubes 71 and 72 respectively, then flows into the outlet cavities 11 and 13 respectively of the inlet/outlet header 10 through the flat tubes 30, and finally flows out of the heat exchanger through the outlet tubes 11 and 13.
(50) The insertion of a collecting/distributing tube into the header can improve refrigerant distribution, but when distribution of refrigerant to two ends is performed in a middle section, non-uniform distribution will still occur to a greater or lesser extent. To solve the problem of balancing distribution by increasing flow resistance, the flow path of the collecting/distributing tube 70 can be artificially increased at the partition plate 51. As
(51) Although two heat exchangers are used to obtain more uniform outgoing air temperature in the prior art, two heat exchangers have some drawbacks:
(52) 1. Compared with a single heat exchanger, multiple heat exchangers of the same thickness use more headers, so have a higher cost.
(53) 2. Distribution is more difficult with a wider core, and a uniform outgoing air temperature likewise cannot be obtained with non-uniform distribution.
(54) 3. There are more connecting tubes, and processing requirements are higher and complex.
(55) 4. Connecting tubes take up a certain amount of space, so the heat exchange area is affected.
(56) 5. The refrigerant flow path is longer, so flow resistance will be greater.
(57) 6. Refrigerant undergoes a phase change during heat exchange; the circulation cross section arrangement is not rational.
(58) The present invention has the following characteristics and advantages:
(59) 1. In the case of a heat-pump-type heat exchanger, a two-loop flow path arrangement can be provided, and in the case of a shorter core arrangement, a more economical flow speed can be obtained. Two or more cavities are provided inside a two-loop middle header, and a better redistribution effect can be obtained through gravity and the positions of holes or slots.
(60) 2. On a single heat exchanger, by designing the middle as an inlet section and two ends as outlet sections, a uniform outgoing air temperature can be obtained at an air outlet of an indoor air conditioning machine, increasing the level of comfort of the air conditioning.
(61) 3. Compared with two heat exchangers, not only are the abovementioned functions realized, but also:
(62) a) the cost is lower;
(63) b) the product has fewer welding joints, increasing the manufacturability of the product;
(64) c) the outgoing air temperature is more uniform.
(65) The above are merely some embodiments of the present invention. Those skilled in the art will understand that changes may be made to these embodiments without departing from the principles and spirit of the overall inventive concept herein. The scope of the present invention is defined by the claims and their equivalents.
(66) While the present disclosure has been illustrated and described with respect to a particular embodiment thereof, it should be appreciated by those of ordinary skill in the art that various modifications to this disclosure may be made without departing from the spirit and scope of the present disclosure.