Ionone stabilisers for nitrocellulose-based propellants
10590047 ยท 2020-03-17
Assignee
Inventors
Cpc classification
C06B25/26
CHEMISTRY; METALLURGY
C06B25/20
CHEMISTRY; METALLURGY
C07C49/21
CHEMISTRY; METALLURGY
International classification
C06B25/26
CHEMISTRY; METALLURGY
C06B25/20
CHEMISTRY; METALLURGY
C07C49/21
CHEMISTRY; METALLURGY
C07C39/07
CHEMISTRY; METALLURGY
Abstract
The present disclosure is directed to a nitrocellulose-based propellant composition comprising: (a) a nitrate ester-based propellant comprising nitrocellulose; and (b) a stabiliser comprising a non-aromatic compound (12) consisting of a general ionone formula (12-I), (12-II), (12-III) or (12-IV): ##STR00001##
wherein R.sup.1 represents a ketone, hydroxyl, carboxyl, aldehyde or an unsaturated alkyl group, preferably C(O)CH.sub.3 (corresponding to alpha, beta, gamma and pseudo ionone).
Claims
1. A nitrocellulose-based propellant composition comprising: (a) a nitrate ester-based propellant comprising nitrocellulose; and (b) a stabiliser comprising a non-aromatic compound consisting of a general ionone formula (12-I), (12-II), (12-III) or (12-IV): ##STR00031## wherein R.sup.1 represents a ketone, hydroxyl, carboxyl, aldehyde, an (un)saturated alkyl group or C(O)CH.sub.3.
2. The propellant composition according to claim 1, wherein the nitrate ester-based propellant consists of nitrocellulose alone as a single base or of a mixture comprising nitrocellulose in combination with at least a blasting oil and/or at least one energetic additive as a double or higher base.
3. The propellant composition according to claim 1, wherein the non-aromatic compound is a substance capable of reacting by H-abstraction with radical groups formed by degradation of the nitrate ester to form a first by-product capable of further reacting with NOx and/or alkoxy groups formed by degradation of the nitrate ester to form a second by-product comprising no NNO groups.
4. The propellant composition according to claim 3, wherein the second by-product is capable of reaction with radical groups formed by degradation of the nitrate ester for forming third and subsequent by-products capable of reacting with such radical alkoxy groups or with NOx.
5. The propellant composition according to claim 2, wherein the blasting oil comprises at least a nitrated polyol obtainable by nitration of polyol selected from a group consisting of glycerol, glycol, diethylene glycol, triethylene glycol and metriol, and wherein the at least one energetic additive is an energetic plasticizer selected from the group of nitramines, including butyl-NENA, dinitrodiazaalkane (DNDA), or is an explosive comprising RDX, HMX, FOX-7, FOX-12, CL20.
6. The propellant composition according to claim 1, wherein R.sup.1 represents one of: acetyl ketone C(O)CH.sub.3; or a component of formula ##STR00032## wherein R.sup.2 represents CH.sub.2OH, CHO, or, CH.sub.2OC(O)R.sup.3, R.sup.3 represents alkyl group substituted or not, and wherein said non-aromatic compound is retinyl palmitate.
7. The propellant composition according to claim 1, wherein the non-aromatic compound is present in the composition in an amount comprised between 0.1 and 5.0 wt. %, with respect to the total weight of the composition.
8. The propellant composition according to claim 1, further comprising an aromatic compound as complementary stabiliser.
9. The propellant composition according to claim 1, wherein the nitrate ester based propellant comprises not more than 60 wt. % nitroglycerine, with respect of the total weight of nitrate ester based propellant.
10. A method comprising: stabilising a nitrate ester based propellant comprising nitrocellulose with a non-aromatic component of a general formula (12-I), (12-II), (12-III) or (12-IV): ##STR00033## wherein: R.sup.1 represents ketone, hydroxyl, aldehyde, carboxyl or unsaturated alkyl group.
11. The propellant composition according to claim 7, wherein the non-aromatic compound is present in the composition in an amount comprised between 0.2 and 2.0 wt. %, with respect to the total weight of the composition.
12. The propellant composition according to claim 11, wherein the non-aromatic compound is present in the composition in an amount comprised between 0.5 and 1.0 wt. %, with respect to the total weight of the composition.
13. The propellant composition according to claim 9, wherein the nitrate ester based propellant comprises between 5 and 45 wt. %, with respect of the total weight of nitrate ester based propellant.
14. The propellant composition according to claim 13, wherein the nitrate ester based propellant comprises between 7 and 22 wt. % nitroglycerine, with respect of the total weight of nitrate ester based propellant.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) For a fuller understanding of the nature of the present invention, reference is made to the following detailed description taken in conjunction with the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE INVENTION
(8) As illustrated in
(9) A non-aromatic compound 12 comprised in a stabiliser as used in the present invention has a general formula (12-I), (12-II), (12-III) or (12-IV):
(10) ##STR00014##
wherein R.sup.1 represents a ketone, hydroxyl, carboxyl, aldehyde or (un)saturated alkyl group.
(11) The non-aromatic compound of formula (12-I) is preferably alpha ionone 12-Ia, wherein R.sup.1 is C(O)CH.sub.3:
(12) ##STR00015##
(13) The R.sup.1 group of the non-aromatic compound of formula (12-IV) is preferably:
(14) ##STR00016##
In a preferred embodiment, the stabiliser corresponds to pseudo ionone.
(15) Not wishing to be bound by any theory, it is believed that a stabiliser 12, as defined in the present invention contains a very labile proton which can react with radical alkoxy groups 2 and NOx species (
(16) It has been observed that even better stabilisation was obtained when combining a non-aromatic compound of formula (12) with an aromatic compound as complementary stabiliser yielding a synergistic effect on stabilisation as illustrated in
(17) For example, a substituted phenol compound (13) can be used as a complementary stabiliser producing little to no carcinogenic and mutagenic by-products in the present invention together with the non-aromatic compound (12). Said complementary stabiliser can also be used instead of, rather than together with the non-aromatic compound (12), but the combination of a non-aromatic component (12) with a substituted phenol compound (13) yielded enhanced stabilisation. Said phenol compound has the following general formula (13-I):
(18) ##STR00017##
(19) Wherein R.sup.3 represents: (i) H, (ii) alkyl substituted or not, or (iii) an alkoxy group, preferably not an aromatic group bound to the phenol through a ketone; and R.sup.4 and R.sup.5 are same or different, and represent (i) alkyl substituted or not, or (ii) alkoxy group. In a preferred embodiment, R.sup.3 represents CH.sub.3. Again, R.sup.4 and R.sup.5 can be same, and preferably represent CH.sub.3, yielding a complementary stabiliser of formula (13-Ia):
(20) ##STR00018##
(21) In another embodiment, R.sup.3 represents H. R.sup.4 and R.sup.5 are then preferably same. R.sup.4 and R.sup.5 can be alkyls, in particular tert-C.sub.4H.sub.9. Alternatively, R.sup.4 and R.sup.5 can be an alkoxy group, advantageously, methoxy, yielding a complementary stabiliser of formula (13-Ib):
(22) ##STR00019##
(23) Alternatively, R.sup.4 and R.sup.5 may represent tert-C.sub.4H.sub.9.
(24) In an alternative embodiment, a trialkoxy benzene (14) can also be used as complementary stabiliser producing little to no carcinogenic and mutagenic by-product in the present invention. Said trialkoxy benzene 14 has the following general formulae (14-I) or (14-II):
(25) ##STR00020##
Wherein R.sup.6, R.sup.7 and R.sup.8 are same or different and represent C.sub.1-5 alkyl unsubstituted or substituted with an alkoxy group.
(26) R.sup.6 and R.sup.8 in formulae (14-I) or (14-II) preferably represent CH.sub.3. More preferably, R.sup.7 represents one of:
(27) ##STR00021## a polymeric alkoxylated chain, preferably endcapped with a benzene of formula (14-I) of the type,
(28) ##STR00022##
(29) wherein n is comprised between 1 and 20, preferably between 3 and 10.
(30) In an alternative embodiment, an aromatic compound (15) having a general formula (15-I) can be also used as a complementary stabiliser together with a non-aromatic compound (12) in the present invention or, alternatively, on its own,
(31) ##STR00023##
Wherein: R.sup.9 represents, alkyl substituted or not; R.sup.10 represents
(32) (i) H;
(33) (ii) unsaturated alkyl group;
(34) ##STR00024## R.sup.11 represents, H, alkyl substituted or not, or OR.sup.15; R.sup.12 represents, alkyl substituted or not, aromatic ring substituted or not, or OR.sup.15; R.sup.13 represents, alkyl substituted or not, aromatic ring substituted or not, or OR.sup.16; R.sup.14 represents, aromatic ring substituted or not; R.sup.15 represents, alkyl substituted or not, or aromatic ring substituted; R.sup.16 represents, alkyl substituted or not, or aromatic ring substituted In a preferred embodiment, R.sup.9 represents C.sub.1-5 alkyl substituted or not, preferably CH.sub.3; Further, it is preferred that R.sup.17 represents:
(35) ##STR00025## wherein R.sup.17 represents H, alkyl substituted or not, or aromatic ring substituted or not. For example, eugenol (15-III) or isoeugenol (15-IV) are suitable complementary stabilisers according to the present invention.
(36) ##STR00026##
(37) A more preferred embodiment of composition according to the present invention comprises a curcumin derivative of formula (15-II) as stabiliser,
(38) ##STR00027##
Wherein R.sup.9 and R.sup.18 are same or different and represent alkyl substituted or not, preferably C.sub.1-5, more preferably CH.sub.3; R.sup.11 and R.sup.19 are same or different and represent H or alkyl substituted or not (e.g., C.sub.1-5 alkyl), wherein each of R.sup.9 and R.sup.18, and R.sup.11 and R.sup.19, are preferably same, and more preferably both are H.
(39) In another alternative embodiment, a substituted phenol compound (16) having the general formula (16-I) can also be used as a complementary stabiliser:
(40) ##STR00028##
(41) wherein: R.sup.20, R.sup.21 and R.sup.22 are the same or different and represent: (i) alkyl-substituted or not, (ii) alkoxy group.
(42) In another alternative embodiment, a substituted phenol compound (17) having the general formula (17-I) can also be used as a complementary stabiliser:
(43) ##STR00029##
wherein: R.sup.23, R.sup.24, R.sup.25 and R.sup.26 are the same or different and represent: (i) alkyl-substituted or not, (ii) alkoxy group.
(44) In another alternative embodiment, a tocopherol-class compound (18) with the general formula (18-I) can also be used as a complementary stabiliser:
(45) ##STR00030##
wherein: X is oxygen or nitrogen; R.sup.27 is selected from the group consisting of hydrogen, alkyl, alkenyl, alkynyl, aryl, heteroaryl, carboxylic acid, carboxylate, ester, saccharide, alkoxy-linked saccharide, alcohol, and ether; R.sup.28 is selected from the group consisting of hydrogen methyl, benzyl carboxylic acid, benzyl carboxylate, benzylester, and saccharide; R.sup.29 is selected from the group consisting of hydrogen, methyl, benzyl carboxylic acid, benzyl carboxylate, benzylester and, saccharide; R.sup.30 is selected from the group consisting of methyl, benzyl carboxylic acid, benzyl carboxylate, benzylester, and saccharide; R.sup.31 is selected from the group consisting of alkyl and alkenyl; Wherein when X is nitrogen, said nitrogen is substituted with R.sup.32, wherein R.sup.32 is selected from the group consisting of hydrogen and methyl.
(46) Surprisingly a stabiliser comprising the non-aromatic compound 12 and a complementary stabiliser comprising an aromatic selected from one or more of a substituted phenol compound (13, 16 or 17), a trialkoxy benzene (14), an aromatic compound (15) or a tocopherol species (18) provides a synergic stabilising effect. For example,
(47) The propellant composition of the present invention may be a single base propellant, wherein the nitrate ester propellant consists of nitrocellulose only or a double base propellant, wherein nitrocellulose is combined with a blasting oil and/or at least one energetic additive. The most common blasting oil is nitroglycerine.
(48) A propellant composition according to the present invention comprises a stabiliser comprising a non-aromatic compound (12), for example consisting of formula (12-I), preferably in an amount comprised between 0.1 and 5.0 wt. %, more preferably between 0.2 and 2.0 wt. %, most preferably between 0.5 and 1.5 wt. %, with respect to the total weight of the composition.
(49) Unless otherwise specified, the expression substituted or not is to be construed as any H in a molecule may be substituted by any of an alkyl, alkene, or an aromatic ring. A propellant composition is considered as being a nitrocellulose-based propellant composition if it comprises at least 40 wt. % nitrocellulose, based on the total weight of the composition.
(50) Beside a nitrate ester based propellant and a stabiliser, a propellant composition according to the present invention may comprise additives. In particular, it may comprise one or more of the following additives: (a) a potassium salt, such as potassium nitrate (KNO.sub.3) or sulphate (K.sub.2SO.sub.4), preferably in an amount comprised between 0.01 and 1.5 wt. %; (b) combustion moderators such as phthalates, centralite or citrate derivatives, preferably in an amount comprised between 0.5 and 10.0 wt. %; (c) an anti-static agent such as graphite, preferably in an amount comprised between 0.01 and 0.5 wt. %; and (d) calcium carbonate, preferably in an amount comprised between 0.01 and 0.7 wt. %,
Wherein the wt. % are expressed in terms of the total weight of the propellant composition.
(51) An example of propellant composition according to the present invention is listed in Table 1.
(52) TABLE-US-00001 TABLE 1 typical propellant compositions according to the present invention single base double base component wt. % wt. % nitrocellulose 89.0-96.0 82.0-86.0 nitroglycerine 0.0 7.0-11.0 KNO.sub.3 0.5-1.0 0.5-1.0 dibutylphthalate 3.0-7.0 3.0-7.0 graphite 0.2-0.4 0.2-0.4 calcium carbonate <0.7 <0.7 stabiliser of formula (12) 0.15-2.0 0.15-2.0
Experimental Tests
(53) STANAG 4582 (Ed. 1) of Mar. 9, 2007 entitled Explosives, nitrocellulose based propellants, stability test procedure and requirements using heat flow calorimetry, defines an accelerated stability test procedure for single-, double-, and triple base propellants using heat flow calorimetry (HFC). The test is based on the measurement of the heat generated by a propellant composition at a high temperature. Fulfillment of the STANAG 4582 (Ed.1) test qualifies a propellant composition for a 10 year stability at 25 C.
(54) A sample of propellant composition is enclosed in a hermetically sealed vial and positioned in a heat flow calorimeter having a measuring range corresponding to 10 to 500 W/g. The sample is heated and maintained at a constant temperature of 90 C. for the whole duration of the test and the heat flow is measured and recorded. A heat flow not exceeding 350 W/g for a period of 3.43 days at 90 C. is considered to be equivalent to at least 10 years of safe storage at 25 C. The graphs of
(55)
(56) Stabilisers comprising a non-aromatic component such as 12-Ia and 12-IVa according to the present invention are advantageous over conventional stabilisers (i.e. DPA 5 and AKII 4) because, (a) Contrary to DPA and Akardite, stabilisers according to the present invention do not generate any NNO carcinogenic by-product upon their stabilisation activity. (b) DPA curve (dotted line) for double based propellant in
(57)
(58)
(59) It can be seen that the two best stabiliser compositions are the ones according to the present invention, namely, a non-aromatic compound of formula 12-Ia used alone or in combination with a complementary stabiliser of formula 15-III.
(60)
(61) The propellant compositions of the present invention mark the beginning of the use of a new generation of stabilisers which can be referred to as green or environ mentally-friendly stabilisers, which combine efficient, long term stability of nitrocellulose-based propellants without formation of any detectable amounts of carcinogenic or mutagenic by-products.