Retrofit motorized actuator for remote fluid control
10591080 ยท 2020-03-17
Assignee
Inventors
Cpc classification
F16K31/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7065
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/0491
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K31/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/0647
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A retrofit motorized actuator assembly is attachable to a portion of a fluid pipe having a manually actuated valve connected in series. The valve includes a cantilevered valve handle manually rotatable about a valve axis. The retrofit motorized actuator assembly includes a motorized actuator including a drive shaft extension rotatably controllable by the motorized actuator about a drive shaft axis. A mounting assembly is configured to fixedly attach to the portion of the fluid pipe and also fixedly position the motorized actuator wherein the drive shaft axis of the motorized actuator is aligned with the valve axis. A quick connect clamp is configured to fixedly attach together both the drive shaft extension and the cantilevered valve handle. The quick connect clamp is configured to be attachable and removable with just the use of a user's hands without the need for auxiliary tools.
Claims
1. A retrofit motorized actuator assembly comprising a plurality of separate components attachable to a portion of a fluid pipe extending along a longitudinal direction having a manually actuated fluid valve connected in series along the portion of the fluid pipe, the fluid valve including a cantilevered valve handle manually rotatable about a valve axis that is perpendicular to the longitudinal direction for opening and closing the fluid valve, the retrofit motorized actuator assembly comprising: a first and second pipe clamp each configured to fixedly attach to the portion of the fluid pipe on either side of the fluid valve; a first and second adjustable bracket fixedly attachable to their respective first and second pipe clamps, each adjustable bracket translatably adjustable in relation to the pipe clamp in a direction perpendicular to the longitudinal direction; a mounting plate including a first set of bracket mounting apertures disposed at one end of the mounting plate and a second set of bracket mounting apertures disposed at the other end of the mounting plate, the first and second set of bracket mounting apertures used to fixedly attach to their respective adjustable brackets with fasteners, the mounting plate also including a set of actuator mounting apertures; a motorized actuator fixedly attachable to the mounting plate with additional fasteners through the use of the set of actuator mounting apertures, the motorized actuator including a drive shaft extension rotatably controllable by the motorized actuator, the drive shaft extension extendable through the mounting plate; a drive lever connectable to the drive shaft extension, the drive lever configured to be adjacently disposed in parallel to the cantilevered valve handle; a quick connect clamp configured to fixedly attach together both the drive lever and the cantilevered valve handle, wherein the quick connect clamp is attachable and removable with just the use of a user's hands; wherein the set of actuator mounting apertures provide at least two positions for the motorized actuator to be fixedly attached to the mounting plate, the at least two positions being disposed along the longitudinal direction.
2. The retrofit motorized actuator assembly of claim 1, wherein the quick connect clamp is configured to be attachable and removable without the use of external tools or devices.
3. The retrofit motorized actuator assembly of claim 1, wherein the quick connect clamp is a separate part from the drive lever.
4. The retrofit motorized actuator assembly of claim 1, wherein the quick connect clamp is part of the drive lever.
5. The retrofit motorized actuator assembly of claim 1, wherein the quick connect clamp is a ring configured to slide over and couple together the drive lever and the cantilevered valve handle.
6. The retrofit motorized actuator assembly of claim 1, wherein the quick connect clamp is a U-shaped structure with a hand-releasable locking fastener.
7. The retrofit motorized actuator assembly of claim 1, wherein the quick connect clamp is a two-part assembly held together with at least one hand-releasable locking fastener.
8. The retrofit motorized actuator assembly of claim 1, wherein the first and second pipe clamp each comprise two parts held together with at least one fastener.
9. The retrofit motorized actuator assembly of claim 1, wherein the set of actuator mounting apertures includes a centered slot elongated along the longitudinal direction.
10. The retrofit motorized actuator assembly of claim 1, wherein the set of actuator mounting apertures includes a plurality of thru holes disposed along the longitudinal direction.
11. The retrofit motorized actuator assembly of claim 1, wherein the drive lever includes a drive shaft key aperture configured to match the shape of the drive shaft extension.
12. The retrofit motorized actuator assembly of claim 1, wherein the motorized actuator includes at least one set of wires connectable to controlling electronics and/or devices.
13. The retrofit motorized actuator assembly of claim 1, wherein the motorized actuator includes a wireless communication system connectable to controlling electronics and/or devices.
14. The retrofit motorized actuator assembly of claim 1, wherein the set of actuator mounting apertures provide a plurality of positions for the motorized actuator to be fixedly attached to the mounting plate, the plurality of positions being disposed along the longitudinal direction.
15. A retrofit motorized actuator assembly comprising a plurality of separate components attachable to a portion of a fluid pipe extending along a longitudinal direction having a manually actuated fluid valve connected in series along the portion of the fluid pipe, the fluid valve including a cantilevered valve handle manually rotatable about a valve axis that is perpendicular to the longitudinal direction for opening and closing the fluid valve, the retrofit motorized actuator assembly comprising: a motorized actuator including a drive shaft extension rotatably controllable by the motorized actuator about a drive shaft axis; a mounting assembly configured to fixedly attach to the portion of the fluid pipe and also fixedly position the motorized actuator wherein the drive shaft axis of the motorized actuator is aligned with the valve axis; a drive lever connectable or connected to the drive shaft extension, the drive lever configured to be adjacently disposed in parallel to the cantilevered valve handle; a quick connect clamp configured to fixedly attach together both the drive lever and the cantilevered valve handle, wherein the quick connect clamp is attachable and removable with just the use of a user's hands, wherein the quick connect clamp is a ring configured to slide over and couple together the drive lever and the cantilevered valve handle, wherein the ring of the quick connect clamp is a single ring or a rigid ring.
16. A retrofit motorized actuator assembly comprising a plurality of separate components attachable to a portion of a fluid pipe extending along a longitudinal direction having a manually actuated fluid valve connected in series along the portion of the fluid pipe, the fluid valve including a cantilevered valve handle manually rotatable about a valve axis that is perpendicular to the longitudinal direction for opening and closing the fluid valve, the retrofit motorized actuator assembly comprising: a motorized actuator including a drive shaft extension rotatably controllable by the motorized actuator about a drive shaft axis; a mounting assembly configured to fixedly attach to the portion of the fluid pipe and also fixedly position the motorized actuator wherein the drive shaft axis of the motorized actuator is aligned with the valve axis; a quick connect clamp configured to fixedly attach together both the drive shaft extension and the cantilevered valve handle, wherein the quick connect clamp is attachable and removable with just the use of a user's hands, wherein the quick connect clamp is a ring configured to slide over and couple together the drive lever and the cantilevered valve handle, wherein the ring of the quick connect clamp is a single ring or a rigid ring.
17. A retrofit motorized actuator assembly comprising a plurality of separate components attachable to a portion of a fluid pipe extending along a longitudinal direction having a manually actuated fluid valve connected in series along the portion of the fluid pipe, the fluid valve including a cantilevered valve handle manually rotatable about a valve axis that is perpendicular to the longitudinal direction for opening and closing the fluid valve, the retrofit motorized actuator assembly comprising: a first and second pipe clamp each configured to fixedly attach to the portion of the fluid pipe on either side of the fluid valve; a first and second adjustable bracket fixedly attachable to their respective first and second pipe clamps, each adjustable bracket translatably adjustable in relation to the pipe clamp in a direction perpendicular to the longitudinal direction; a mounting plate including a first set of bracket mounting apertures disposed at one end of the mounting plate and a second set of bracket mounting apertures disposed at the other end of the mounting plate, the first and second set of bracket mounting apertures used to fixedly attach to their respective adjustable brackets with fasteners, the mounting plate also including a set of actuator mounting apertures, wherein the set of actuator mounting apertures includes a centered slot elongated along the longitudinal direction; a motorized actuator fixedly attachable to the mounting plate with additional fasteners through the use of the set of actuator mounting apertures, the motorized actuator including a drive shaft extension rotatably controllable by the motorized actuator, the drive shaft extension extendable through the mounting plate; a drive lever connectable to the drive shaft extension, the drive lever configured to be adjacently disposed in parallel to the cantilevered valve handle; a quick connect clamp configured to fixedly attach together both the drive lever and the cantilevered valve handle, wherein the quick connect clamp is attachable and removable with just the use of a user's hands.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate the invention. In such drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(29)
(30)
(31) The retrofit motorized actuator assembly 30 includes a first pipe clamp 32a and second pipe clamp 32b each configured to fixedly attach to the portion of the fluid pipe 12 on either side of the valve 14. The clamps 32 are designed and configured to grasp the tubular shape of the fluid pipe 12. It will be understood by those skilled in the art that many types and designs of clamps 32 could be utilized to fixedly attach to the fluid pipe 12. As shown herein, the clamps 32 are of a two part design where a multitude of fasteners 34 and nuts 36 exert a force on the clamp to fixedly attach it to the fluid pipe 12. It is also understood that the nut 36 could be removed and the fastener thread directly into the opposite side of the clamp 32 to create a preload, which is applicable to all the fasteners or fastening methods described later herein. The clamps 32 also include a riser portion 38 with a plurality of apertures 40 at varying heights which is best seen in
(32) Attachable to the pipe clamps 32a and 32b respectively are a first adjustable bracket 42a and a second adjustable bracket 42b. Again, fasteners 34 may be used to fixedly attach the pipe clamps 32 to the adjustable brackets 42. The adjustable brackets 42 can be fixedly attached to the clamps 32 at varying heights due to the plurality of apertures 40. It is understood by those skilled in the art that there are a large variety of designs and configurations that would allow one to fixedly adjust the height between the clamps 32 and adjustable brackets 42 as this application is not limited to the specific embodiment shown and taught herein. In general, the first and second adjustable brackets 42 are configured to fixedly attach to their respective first and second pipe clamps 32, where each adjustable bracket 42 is translatably adjustable in relation to the pipe clamp 32 in a direction perpendicular to the longitudinal direction 26.
(33) The adjustable brackets 42 are then attached to a mounting plate 44. The mounting plate is best seen in
(34) A motorized actuator 48 is configured to attach to the mounting plate 44. Therefore, the mounting plate also includes a set of actuator mounting apertures 50 disposed between the bracket mounting apertures 46. The mounting plate 44 also includes a drive slot 52 which accommodates a drive shaft extension of the motorized actuator to penetrate there through. The set of actuator mounting apertures 50 and drive slot 52 allow the motorized actuator to be placed at a variety of locations along the longitudinal direction 26 as this is an aid in facilitating easy installation by the user.
(35) The motorized actuator 48 is configured to fixedly attach to the mounting plate top 56 by the set of actuator mounting apertures 46 with additional fasteners 34. The motorized actuator 48 includes a drive shaft extension 54 rotatably controllable by the motorized actuator 48. The drive shaft extension 54 is configured to extend through a portion of the set of actuator mounting apertures (i.e. the drive slot 52) and extend beyond mounting plate bottom 58 as best seen in
(36) A drive lever 60 is connectable to the drive shaft extension 54. For example, the drive lever 60 can include a non-rotatable key aperture 62. In
(37) All of the various adjustability of the components to the retrofit motorized actuator assembly 30 is designed and configured such that the user is able to attach the retrofit motorized actuator assembly such that the drive lever 60 is disposed directly above and adjacent to the valve handle 16 with the axis of rotation of the valve handle 24 aligning with the axis of rotation 68 of the drive shaft extension 54. In other words, the drive lever 60 is configured to be adjacently disposed in parallel to the cantilevered valve handle 16.
(38) As shown in
(39) Referring back to
(40) An advantage of this novel design is that the whole assembly for the retrofit motorized actuator assembly can be installed without having to cut, drill or in any way modify or tamper with the prior art fluid valve 10. Another advantage of this novel design is that the prior art fluid valve 10 can now be remotely opened or closed depending on various circumstances. For instance, the motorized actuator 48 is electrically operated and controlled. If a leak is detected through the use of an automatic sensing means installed in the building, a signal can be sent to the motorized actuator 48 and the flow of fluid through the fluid pipe 12 shut off. However, in some emergencies power or communication can be lost or the device controlling the motor malfunction. In these situations or emergencies, the quick connect clamp can be easily and quickly removed such that the valve handle 16 can be manually moved by the user without the aid of the motorized actuator 48.
(41) The quick connect clamp 72 can take many forms, designs or configurations known to those skilled in the art after reading this disclosure.
(42)
(43)
(44)
(45)
(46)
(47)
(48) Another exemplary embodiment of the present invention is shown in
(49) It will be understood by those skilled in the art that many configurations of key shapes for the drive lever and drive shaft extension can be designed to engage and disengage such that this teaching is not limited to the specific design shown and taught herein, but is for illustrative purposes.
(50) Furthermore, in this embodiment the compression springs are conveniently placed around the fasteners 34. However, the springs could be placed elsewhere and also take other forms. Therefore, the general concept is taught herein of creating a bias or force through springs, magnets, flexures or other force inducing structures to raise the motorized actuator such that a user can press downward to release the drive shaft extension and the drive lever. For example, the mounting plate 44 can be cut and bent such that it creates a flexible flexure that biases the motorized actuator in a higher position in normal use. Then when a user presses down on the motorized actuator the flexure flexes and disengages the drive shaft extension from the drive lever. It will be also understood that one skilled in the art could configure the motorized actuator to be raised to release the drive shaft extension from the drive lever rather being pushed downward.
(51)
(52) Although several embodiments have been described in detail for purposes of illustration, various modifications may be made to each without departing from the scope and spirit of the invention. Accordingly, the invention is not to be limited, except as by the appended claims.
NUMERALS
(53) 10 prior art fluid valve
(54) 12 fluid pipe
(55) 14 valve portion
(56) 16 valve handle
(57) 18 extension, valve handle
(58) 20 stop, valve portion
(59) 22 bends, valve handle
(60) 24 axis of rotation, valve portion
(61) 26 longitudinal direction, fluid pipe
(62) 30 retro-fit motorized actuator assembly
(63) 32 first and second pipe clamp
(64) 34 fasteners
(65) 36 nuts
(66) 38 riser, pipe clamp
(67) 40 apertures, riser, pipe clamp
(68) 42 adjustable brackets
(69) 44 mounting plate
(70) 46 bracket mounting apertures, mounting plate
(71) 48 motorized actuator
(72) 50 actuator mounting apertures, mounting plate
(73) 52 drive slot
(74) 54 drive shaft extension
(75) 56 mounting plate top
(76) 58 mounting plate bottom
(77) 60 drive lever
(78) 62 key aperture, drive lever
(79) 64 inerstable key, drive shaft extension
(80) 66 washer
(81) 68 axis of rotation, drive shaft extension
(82) 70 collar
(83) 72 quick connect clamp
(84) 74 detent, quick connect clamp
(85) 76 aperture, drive lever
(86) 78 pin
(87) 80 button
(88) 82 hinge
(89) 84 fastener
(90) 86 winged end
(91) 88 slanted opening
(92) 90 edge
(93) 92 rib
(94) 94 slot, drive lever
(95) 96 slotted pin
(96) 98 slotted pin head
(97) 100 spring
(98) 102 cylindrical portion, drive shaft extension
(99) 104 elastic band
(100) 106 upper bracket
(101) 108 lower bracket
(102) 110 notches
(103) 112 pin